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North Star 165939, Owner'S Manual

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North Star 165939 Owner'S Manual Download Page 47

Wiring Diagram Rev - J 

 

                      

47

 

                        

 

Summary of Contents for 165939

Page 1: ...ed extension cords of proper size NEVER plug the generator directly into a wall outlet ANY connection to a building s electrical system MUST ISOLATE THE GENERATOR FROM UTILITY POWER via a UL approved...

Page 2: ...Hazard Signal Word Definitions 2...

Page 3: ...ABLE or BUILDING BACK UP Power Source 16 5 Selecting a Suitable Site 19 6 Grounding the Generator 21 7 Battery Installation 22 Operation 1 General Safety Rules for Operation 23 2 Preparing for Operati...

Page 4: ...rator is designed so that it is easy to switch between fuel sources However there are special initial hook up requirements for natural gas and propane See the Specifications section of this manual wit...

Page 5: ...generator For detailed engine operation and maintenance information always refer to the engine Owner s Manual furnished with the generator NorthStar is constantly improving its products The specifica...

Page 6: ...ter Column 4 6 oz Min Flow Range LPG NG 2 2 Gal Hr LPG 3 25 CFM NG Fuel Capacity 10 0 Gallons 38 0 L Oil Capacity See Honda Manual Starting Method Electric 120V Receptacle 20 Amp A duplex NEMA 5 20R 3...

Page 7: ...ing DISCONNECT BLACK cable first then RED NEVER charge a visibly damaged or frozen battery ALWAYS read and follow charger instructions WARNING BATTERY HAZARDS ATTENTION IF GENERATOR IS TO BE STORED LO...

Page 8: ...let 19 Oil Level Dip Stick 6 120 240V 50A Circuit Breaker 20 Engine Oil Fill Port 7 120 240V 50A Receptacle 21 Engine Key Switch 8 120 240V 30A Receptacle 22 Engine Choke Lever 9 120 240V 30A Circuit...

Page 9: ...breaker This circuit breaker is the main line circuit breaker and will sever power to the control panel receptacles when in the off or tripped position To reset this circuit breaker move the circuit b...

Page 10: ...n process to change engine oil Reference 17 Demand Regulator Assembly Controls the flow of LP or NG gas into the engine carburetor Reference 18 Oil Drain Plug Refer to your Honda engine manual for oil...

Page 11: ...te If wattage is not given on the device s nameplate the wattage may be calculated by multiplying the nameplate voltage by nameplate amperage Watts Volts X Amps Example conversion to watts 120 Volts X...

Page 12: ...g at the same time with the generator 2 List the greater of the running or starting wattage next to each device as obtained from the devices nameplate or Table 1 If only the running wattage for a devi...

Page 13: ...generator 6 Grounding 7 Battery installation electric start models only Each of these steps is discussed in detail below 1 Unpacking Delivery Inspection You should inspect the generator immediately a...

Page 14: ...er than the required 4 6 ounces per square inch 7 11 of water column o If your standard delivery pressure exceeds 4 6 ounces per square inch 7 11 water column you will need a pressure reducing regulat...

Page 15: ...oduct and void the warranty You will need a pressure reducing regulator installed as part of your LP gas fuel system You will need a minimum 100 lb LPG gas tank to operate the generator This generator...

Page 16: ...ur building s electrical system by isolating your generator from your utility company s power lines AND b Connects your generator to a critical subset of your building s circuits that are needed for e...

Page 17: ...the generator 1 One 120 240 Volt 50 Amp straight blade receptacle NEMA 14 50R receptacle compatible with NEMA 14 50P mating plug 2 One 120 240 Volt 30 Amp locking receptacle NEMA L14 30R locking recep...

Page 18: ...ire or damage to connected devices All extension and appliance cords must be in good condition and not worn bare frayed or otherwise damaged WARNING Use of damaged electric cords can cause electric sh...

Page 19: ...choose to operate the generator must be OUTDOORS and away from all air intakes Never run the generator inside any closed or semi enclosed spaces even if outdoors including homes garages basements shed...

Page 20: ...se combustible materials to catch on fire Make sure your generator s exhaust system is at least 7 feet from all combustible materials and buildings structures Equip the engine with a spark arrestor if...

Page 21: ...pe 3 Run a 10 gauge wire from the clamp to the generator grounding post located on the rear of the generator head 4 Do not connect the generator grounding post to a water pipe or a ground used by a ra...

Page 22: ...nt any sparking that could lead to an explosion ALWAYS follow the general battery safety rules and instructions listed below General Battery Safety Rules ALWAYS use eye protection when handling batter...

Page 23: ...top the generator quickly if needed see Operation Step 7 Stopping the Engine Instruct operators The generator owner must instruct all operators in safe generator set up and operation Only trained adul...

Page 24: ...h air RIGHT AWAY See a doctor You may have carbon monoxide poisoning Other exhaust dangers This product contains or emits chemicals known to the State of California to cause cancer birth defects or ot...

Page 25: ...d retain static electric charge as can objects made of conductive material e g metal water if they are not electrically grounded The static electric charge on an object such as a human body or plastic...

Page 26: ...d to prevent electrical shock Perform scheduled maintenance as needed Make sure that any regular maintenance has been performed as prescribed in this manual in the Maintenance Repair section 1 Refer t...

Page 27: ...tor s tank Always use a portable container to fill the tank See warning box about static electric spark hazards below b Fill gasoline tank OUTDOORS never indoors c Stay away from all sources of heat s...

Page 28: ...soaked rags are flammable and should be disposed of properly If gasoline is spilled on your skin or clothes change clothes and wash skin immediately 6 Replace gasoline cap securely before starting eng...

Page 29: ...o NG LPG supply for example after moving the generator and on a regular basis thereafter This method will help you detect small leaks b Also beware of gas odor Both LP and NG have an odorant added rot...

Page 30: ...ess the primer button while starting the engine especially for cold starts NOTE If you have trouble starting the engine with LP NG you may need to adjust the load block a Loosen the lock nut then turn...

Page 31: ...nking the electric starter for more than 5 seconds continuously can overheat and damage the starter motor b Release the key when the engine starts 6 When engine starts move choke lever to RUN position...

Page 32: ...3 Measured voltage should be within the following ranges a 120V 10 at 120V receptacles b 240V 10 at 240V receptacles 4 If measured voltage is not within the specified range have generator adjusted by...

Page 33: ...connecting electrical devices 2 After engine is warmed up begin by connecting the items that require the highest wattage first The recommended sequence is as follows a Connect items with motors such...

Page 34: ...supplied WARNING If you smell gas turn off engine and shut off gas supply immediately Exit area and call gas supplier or fire department 3 Flip the fuel selector switch to the NONE position The fuel c...

Page 35: ...rks or pilot lights even if the generator s fuel tank is empty Residual fuel in the tank could ignite o Away from extreme high or low temperatures Note Do not store with battery charger always connect...

Page 36: ...ding fuel stabilizer to the gasoline following manufacturer s instructions Fuel stabilizer steps 1 Ensure gasoline tank is full 2 Add fuel stabilizer to fuel tank 3 Run engine at least 10 minutes afte...

Page 37: ...ite terminals of the capacitor together with the tip of the screwdriver If there is stored charge in the capacitor a spark will be generated thereby discharging the capacitor Replace guards Make sure...

Page 38: ...le click is heard Clean inspect spark arrestor if equipped Clean and inspect the spark arrestor muffler Only for those models equipped with a spark arrestor See the Specifications section If the engin...

Page 39: ...n for adjustment Generator overheating a Generator is overloaded b Insufficient ventilation a Reduce the load See Power Load Planning Mgt section of this manual b Make sure there is at least 3 feet of...

Page 40: ...e may result Prohibition Against Modifications Never modify or alter the generator in any way Modifications can create serious safety hazards and will also void the warranty Engine speed Never attempt...

Page 41: ...building s electrical circuit for use as a standby power system grounding will be complete through the building s grounding system Isolate connection to building s electrical circuit Never plug the ge...

Page 42: ...d ignite fuel Use an UL approved fuel container to transfer gas to the engine Running hot engine A running engine is hot enough to ignite fuel Never add fuel or remove gas cap if engine is running or...

Page 43: ...exhaust Smoking sparks Never smoke near the running generator and never operate near sources of sparks or flames Check output voltage Check output voltage to ensure the generator is working properly...

Page 44: ...is not in use remove key from starter key start engines and secure in a safe location or remove spark plug s in order to ensure that generator cannot be started in a storage location or by untrained...

Page 45: ...Generator Exploded View Rev J 45...

Page 46: ...12 31210 Lead Wire 1 13 34172 Isolation Mounts 4 14 32844 Lower Bracket 4 15 32848 Upper Bracket 4 16 778500 Generator Base 1 17 82018 5 16 18 X 2 Flange Bolt 4 18 35490 Fuel System Components 1 19 33...

Page 47: ...Wiring Diagram Rev J 47...

Page 48: ...ircuit Breaker 50 Amp 1 13 32816 Fuel Selector Switch Wiring Harness 1 B15 305608 Lead Wire B15 1 B45 305609 Lead Wire B45 1 G5 G6 305588 Lead Wire Assembly G5 G6 1 B14 306477 Lead Wire B14 1 B43 3064...

Page 49: ...h Wire Harness 1 8 777239 Protective Sleeve 13 2 9 32811 Gas Hose 16 6 10 36297 Load Block 1 11 38183 Street Elbow 3 8 MPT x 1 4 FPT 1 12 36825 Gas Regulator 1 13 32822 1 8 NPT Plug 1 14 32798 Pipe Ni...

Page 50: ...5 X 8 10mm Long Green 2 9 31015 M5 X 8 10mm Long 4 10 307484 Rubber Cup 2 11 306403 Rear Bearing 1 12 306416 Nylock Nut and Star Washer 1 13 30997 Grill 1 14 31065 Securing Stud Cap 1 15 30999 Fixing...

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