North Star 165914 Owner'S Manual Download Page 39

Page: 39 / 42

Wiring Diagram Rev - W

Diag #

Part #

Description

Qty

306438

15 Amp, 120 Volt Receptacle (NEMA 5-15R)

31736

20 Amp, 120 Volt Receptacle (NEMA 5-20R)

306422

30 Amp, 120/240 Volt Locking Receptacle (NEMA L14-30R)

4 306429

Grounding

Post

306433

Thermal Circuit Breaker, 15 Amp

777439

Wiring Harness (Connects generator to Control Panel)

82004

#8-32 X ½ Button Head Cap Screw

8 82005

#8-32

Lock

Nut

30643

Thermal Circuit Breaker, 20 Amp

31086

Thermal Circuit Breaker, 30 Amp

31107

Wire Assembly (B25, B27)

306604

Wire Assembly (W23, W24, G22, G23, G24)

30975

Control Panel Face

82085

¼ USS Flat Washer

15 82155

Cable

Tie

B23

31106

Black Terminated Wire

B24

31108

Black Terminated Wire

B26

31109

Black Terminated Wire

B28

306599

Black Terminated Wire

B29

30660

Black Terminated Wire

B31

306601

Black Terminated Wire

G22

306603

Green Terminated Wire

W25

30977

White Terminated Wire

Summary of Contents for 165914

Page 1: ... cords of proper size NEVER plug the generator directly into a wall outlet ANY connection to a building s electrical system MUST ISOLATE THE GENERATOR FROM UTILITY POWER via a UL approved transfer switch installed by a licensed electrician Otherwise back feed from the generator into the power grid could kill utility workers Fire Explosion DO NOT overload generator per rated capacity and OPERATE ON...

Page 2: ...Hazard Signal Word Definitions 2 ...

Page 3: ...Set up as a PORTABLE or BUILDING BACK UP Power Source 13 4 Selecting a Suitable Site 16 5 Grounding the Generator 18 Operation 1 General Safety Rules for Operation 19 2 Preparing for Operation 22 3 Starting the Engine 25 4 Checking Generator Output 26 5 Connecting Loads 27 6 Stopping the Engine 27 7 Storage Exercise 28 Maintenance Repair 30 Troubleshooting 32 Summary of Important Safety Informatio...

Page 4: ...to this generator s rated capacity You must not overload the generator Overloading will cause damage to the generator and attached electrical devices and may also result in fire Be sure to read about site selection and grounding requirements for running this generator More detailed information can be found in the Installation Initial Set up Steps 5 6 of this manual This generator is too heavy for ...

Page 5: ...bility of this product for its intended use and assumes liability therein Contact NorthStar Product Support at 1 800 270 0810 for any questions about the appropriate use of this generator Warranty Registration Please fill out and submit the warranty registration card so that we have your contact information for any future product literature or replacement parts you may need ATTENTION All Rental Co...

Page 6: ...gasoline Fuel Capacity 6 5 gallons 24 6 L Oil Capacity 1 16 US quarts 1 1 L Starting Method Recoil 120 V Receptacle 15 Amp A duplex NEMA 5 15R 20 Amp A duplex NEMA 5 20R 120 240 V Receptacle 30 Amp A locking device NEMA L14 30R Circuit Breakers 30 Amp A Qty 2 20 Amp A Qty 2 15 Amp A Qty 1 thermal push to reset style Grounding Post Receives 10 Ga wire or fork terminal Dimensions Length 31 75 80 6 c...

Page 7: ...de electric start engine Extend run 6 5 gallon fuel tank Maintenance free brushless alternator design Smooth running focus mount isolation system Always make sure safety labels are in place and in good condition If a safety label is missing or not legible order new labels or unsafe operation could result To order replacement safety labels call NorthStar Product Support at 1 800 270 0810 On Product...

Page 8: ... Breakers 9 Gas Cap with Gauge 2 120 240V 30A Locking Rec 10 6 5 Gal Gas Tank 3 120V 20A Duplex Rec 11 Generator Head 4 120V 15A Duplex Rec 12 Vibration Isolation Mount 5 Oil Drain Plug 13 Recoil 6 Engine On Off Switch 14 Fuel Valve Lever 7 Air Cleaner 15 Choke Lever 8 Super Silent Muffler Figure 2 Ref 9 15 ...

Page 9: ...ions Reference 6 Engine On Off Switch The red engine stop switch is located on the engine Always locate this switch and be familiar with its location before operating the generator Reference 7 Air Cleaner Refer to your Honda engine manual for air cleaner care Reference 8 Super Silent Muffler 4 dB less than Honda s standard muffler Reference 9 Gas Cap with Gauge The gas cap is extra large creating ...

Page 10: ...ments are often listed on a device s nameplate If wattage is not given on the device s nameplate the wattage may be calculated by multiplying the nameplate voltage by nameplate amperage Watts Volts X Amps Example conversion to watts 120 Volts X 5 Amps 600 Watts If only the running voltage is given on the nameplate for a device with an electric motor the starting wattage can be approximated to be t...

Page 11: ...f all electrical devices you will be powering at the same time with the generator 2 List the greater of the running or starting wattage next to each device as obtained from the devices nameplate or Table 1 If only the running wattage for a device with an electric motor is known the starting wattage can be estimated to be at least 3 times the running wattage 3 Add the wattages for all devices on yo...

Page 12: ...ding Each of these steps is discussed in detail below 1 Unpacking Delivery Inspection You should inspect the generator immediately after you receive delivery See the Machine Component Identification section of this manual for a diagram of the generator and its components If you have missing components contact Product Support at 1 800 270 0810 If you have damaged components contact the freight comp...

Page 13: ...ur building s electrical system by isolating your generator from your utility company s power lines AND b Connects your generator to a critical subset of your building s circuits that are needed for emergency power needs If your generator will be connected to your building s electrical system it MUST ALWAYS be isolated from the utility power grid with a UL approved transfer switch installed by a l...

Page 14: ...ible with L14 30P mating plug 2 One 120 Volt 20 Amp duplex straight blade receptacle NEMA 5 20R duplex receptacle compatible with NEMA 5 20P or 5 15P mating plugs 3 One 120 Volt 15 Amp duplex straight blade receptacle NEMA 5 15R receptacle compatible with NEMA 5 15P mating plug See more technical detail about these receptacles and their associated circuit breakers in the Machine Component Identifi...

Page 15: ...aged electric cords can cause electric shock or fire Note If an extension cord becomes hot to the touch it is overloaded or damaged and must be replaced Northern Tool is NOT responsible for damage or injury resulting from customer use of inadequate extension cords Current Power Maximum Extension Cord Length Amps at Load 10 Ga 12 Ga 14 Ga 16 Ga 240V watts Cord Cord Cord Cord 10 2400 250 150 100 75 ...

Page 16: ...r propane as the fuel source to power the generator Follow the directions below for choosing a location to operate your generator in order to avoid carbon monoxide poisoning The location you choose to operate the generator must be OUTDOORS and away from all air intakes Never run the generator inside any closed or semi enclosed spaces even if outdoors including homes garages basements sheds or boxe...

Page 17: ... at least 7 from exhaust and allow for adequate clearance above generator so that heat does not build up Hot exhaust clearance The exhaust gas from your generator is extremely hot and can cause combustible materials to catch on fire Make sure your generator s exhaust system is at least 7 feet from all combustible materials and buildings structures Equip the engine with a spark arrestor if the gene...

Page 18: ...ipe 3 Run a 10 gauge wire from the clamp to the generator grounding post located on the rear of the generator head 4 Do not connect the generator grounding post to a water pipe or a ground used by a radio system If a licensed electrician installs the generator with a connection to your building s electrical circuit for use as a back up power system grounding may alternatively be completed through ...

Page 19: ... adults should set up and operate the generator Do not let children operate Intended use Carefully read about and understand the intended use of this generator Do not use for other purposes as unforeseen hazards or equipment damage may result Under the influence Never operate or let anyone else operate the generator while under the influence of alcohol drugs or medication Safety equipment controls...

Page 20: ...tate of California to cause cancer birth defects or other reproductive harm Avoid inhalation of exhaust Wet conditions Do not operate the generator or handle any electrical equipment while standing in water while barefoot while hands are wet or while in the rain or snow Electric shock may result Ground fault circuit interrupter Always use a ground fault circuit interrupter GFCI protected extension...

Page 21: ...nd retain static electric charge as can objects made of conductive material e g metal water if they are not electrically grounded The static electric charge on an object such as a human body or plastic fuel tank container can reach as high as several thousand volts A static electric spark can be generated if the static electric charge stored on an object jumps to another less charged object Such a...

Page 22: ...ctrical shock Perform scheduled maintenance as needed Make sure that any regular maintenance has been performed as prescribed in this manual in the Maintenance Repair section Refer to the engine owner s manual for engine maintenance instructions Check add oil Check the oil level using the dipstick and add oil as needed Using a funnel add oil up to the FULL mark on the dip stick with the recommende...

Page 23: ...ke 2 Turn generator engine off and allow to cool for at least two minutes before removing gas cap Note A running or still hot engine is hot enough to ignite fuel 3 Remove generator gasoline cap 4 Add gasoline through the fill opening Use only a UL approved portable gasoline container to transfer the gasoline to the generator s tank Follow the safety warning and instructions below for avoiding stat...

Page 24: ...uel the engine on a regular basis A tank of gasoline should last about 4 hours under 100 load and about 8 hours under 50 load Inspect Fuel System Check for Leaks Inspect fuel system check for leaks BEFORE starting generator Do not start generator until all needed repairs have been completed WARNING Fuel leak hazard Gasoline is highly explosive and fuel leaks can result in fire or explosions You ca...

Page 25: ... Allow starter cord to return slowly 5 When engine starts move choke lever to RUN position 6 Under long continuous run operating conditions be prepared to a Check and refuel the engine on a regular basis A tank of gas should last about 4 hours under 100 load and about 8 hours under 50 load See engine owner s manual for more detail WARNING A running engine is hot enough to ignite fuel Never add fue...

Page 26: ... 3 Measured voltage should be within the following ranges a 120V 10 at 120V receptacles b 240V 10 at 240V receptacles 4 If measured voltage is not within the specified range have generator adjusted by factory authorized personnel Do not attempt to adjust the engine speed yourself NOTE Slight variation in voltage speed with changing electrical loads All engines have a tendency to slow down when a l...

Page 27: ...rst The recommended sequence is as follows a Connect items with motors such as refrigerators freezers air conditioners or small hand tools one at a time Let each motor stabilize before connecting the next device b Connect any lights you are planning on powering c Connect voltage sensitive equipment such as electronics via surge protectors Plug devices such as TV s computers and microwaves into a U...

Page 28: ...om sources of heat open flames sparks or pilot lights even if the generator s fuel tank is empty Residual fuel in the tank could ignite o Away from extreme high or low temperatures Prevent accidental starting Remove key from starter for electric start engines and secure key in a safe location or remove spark plug s in order to ensure the generator cannot be started accidentally in a storage locati...

Page 29: ...dding fuel stabilizer to the gasoline following manufacturer s instructions Fuel stabilizer steps 1 Ensure gasoline tank is full 2 Add fuel stabilizer to fuel tank 3 Run engine at least 10 minutes after adding stabilizer to allow it to enter the fuel system 4 Shut off engine 5 Disconnect spark plug wire and remove spark plug 6 Add one teaspoon oil through spark plug hole 7 Place rag over spark plu...

Page 30: ...re working on the generator head to prevent electrical shock Discharge using a screwdriver with an insulated handle While wearing safety glasses touch opposite terminals of the capacitor together with the tip of the screwdriver If there is stored charge in the capacitor a spark will be generated thereby discharging the capacitor Replace guards Make sure all guards and shields are replaced after se...

Page 31: ...ck is heard Clean inspect spark arrestor if equipped Clean and inspect the spark arrestor muffler Only for those models equipped with a spark arrestor See the Specifications section If the engine is equipped with a spark arrester muffler clean and inspect it regularly follow manufacturer s service instructions Replace if damaged Keep generator clean Keep generator clean If dust or debris accumulat...

Page 32: ...tor overheating a Generator is overloaded b Insufficient ventilation a Reduce the load See Power Load Planning Mgt section of this manual b Make sure there is at least 3 feet of clearance on all sides of generator No output voltage a Defective load connected to generator b Broken or loose wire c Defective receptacle d Defective stator e Defective rotor f Defective capacitor g Circuit breaker tripp...

Page 33: ...t system fuel tanks or fuel lines Carbon monoxide poisoning fire or explosion could result Guards Do not operate generator unless all guards and cover shields which prevent access to moving parts and pinch points are in place Failure to guard the power transmission mechanisms may result in serious injury or death Safety Installation Set up Installation Initial Set up Safety Dry level surface Situa...

Page 34: ...s and with the proper use of the equipment Know how to stop the generator quickly if needed Personal protective equipment Hearing protection The use of ear plugs or other hearing protection device is recommended for those in close proximity to the generator while it is operating Loose dangling Loose or dangling apparel can become entangled in moving parts Metal jewelry can conduct electricity Neve...

Page 35: ...or for any voltage sensitive electronic equipment you will be powering with the generator Wet conditions Do not operate the generator or handle any electrical equipment while standing in water while barefoot while hands are wet or while in the rain or snow Electric shock may result Ground fault circuit interrupter Always use a ground fault circuit interrupter GFCI protected extension cord or outle...

Page 36: ... accumulates in the windings If generator cannot be exercised on a regular basis prepare generator for long term storage Periodic maintenance Perform periodic maintenance as directed in this manual to keep the generator in safe working condition Safety Inspection Maintenance Inspect and maintain your generator on a regular basis and repair as needed to keep it in safe working condition Turn off ge...

Page 37: ...Generator Exploded View Rev W 37 ...

Page 38: ...4 13 HP Honda Engine 1 11 781007 Generator Head 1 12 306459 Engine Ground Wire 1 13 777302 Generator Bracket 1 14 38184 Engine Cover 1 15 34172 Isolation Mount 4 16 32844 Iso Bottom 4 17 777437 Generator Base 1 18 82018 5 16 18 x 2 Hex Head Bolt 4 19 33277 Clip Nut 10 32 4 20 82004 10 32 X Socket Head Cap Screw 4 21 779422 Warning Decal 1 22 777620 Control Panel Face Assembly 1 23 38180 Control Bo...

Page 39: ...ton Head Cap Screw 6 8 82005 8 32 Lock Nut 6 9 30643 Thermal Circuit Breaker 20 Amp 2 10 31086 Thermal Circuit Breaker 30 Amp 2 11 31107 Wire Assembly B25 B27 1 12 306604 Wire Assembly W23 W24 G22 G23 G24 1 13 30975 Control Panel Face 1 14 82085 USS Flat Washer 2 15 82155 Cable Tie 1 B23 31106 Black Terminated Wire 1 B24 31108 Black Terminated Wire 1 B26 31109 Black Terminated Wire 1 B28 306599 Bl...

Page 40: ...40 This page has intentionally been left blank ...

Page 41: ...ch as engines are guaranteed by their manufacturer and can be serviced at factory authorized locations near you Any costs incurred due to replacement or repair of items outside of a NorthStar approved facility is the responsibility of the buyer and not covered under warranty NorthStar can supply you with the service center location in your area This warranty specifically excludes the following fai...

Page 42: ...42 Manufactured by Northern Tool Equipment Co 2800 SouthCross Drive West P O Box 1499 Burnsville MN 55337 0499 ...

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