North Star 157594 Installation, Operation And Maintenance Manual Download Page 6

Installation Instructions 

  6

 

Venting 

DANGER: Do not run machine indoors or in an 
enclosed area without adequate ventilation, or in 
areas where flammable vapors, (gasoline, solvents, 
etc.) may be present. Do not vent exhaust gases into 
a wall, a ceiling, or a concealed place. 
CAUTION: All venting must be in accordance with 
applicable state and federal laws, and local 
ordinances.  Consult local heating contractors. 
 

If the pressure washer is to be used in an enclosed area, 
a flue must be installed to vent burner exhaust to the 
outside atmosphere.  Be sure the flue is the same size 
as the burner exhaust vent on the pressure washer lid.  
Poor draft will cause the pressure washer to soot and 
not operate properly.  When selecting the location for 
installation, beware of poorly ventilated locations or 
areas where exhaust fans may cause an insufficient 
supply of oxygen.  Proper combustion can only be 
obtained when there is a sufficient supply of oxygen 
available for the amount of fuel being burned.  If it is 
necessary to install a unit in a poorly ventilated area, 
outside fresh air may have to be piped to the burner and 
a fan installed to bring sufficient air into the unit.  Locate 
the pressure washer in such a manner that the flue will 
be as straight as possible and protrude through the roof 
at a proper height and location to provide adequate draft.  
This oil fired unit must have a draft controller installed in 
the flue. A draft controller will permit proper upward air 
flow of exhaust flue gases. 

 

 

Oil Burner 

Burner Air Adjustment: The oil burner is preset and 
performance tested at the factory (elevation 1100 feet).  
Different altitudes may require a one-time initial burner 
correction. 
 

 

 
 
 
1.) Turn the engine and heat switches ON (Refer to 

Operation

” for details).  Have someone operate the 

spray gun so the burner fires. 

2.) Loosen the locking screw and close the air band until 

black smoke appears from the burner exhaust vent.  
Note the position of the white arrow on the air band.   

3.) Slowly open the air band until white smoke just starts 

to appear.   

4.) Turn the air band half way back to the black smoke 

position previously noted.  Tighten the locking 
screw. 

5.) Fine tune the burner air by loosening the shutter lock 

screw and turning the shutter until the exhaust is 
cleanest.  Tighten the shutter lock screw. 

 

 

 
CAUTION: If white smoke appears from the burner 
exhaust vent during start-up or operation, 
discontinue use and readjust air bands. 
NOTE: If a flue is installed, have a professional 
serviceman adjust your burner for a #1 or #2 smoke 
spot on the Bacharach scale

Locking

Screw

Air Band

Burner

White

Arrow

Shutter

Lock Screw

Shutter

Summary of Contents for 157594

Page 1: ...install them on units previously sold Quick Facts Engine Oil Engine is shipped with out oil Fill before starting Use SAE 10W 30 motor oil Pump Oil Pump is shipped with oil Check pump oil level before...

Page 2: ...on wet surfaces Do not place the machine on soft or unstable ground 8 Follow the maintenance instructions specified in all manuals Do not run machine without sufficient lubrication or sufficient water...

Page 3: ...00 BTU Maximum Temperature 210 F Approved Fuels 1 or 2 Diesel Kerosene Fuel Oil Fuel Capacity 4 Gal Gasoline Capacity 4 Gal Discharge Hose 3 8 Dimensions skid only 47 L X 37 5 W X 42 H Weight skid onl...

Page 4: ...p water 17 Engine Key Switch 3 Engine see engine manual 11 Water Filter 18 Circuit Breaker 4 Inlet Plumbing 12 Water Inlet city tap water 19 Heat Switch 5 Diesel Tank trailer models use hose reel 20 T...

Page 5: ...tion the machine so that ambient lighting is sufficient for the surface you are cleaning to be seen with ease Use artificial light if needed Make a partition between the wash area and the pressure was...

Page 6: ...er that the flue will be as straight as possible and protrude through the roof at a proper height and location to provide adequate draft This oil fired unit must have a draft controller installed in t...

Page 7: ...e water supply is clean Debris can cause excess pump wear and reduce performance 2 An insufficient water supply will damage your pump Make sure the water supply is steady and is 20 over the rated flow...

Page 8: ...emical injector onto the high pressure outlet and high pressure hose and submerge the suction strainer into the chemical solution B You need to use the low pressure black nozzle to spray chemicals ont...

Page 9: ...not spraying A Hold the lance with two hands have a sturdy stance B The pressure washer is set and locked to the maximum rated pressure when it leaves the factory WARNING Do not alter the unloader va...

Page 10: ...ilter as needed Changing The Pump Oil Change oil after first 40 hours then every 3 months or 500 hours 1 Open oil drain valve 2 Drain pump oil 3 Close oil drain valve 4 Fill pump middle of sight glass...

Page 11: ...he burner 7 Dispose of the cleaning solution where it is not harmful to animals or the environment 8 Flush with fresh water and clean the inlet strainer when finished Coil Desooting Poor grades of fue...

Page 12: ...e the components from freeze damage and keep them lubricated 4 Disconnect spark plug cable Make sure the engine start switch is OFF 5 Disconnect the battery and store it indoors Short Term Freeze Prot...

Page 13: ...Leak between unloader and gun Check all connections between unloader and gun for leaks Tighten loose components and replace damaged components Gun leaking internally Replace spray gun Smoke From Heat...

Page 14: ...Parts Breakdown 157594P 1 14...

Page 15: ...1 2 All 7in 82 30289 Clear PVC hose 3 4 All 40in 26 30048 Reducer 1 2 npt x 3 8 npt MxF All 2 83 22393 Relief valve 3 8 npt All 1 27 32808 Elbow 3 8 npt M x 1 2 HB All 1 84 38379 Swivel 3 8 npt x 1 2...

Page 16: ...32 Trailer Light Kit rear front wires 1 27 777340 NPT x Hose Barb 1 10 38485 Pin 1 28 17141 1 4 Hose Clamp 2 11 783097 Jack 1 29 777165 1 4 Clear PVC Hose 12 12 783098 Wheel for Jack 1 30 777779 150 3...

Page 17: ...Wiring Diagram Rev P 1 17...

Page 18: ...ar as it will go so a frame goes down and weight is applied to wheels 12 Disconnect rear shipping posts from frame remove only the bolts at the top of the rear shipping posts 13 Roll trailer forward u...

Page 19: ...deny you warranty coverage if your SORE or a part has failed due to abuse neglect or improper maintenance or unapproved modifications You are responsible for presenting your SORE to Northern Tool and...

Page 20: ...Tool and Equipment Co Inc will maintain a supply of warranted parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty mainten...

Page 21: ...nes are guaranteed by their manufacturer and can be serviced at factory authorized locations near you Any costs incurred due to replacement or repair of items outside of a NorthStar approved facility...

Page 22: ...22 Manufactured by Northern Tool Equipment Co 2800 SouthCross Drive West P O Box 1499 Burnsville MN 55337 0499...

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