North Star 157117 Owner'S Manual Download Page 33

Storage 

 

33 

Alternately the system can be blown out with compressed air: Note: 
although this method can be effective for winterizing, the above 
antifreeze method is preferred because it ensures the entire plumbing 
system is flushed and lubricated. 
  
Materials: 

1)

 

Properly rated fittings (80 psi or higher) to connect air supply to inlet 
connection (¾” garden hose) on pressure washer.  

2)

 

Air compressor with regulator able to set pressure between 60-80 psi. 

Procedure: 

1)

 

Connect hose and gun to outlet connection.  

2)

 

Connect air supply to inlet connection, ensuring regulator is set no higher 
than 80 psi. 

3)

 

Pull trigger on gun (with nozzle removed) and allow air to push water out 
of plumbing. Continue hold trigger gun open until water stops coming out 
of. 

4)

 

Turn off air compressor and pull trigger on gun to relieve any trapped 
pressure in the system.  

5)

 

Disconnect air compressor, hose, and trigger gun.  

6)

 

Remove thermal relief valve located at the bottom of the unloader (see 
Component identification page), and allow water from the bypass loop to 
drain out.  Once drained reinstall thermal relief fitting.  

Prepare engine for 
long term storage  
 

(if storing more than 
30 days) 

First prepare the engine for long-term storage if you will not be using the 
pressure washer again for more than 30 days.   

Fuel can become stale when stored over 30 days.  Stale fuel causes acid and gum 
deposits to form in the fuel system, which can cause malfunction of the engine.

 

 

1.

 

Prepare fuel system for storage: 

 

o

 

Drain all gasoline

 from the tank and carburetor.  This is most easily 

accomplished by 

running the pressure washer with the high-pressure hose

 

until the engine stops from lack of fuel. 

OR 

o

 

Add fuel stabilizer

 to the gasoline (following manufacturer’s instructions) 

Fuel stabilizer steps: 
a.

 

Ensure gas tank is full. 

b.

 

Add fuel stabilizer to fuel tank. 

c.

 

Run pressure washer with high pressure hose

 at least 5 minutes 

after adding stabilizer to allow it to enter the fuel system. 

d.

 

Shut off engine 

 
 

Summary of Contents for 157117

Page 1: ...s to allow proper ventilation If you start to feel sick dizzy or weak while using the pressure washer shut off the engine and get to fresh air RIGHT AWAY Skin Eye Injury High pressure spray can cause...

Page 2: ...not included The engine will run but the burner will not fire unless a bat tery is installed Purchase a standard lawn and garden Group U1 battery The engine requires a 12V battery with a minimum ratin...

Page 3: ...eration 20 Step 1 Connect Hose s Water Supply and Spray Nozzle s 20 Step 2 Set Up for Chemical Spray if desired 23 Step 3 Spraying 24 Step 4 Stopping 30 Storage 31 Burner Adjustment 35 Maintenance and...

Page 4: ...anual The user should plan to acquire and wear safety apparel during operation of this pressure washer Safety apparel includes waterproof insulated gloves safety glasses with side and top protection a...

Page 5: ...ine Fuel Regular Unleaded Gasoline Capacity 8 Gal Engine Oil See Engine Owner s Manual and Step 3 of the Assembly and Initial Set up section for additional oil quantity needed due to oil drain hose Bu...

Page 6: ...ctor 5 Pump 14 Spray Gun 23 Rupture Disc Fitting 6 Diesel Fuel Tank 15 Wand 24 Flame Sensor 7 Diesel Fuel Cap 16 Control Box See Detail A 25 Hose reel sold by Separately 8 Unloader 17 Circuit Protecto...

Page 7: ...s water and screens out dirt and debris from fuel 12 Heat Exchanger Device that heats the water by forcing a flame across steel pipe 13 Gas Tank Cap Gas tank is a container for holding gas and gas cap...

Page 8: ...270 0810 Ref Part Description Qty 1 782325 Decal Danger and Warning 1 2 786632 Decal Rotating Equipment Warning 1 3 3 1 798057 32821 Hangtag Rupture Disk Warning Lanyard Hangtag Warning 1 1 4 797513 D...

Page 9: ...Thermal Relief Valve This unit is equipped with a thermal relief valve to protect the pump from overheating The pump continues to work in bypass mode when you are not spraying If high temperatures ar...

Page 10: ...and separate the components identified in Fig157117 3 Unpacking delivery inspection assembly and initial set up and Fig157117 16 Hardware Bag Inspect the pressure washer immediately after you receive...

Page 11: ...Qty 1 Part 800652 Steam Nozzle Qty 1 Part 801090 Bolt 5 16 18 Hex Head Flange Bolt Qty 2 Part 82621 Hose Hook Qty 1 Part 800615 Nut 5 16 18 Hex Flange Nyloc Qty 2 Part 82630 Chemical Injector Qty 1 P...

Page 12: ...SIDE OF HANDLE USING TWO 2 5 16 18 X 3 4 FLANGE NUTS 5 16 18 X 3 4 TWO 2 FLANGE NUTS 5 16 18 X 2 1 2 TWO 2 HHSF GR5 BOLT 5 16 TWO 2 FLAT WASHER Step 1 Install handle with two 2 5 16 18 x 2 1 2 Bolts...

Page 13: ...tery Hazards Batteries are hazardous because they contain caustic acid can emit explosive gases and can cause electric shock Caution must be exercised when making connections to a battery to avoid sho...

Page 14: ...ng your pressure washer around 1 Use the handle to manually move the pressure washer 2 To turn push down slightly on the handle and pivot the pressure washer on its back wheels 3 Lock wheels with brak...

Page 15: ...r open oil port while engine is running Hot oil can spray over face and body Notes o Low oil shutdown feature prevents the engine from starting without sufficient oil o Engine is shipped without oil Y...

Page 16: ...the Maintenance Repair section 1 Refer to the engine owner s manual for engine maintenance instructions 2 Make sure battery is charged Charge as needed according to your battery manufacturer s instruc...

Page 17: ...for excess fuel to evaporate before starting engine Fuel soaked rags are flammable and should be disposed of properly If fuel is spilled on your skin or clothes change clothes and wash skin immediatel...

Page 18: ...ressure washer in order to avoid carbon monoxide poisoning The location you choose to operate the pressure washer must be OUTDOORS and at least 20 feet from the home away from windows vents and air in...

Page 19: ...aust clearance The exhaust gas from your pressure washer is extremely hot and can cause combustible materials to catch on fire Make sure both the engine exhaust and burner exhaust are at least 7 feet...

Page 20: ...3 Select Suitable Worksite section of this manual A suitable location is OUTDOORS only away from all building air intakes Where no flammable vapors dusts and gases are present Where there is adequate...

Page 21: ...fill a 5 gallon bucket with your garden hose It should take less than 100 seconds Attach garden hose to garden hose inlet Attach garden hose to garden hose inlet 1 See Component Identification sectio...

Page 22: ...5 General 778947 4 0 White 40 Light Cleaning 778949 Soap Nozzle 65 Chemicals 801090 3 0 Orange Steam 15 Steam Note You must use the black low pressure nozzle for spraying chemicals Attach nozzle Attac...

Page 23: ...r is equipped with a chemical injection point on the downstream side of the pump for introducing cleaning chemicals into the water stream A braided chemical hose is provided to connect at this point S...

Page 24: ...tar pressure washer chemicals or chemicals specifically formulated for use with pressure washers CAUTION Non approved chemicals can damage pressure washer components seals wand hoses pump etc and be h...

Page 25: ...work area of all bystanders Keep children and pets away Keep spray away from electrical wiring Spray contact with electrical wiring will likely result in severe electrical shock or electrocution Hot e...

Page 26: ...ry surfaces Wear footwear capable of maintaining a good grip on wet surfaces Prime the water supply Turn on water supply and squeeze the trigger CAUTION Never run the pump without the water supply con...

Page 27: ...gh pressure nozzle will stop the flow of chemicals into the water stream Refer to instructions in section select spray nozzle in Step 1 Connect Hoses Water Supply and spray Nozzle 8 Rinse with high pr...

Page 28: ...y to come in contact with the fluid stream High pressure spray can cause serious skin eye or falling injuries and hot water can burn Injection injury will occur if high pressure spray pierces the skin...

Page 29: ...hen the heater is being used Use only designated grip areas 4 Wash from the bottom to the top using side to side motions This washes away heavy dirt and allows the detergent to soak as you work toward...

Page 30: ...f high pressure spray STEP 4 STOPPING Stop the engine using the following steps WARNING Never disconnect the high pressure hose from the high pressure outlet or spray gun while the system is pressuriz...

Page 31: ...ot lights even if the pressure washer s engine and burner fuel tanks are empty Residual fuel fumes from tank can ignite o Away from extreme high or low temperatures Do not store the pressure washer in...

Page 32: ...cing end into 5 gallon bucket of antifreeze 5 With the nozzle removed trigger gun off and with burner off point trigger gun into a second empty 5 gallon bucket and start the unit 6 With unit running s...

Page 33: ...er gun 6 Remove thermal relief valve located at the bottom of the unloader see Component identification page and allow water from the bypass loop to drain out Once drained reinstall thermal relief fit...

Page 34: ...e spark plug wire Prepare pressure washer for storage Prepare the pressure washer for storage 1 Disconnect the battery remove it from the battery compartment and store indoors 2 Make sure the engine s...

Page 35: ...the burner ignites Note Typical Factory calibration is Between 5 7 4 Locate and loosen the locking set screw fig06839 and rotate the cover clockwise close until either of following happens black smoke...

Page 36: ...Each use Recharge and maintain battery As specified in Battery Manufacturer s instructions Perform engine maintenance As specified in Engine Owner s manual Change pump oil After first 40 hours of use...

Page 37: ...washer and will void the warranty Keep pressure washer clean Keep pressure washer clean If dust or debris accumulates on the pressure washer clean the pressure washer with a damp cloth or soft bristle...

Page 38: ...r cracks looseness or leaks Replace as required 2 Check and clean the nozzle orifice Garden hose water inlet Clean the garden hose water inlet filter before each use WARNING When cleaning filters chec...

Page 39: ...Changing oil and oil filter 2 Air filter check replacement 3 Spark plug cleaning and replacement 4 Fuel filter check replacement 5 Inspecting and cleaning muffler and spark arrestor if equipped Chang...

Page 40: ...e can build up inside the heating coil tubing Scale deposits will decrease the performance of pressure washer by reducing both water flow and water pressure The use of a water softener and an addition...

Page 41: ...Serious injury or death can result if safety instructions are not followed To descale the coil 1 Remove the outlet coil quick connect nipple fitting from the coil outlet 2 Remove the inlet coil swive...

Page 42: ...water 14 Turn on the circulating pump to begin circulating the fresh water 15 Run the circulating pump for 5 minutes recirculating the fresh water 16 Repeat steps 11 15 at least 3 times to ensure all...

Page 43: ...e burner will not fire if the shuttle does not move The shuttle movement actuates a switch inside the flow switch housing which allows the burner to fire during spray mode 1 Disconnect the swivel fitt...

Page 44: ...ue to step 5 5 Remove the Body from the plastic Enclosure and soak the Body in CLR or similar solution to dislodge excess buildup The screws QTY 5 in the Enclosure are TORX T10 6 Rinse Body 7 When cle...

Page 45: ...the Cap onto the Body Torque the cap to 100lb in 10 On the elbow on the inlet of the coil remove any remaining thread tape sealant Re apply new thread tape sealant on the elbow Re connect the swivel...

Page 46: ...ter Wrap 3 Remove 4 5 16 Bolts from Outer Cover 4 Remove Outer Cover set aside 5 Remove 4 5 16 bolts and nuts off the hold down brackets on the Outer Wrap 6 Remove all inlet and outlet fittings 7 Remo...

Page 47: ...t flame sensor and electrode wires Disconnect fuel line 4 Clean off carbon deposits which may have accumulated on the tips of the electrodes 5 If electrodes are outside of manufacturing specification...

Page 48: ...uarding and reconnect spark plug Air Fuel Ignition System Drive belt maintenance Check drive belt tension after first 24 hours of running and then routinely with each oil change Tighten or replace bel...

Page 49: ...ause damage and early belt failure 6 Re tighten Tension Bracket mounting bolts 3 and Lower fuel pump mount bolt 1 7 Replace belt guard WARNING Do not operate unless belt guard is in place to prevent a...

Page 50: ...e strongly recommend the following Have a staff person become familiar with the mechanical operation of the pressure washer and capable of making minor repairs and performing all preventative maintena...

Page 51: ...ing Fuel solenoid coupler or pump itself may need to be replaced Contact product support Check fuel pressure and replace if needed Ignition Electrodes damaged or worn Clean adjust or replace electrode...

Page 52: ...tment Poor quality fuel Use kerosene for the cleanest burn Belt broken Replace belt WATER NOT HEATING SUFFICIENTLY Causes Solutions Scale build up in coil See Coil Descaling under Maintenance Instruct...

Page 53: ...tion Page 1 Frame 52 2 Heat Exchanger 55 3 Blower and ignition flywheel 57 4 Engine Water pump Fuel pump and drive parts 59 5 Accessories Gun hose chemical injector 62 These components go into more de...

Page 54: ...rts Explosion Frame Rev B 54 Fig157117 1 41 49 48 47 46 42 24 21 23 22 40 25 53 27 50 26 20 34 36 35 37 33 38 44 43 31 30 29 28 52 18 32 19 17 16 51 15 14 12 13 6 11 10 9 5 45 8 1 3 2 4 7 39 54 55 56...

Page 55: ...BRAKE LEVER ASSEMBLY HWPG 1 18 82008 NUT 10 32 KEPS Price per 100 2 19 800593 PLATE BRAKE MOUNT 1 20 82014 BOLT 5 16 18 X 1 2 HHSF GR5Z 4 21 87435 SCREW 4 40 X 3 4 PHIL PAN M S ZN 8 22 82068 WASHER N...

Page 56: ...6 800107 PLATE BILLBOARD 1 47 788920 DECAL 4X9 NORTHSTAL LOGO PW 1 48 777666 DECAL GASOLINE ONLY PW 1 49 787827 DECAL DIESEL ONLY PW 1 50 801440 WELDMENT ENGINE PUMP MOUNT 1 51 801053 FITTING 3 8 QC S...

Page 57: ...Exchanger Rev B 57 1 1 19 1 16 1 29 1 13 1 23 1 30 1 18 1 22 1 15 1 8 1 12 1 28 1 21 1 20 1 9 1 1 1 33 1 32 1 17 1 10 1 2 1 3 1 4 1 5 1 6 1 7 1 11 1 14 1 25 1 24 1 27 2 1 26 1 31 3 11 6 7 8 9 5 10 12...

Page 58: ...MD HX Painted 1 1 22 796314 Diffuser 9 fin 3 5 inch weldment sm 1 1 22 1 82005 Nut 8 32 kepts not shown sold separately 1 1 22 2 82004 Bolt 8 32 x BHCS not shown sold separately 1 1 23 799677 Fuel noz...

Page 59: ...82613 M6 1 0X8MM SET SCREW KNURL CUP 1 10 82020 NUT 5 16 18 NYLON INSERT 4 11 788016 2 MM SPACER 3 12 801874 INLET DAMPER CAP LARGE 1 13 801982 ASSEMBLY FAN HUB STATOR 157117S 1 14 801658 PLATE ISO M...

Page 60: ...TION QTY 5 SEE ABOVE TABLE 2 82015 5 16 18 X 3 4 HHSF BOLT 1 11 788016 2 MM SPACER 1 15 802202 M5 FLAT WASHER 2 16 800469 STATOR ASSEMBLY 1 17 800782 IGNITION COIL ASSEMBLY 1 18 800468 FLYWHEEL HUB 1...

Page 61: ...mps Drive Parts Rev B 61 1 2 3 4 6 7 8 9 5 10 11 12 13 14 15 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 66 65 64 63 58 60 56 61 55 62 59 57 54 53 50 16 1...

Page 62: ...AL 1 16 793588 GAS TANK PRE ASM 8 GAL 1 17 792908 GAS CAP RATCHET TETHER 2 25 1 18 801490 HOSE TANK TO FUEL PUMP 4 19 793575 TANK VENT FITTING 1 20 800112 PLATE TANK STRAP 1 21 82623 5 16 18 X 2 5 2 2...

Page 63: ...HOSE TANK TO FILTER 14 51 801490 HOSE TANK TO CARBON CANISTER 14 52 801490 HOSE ENGINE TO CARBON CANISTER 12 53 82315 BOLT CARRIAGE 1 4 20 X 1 LS 3 54 30755 FILTER FUEL RED 150 MICRON GN 1 55 777834 C...

Page 64: ...SE 3 8 X 50 HIGH PRESSURE HOSE 1 7 777165 CHEMICAL HOSE 4 8 779614 INJECTOR QC 5 to 8 GPM 1 9 221222 STRAINER CHEMICAL PW 1 10 800615 HOSE HOOK 1 11 800652 NOZZLE 4 PACK 4 0 PW 1 12 801090 NOZZLE 15 O...

Page 65: ...Domed OilFiller 1 166 CA46429 Valve 6 33 CA14179 O Ring FillerCap 70D 1 167 CA43750 Spring 6 37 CA92241 Gauge OilBubblew Gasket 80D 1 168 CA44565 Retainer Spring 6 38 CA44428 Gasket Flat Oil Gauge 80...

Page 66: ...p Ring Piston Stem 1 446 O Ring Body 80D 1 415 O Ring Piston Stem 90D 1 454 O Ring Manifold 70D 1 418 Assy Piston IncludedinRepairKit 1 456 Manifold 1 423 CA49105 Retainer Valve 1 460 CA126974 Fitting...

Page 67: ...to Switch 800458 1 13 Controller Temp Assembly 802972 1 14 Primary Control Board 12VDC 792287 1 157117 BRN BROWN BLK BLACK WHT WHITE BL BLUE BATTERY RED SWITCH BREAKER RED BURNER RED BLK BLK 1 2 3 4...

Page 68: ...GNITION COIL OIL LEVEL SWITCH YLW C3 SPARK PLUG ST BAT EXT EXT YLW CHARGE COIL 1A OR 3A BATTERY CONTROL BOX BLK RED RED BLK WHT BL W BL W WHT STARTER MOTOR STARTER SOLENOID FUSE 15A CIRCUIT BREAKER 3...

Page 69: ...ever operate or let anyone else operate the pressure washer while fatigued or under the influence of alcohol drugs or medication Understand intended use Carefully read about and understand the intende...

Page 70: ...e clearance around pressure washer to allow for airflow at least 7 from any non combustible wall or obstruction Never place any objects against or on top of pressure washer CO alarms Ensure that worki...

Page 71: ...fied in pressure washer and engine manuals Never operate machine with damaged or missing hoses parts Never attempt to repair a high pressure hose or component Always replace it with a part that is rat...

Page 72: ...n result in blood poisoning and or severe tissue damage leading to infection gangrene and possibly amputation Prevent surface damage flying debris Surfaces being sprayed must be strong enough to withs...

Page 73: ...fore leaving the sprayer unattended or when disconnecting hoses removing nozzles or servicing the pump Refueling Never add gasoline to the engine or fuel to the burner unless unit is off and has coole...

Page 74: ...to prevent accidental starting Fuel valve off Turn fuel shut off valve to OFF position before transporting or servicing the pressure washer Follow maintenance schedule Follow all maintenance instructi...

Page 75: ...oll cage bumper and axles Heat Exchanger Coil Weldment 5 years from date of purchase NorthStar shall warrant the Coil from defects in material or workmanship for a period of 5 years from the date of p...

Page 76: ...rting batteries damage related to rodent and or insect infestation Damage caused by freezing and damage caused by vandalism Additional exclusions loss of running time inconvenience loss of income or l...

Page 77: ...California Proposition 65 Information 77 This page is intentionally left blank...

Page 78: ...Tool com WARNING This product can expose you to chemicals including gasoline engine exhaust which is known to the State of California to cause cancer and carbon monoxide which is known to the State of...

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