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North Star 109161, Owner'S Manual

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North Star 109161 Owner'S Manual Download Page 18

Specifications 

 

 

18 

 
 
 

 
 
 
 

 

 
 
 
 
The manufacturer reserves the right to make improvements in design and/or 
changes in specifications at any time without incurring any obligation to install 
them on units previously sold.

 

 

 
 

Any Questions, Comments, Problems or Parts Orders 

Call NorthStar Product Support 1-800-270-0810

 

 

109161 – 2” Semi-Trash 

Engine 

Honda GX200 

Suction & Discharge Size 

2” NPT 

Maximum Flow 

10,010 GPH 

Maximum Suction Head 

23 FT 

Maximum Total Head 

98 FT 

Maximum Pressure 

43.5 PSI 

Passable Solid Size 

5/8” 

Mechanical Seal 

Silicon Carbide 

Overall Dimensions (L x W x H) 

22" x 19" x 22" 

Dry Weight 

73 lbs 

109171 – 3” Semi-Trash 

Engine 

Honda GX200 

Suction & Discharge Size 

3” NPT 

Maximum Flow 

15,850 GPH 

Maximum Suction Head 

23 FT 

Maximum Total Head 

98 FT 

Maximum Pressure 

43.5 PSI 

Passable Solid Size 

3/4” 

Mechanical Seal 

Silicon Carbide 

Overall Dimensions (L x W x H) 

22" x 19" x 22" 

Dry Weight 

79 lbs 

Summary of Contents for 109161

Page 1: ...ive gear when filling using cleaning and servicing the water pump DO NOT START water pump until ready to spray in order to avoid unintentional spray release Improper use of the water pump could result in serious injury or illness to the operator or nearby persons animals or could cause damage to the environment This water pump is recommended for use in spraying non flammable liquids such as water ...

Page 2: ...Hazard Signal Word Definitions 2 ...

Page 3: ...mbly 8 Machine Components 9 Operation Operation Preparing the Water Pump for Each Use Step One Inspect Repair 10 Step Two Fueling 12 Step Three Attach a suction strainer 13 Step Four Place the water pump 13 Operation Using the Water Pump 14 Storage 15 Troubleshooting 16 Specifications 17 Water Pump Exploded View 18 780969 Pump Exploded View 19 780970 Pump Exploded View 20 Limited Warranty 21 ...

Page 4: ...ons presented throughout this manual A summary of important safety information can be found at the end of the manual Contact NorthStar Product Support at 1 800 270 0810 for any questions about the appropriate use of this water pump and or optional accessories Warranty Registration Please fill in the warranty registration information and have it on hand when you call in on a warranty claim Attentio...

Page 5: ... Never pump fuel directly into engine at gas station Static charge can build and ignite fuel Use an UL approved fuel container to transfer gas to the engine Running hot engine A running engine is hot enough to ignite fuel Never add fuel or remove gas cap if engine is running or still hot Stop the engine and allow it to cool at least two minutes before adding fuel Heat flames sparks Stay away from ...

Page 6: ...p shut off the engine and get to fresh air RIGHT AWAY See a doctor You may have carbon monoxide poisoning Other exhaust dangers Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer birth defects or other reproductive harm Avoid inhalation of exhaust AFTER OPERATION Let engine cool before storing Let engine...

Page 7: ...Warning Label Locations 7 Call North Star Product Support at 1 800 270 0810 to order new labels Order Part No 782133 Warning decal 785261 Warning priming port plug ...

Page 8: ...some parts are shipped inside the manual bag If you have damaged components Contact the freight company that delivered the unit and file a claim If you have missing components Contact NorthStar Product Support at 1 800 270 0810 The following items are found in the manual bag ...

Page 9: ...Assembly 9 Attach rubber feet to the base 1 Using a 3 8 and 7 16 socket attach the rubber feet to the base with the screw and nut Base Nut Rubber Foot Bolt ...

Page 10: ...ge hose to the discharge fitting 3 Suction Fitting Connect the suction hose to the suction fitting 4 Drain Port Drain the liquid in the pump through the drain port 5 Pump The pump moves the liquid 6 Engine The air cooled engine powers the pump 7 Lifting Points Lift the machine from these points when transporting 7 ...

Page 11: ...rom prior use 2 Clean suction strainer Clean the suction strainer of any material residue It is important to clean the suction strainer of debris before each use to ensure it is not clogged 3 Inspect repair Inspect and test the water pump thoroughly a Inspect fittings for cracks and leaks Replace all damaged fittings with original NorthStar parts b Check to be sure all nuts bolts and screws are ti...

Page 12: ... overfill DO NOT overfill the gas tank Add fuel to the bottom of the fuel level limit of the fuel tank Wipe up spilled fuel before starting the engine Heat flames sparks Stay away from sources of heat flame or sparks while adding fuel 6 Spills splashes Clean up fuel spills splashes immediately Move water pump away from spilled fuel on the ground 1 Wipe fuel off engine and wait 5 minutes for excess...

Page 13: ...fer to Lifting Points on Machine Components diagram when placing or transporting unit All hoses must be kept as straight as possible avoid sharp bends NOTE 23ft is the maximum height of suction head 2 Environment conditions Ambient Operating Temperature Range 5 F to 104 F 15 C to 40 C If operating pump below 32 F 0 C drain pump after use to prevent damage from freezing Humidity 95 max If possible ...

Page 14: ...If the water pump is sitting beside a pit be sure it is well anchored so that it does not fall in 5 Do not run the pump dry Do not run the pump dry Always fill the pump body with water before starting It is not necessary to drain the pump body after each use unless there is danger of freezing settling of solids or crystallization 6 Fill the pump with water Fill the pump with water utilizing the pr...

Page 15: ...mp engine inside homes garages sheds or other semi enclosed spaces These spaces can trap poisonous gases EVEN if you run a fan or open windows If you start to feel sick dizzy or weak while using the water pump shut off the engine and get to fresh air RIGHT AWAY See a doctor You may have carbon monoxide poisoning 4 Start engine Consult the engine Owner s Manual for starting the engine 5 Throttle co...

Page 16: ...will oxidize and deteriorate in storage Old gasoline in the engine will cause hard starting and leave gum deposits that can clog the fuel system Deterioration problems may occur within a few months or even less if gasoline was not fresh when you filled the fuel tank Short Term Storage Consider adding a fuel stabilizer to extend fuel storage life Long Term Storage between infrequent uses and at end...

Page 17: ...usting Sticking of impeller Disassemble and clean Pump fails to prime 1 Priming chamber not full enough Add more water to priming chamber 2 Air leaks on suction line joints Check for loose screws or broken hoses 3 Quick coupling gaskets worn Replace gaskets 4 Loose or broken hose clamps Tighten or replace hose clamps 5 Priming chamber is over heated Pour cold water in chamber or let cool 6 Engine ...

Page 18: ...00 Suction Discharge Size 2 NPT Maximum Flow 10 010 GPH Maximum Suction Head 23 FT Maximum Total Head 98 FT Maximum Pressure 43 5 PSI Passable Solid Size 5 8 Mechanical Seal Silicon Carbide Overall Dimensions L x W x H 22 x 19 x 22 Dry Weight 73 lbs 109171 3 Semi Trash Engine Honda GX200 Suction Discharge Size 3 NPT Maximum Flow 15 850 GPH Maximum Suction Head 23 FT Maximum Total Head 98 FT Maximu...

Page 19: ...p Iso Plate All 1 8 32567 Rubber Iso Mount All 4 9 787672 787671 Billboard Decal 109161 109171 1 10 787413 X Run Roll Cage All 1 11 2215 Bumper Rubber Foot All 4 12 780969 780970 Semi Trash Water Pump 109161 109171 1 13 777834 Hose Clamp All 1 15 788718 Fuel Tank Assembly All 1 16 31881 Heat Reflective Sleeve All 10 17 777345 Fuel Line Hose All 9 5 18 785767 x 3 16 Hose Mender All 1 19 787403 5 8 ...

Page 20: ...250 1 4 Mount Bolt 781237 4 21 Inlet Connection Bolt 788866 3 5 Mechanical Seal 781238 1 22 Pump Body Bolt 788865 4 6 Impeller 781239 1 24 Inlet Hose Clamp 781254 1 7 Volute 781240 1 25 Suction Strainer 781255 1 8 Small O ring 781241 1 26 Shaft Bolt 781256 1 9 Pump Body 781242 1 27 Shaft Bolt Washer 788988 1 10 Outlet Seal 781243 1 28 Key 788989 1 12 Outlet Connection Bolt 788864 4 13 Plug O ring ...

Page 21: ...271 1 4 Mount Bolt 781260 4 21 Inlet Connection Bolt 788867 3 5 Mechanical Seal 781261 1 22 Pump Body Bolt 788868 4 6 Impeller 781262 1 24 Inlet Hose Clamp 781275 3 7 Volute 781263 1 25 Suction Strainer 781276 1 8 Small O ring 781264 1 26 Shaft Bolt 781256 1 9 Pump Body 781265 1 27 Shaft Bolt Washer 788988 1 10 Outlet Seal 781266 1 28 Key 788989 1 12 Outlet Connection Bolt 788864 4 13 Plug O ring ...

Page 22: ...h as engines are guaranteed by their manufacturer and can be serviced at factory authorized locations near you Any costs incurred due to replacement or repair of items outside of a NorthStar approved facility is the responsibility of the buyer and not covered under warranty NorthStar can supply you with the service center location in your area This warranty specifically excludes the following fail...

Page 23: ...23 Manufactured by Northern Tool Equipment Co 2800 SouthCross Drive West P O Box 1499 Burnsville MN 55337 0499 ...

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