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Form O-Y, PN 273647R5, Page 20

Compressor

B

Opt

DH

A

FIGURE 17 - Compressors Identified by Circuit

Model/

Size

Voltage

Circuit A

Circuit B

Optional DH Circuit (Reheat)

Modulating 

Compressor

Crankcase 

Heater

Compressor Crankcase 

Heater

Low Enthalpy

High Enthalpy

Compressor Crankcase 

Heater

Compressor Crankcase 

Heater

YDHA & 

YDMA 

60

208-240/1/60

272634

216394

--

--

 --

 --

--

-- 

208-240/3/60

262801

216394

--

--

259288

216394

259288

216394

480/3/60

262802

216396

--

--

259355

216396

259355

216396

575/3/60

262803

216397

--

--

272635

216397

272635

216397

YDHA & 

YDMA 

90

208-240/3/60

261147

216398

--

--

259288

216394

259288

216394

480/3/60

261148

216400

--

--

259355

216396

259355

216396

575/3/60

261149

216401

--

--

272635

216397

272635

216397

YDHA & 

YDMA 

120

208-240/3/60

262801

216394

262813

216394

259288

216394

259288

216394

480/3/60

262802

216396

262814

216396

259355

216396

259355

216396

575/3/60

262803

216397

262815

216397

272635

216397

272635

216397

YDHA & 

YDMA 

150

208-240/3/60

262804

216398

235009

216398

259288

216394

259288

216394

480/3/60

262805

216400

235013

216400

259355

216396

259355

216396

575/3/60

262806

216401

235018

216401

272635

216397

272635

216397

YDSA 

120

208-240/3/60

262801

216394

262813

216394

--

--

--

--

480/3/60

262802

216396

262814

216396

--

--

--

--

575/3/60

262803

216397

262815

216397

--

--

--

--

YDSA 

150

208-240/3/60

262804

216398

235009

216398

--

--

--

--

480/3/60

262805

216400

235013

216400

--

--

--

--

575/3/60

262806

216401

235018

216401

--

--

--

--

YDHA 

180

208-240/3/60

262801

216394

262813

216394

259288

216394

262801

216394

480/3/60

262802

216396

262814

216396

259355

216396

262802

216396

575/3/60

262803

216397

262815

216397

272635

216397

262803

216397

YDMA 

180

208-240/3/60

261147

216398

216689

216398

259288

216394

262801

216394

480/3/60

261148

216400

216690

216400

259355

216396

262802

216396

575/3/60

261149

216401

216691

216401

272635

216397

262803

216397

YDHA & 

YDMA 

210

208-240/3/60

262807

216402

262816

206402

259288

216394

262801

216394

480/3/60

262808

216404

262817

206404

259355

216396

262802

216396

575/3/60

262809

216405

262818

216405

272635

216397

262803

216397

YDHA & 

YDMA 

240

208-240/3/60

266061

216402

216695

216402

259288

216394

262801

216394

480/3/60

266062

216404

216696

216404

259355

216396

262802

216396

575/3/60

266063

216405

216697

216405

272635

216397

262803

216397

YDSA 

180

208-230/3/60

261147

216398

216689

216398

262801

216394

262804

216398

460/3/60

261148

216400

216690

216400

262802

216396

262805

216400

575/3/60

261149

216401

216691

216401

262803

216397

262806

216401

YDSA 

210

208-230/3/60

262807

216402

216689

216398

262801

216394

262804

216398

460/3/60

262808

216404

216690

216400

262802

216396

262805

216400

575/3/60

262809

216405

216691

216401

262803

216397

262806

216401

YDHA & 

YDMA 

300

208-230/3/60

261153

216402

235010

216402

262801

216394

262804

216398

460/3/60

261154

216404

235014

216404

262802

216396

262805

216400

575/3/60

261155

216405

235019

216405

262803

216397

262806

216401

YDHA & 

YDMA 

360

208-230/3/60

262810

216402

216454

216402

262801

216394

262804

216398

460/3/60

262811

216404

216455

216404

262802

216396

262805

216400

575/3/60

262812

216405

216456

216405

262803

216397

262806

216401

Compressor Identity Key

P/N

Model No.

216454

ZP182KCE-TW5

216455

ZP182KCE-TWD

216456

ZP182KCE-TWE

216689

ZP83KCE-TF5

216690

ZP83KCE-TFD

216691

ZP83KCE-TFE

216695

ZP120KCE-TF5

216696

ZP120KCE-TFD

216697

ZP120KCE-TFE

235009

ZP72KCE-TF5

235010

ZP137KCE-TF5

235013

ZP72KCE-TFD

235014

ZP137KCE-TFD

235018

ZP72KCE-TFE

235019

ZP137KCE-TFE

259288 ZPD34K5E-TF5
259355 ZPD34K5E-TFD

261147

ZPD83KCE-TF5

261148

ZPD83KCE-TFD

261149

ZPD83KCE-TFE

261153

ZPD137KCE-TF5

261154

ZPD137KCE-TFD

261155

ZPD137KCE-TFE

262801 ZPD51K5E-TF5
262802 ZPD51K5E-TFD
262803 ZPD51K5E-TFE
262804

ZPD72KCE-TF5

262805

ZPD72KCE-TFD

262806

ZPD72KCE-TFE

262807

ZPD103KCE-TF5

262808

ZPD103KCE-TFD

262809

ZPD103KCE-TFE

262810

ZPD182KCE-TW5

262811

ZPD182KCE-TWD

262812

ZPD182KCE-TWE

262813

ZP51K5E-TF5

262814

ZP51K5E-TFD

262815

ZP51K5E-TFE

262816

ZP103KCE-TF5

262817

ZP103KCE-TFD

262818

ZP103KCE-TFE

266061

ZPD120KCE-TF5

266062

ZPD120KCE-TFD

266063

ZPD120KCE-TFE

272634 ZPD51K5E-TF5
272635 ZPD34K5E-TFE

3.7 Compressor Operation, Maintenance, and Replacement (cont'd)

3.0 Maintenance/Service Procedures - Unit & Cooling (cont'd)

Summary of Contents for YDHA

Page 1: ...an HVAC technician qualified in R 410A refrigerant and using proper tools and equipment Due to much higher pressure of R 410A refrigerant DO NOT USE service equipment or tools designed for R22 refrige...

Page 2: ...ard Intensity Levels used in this Manual HAZARD INTENSITY LEVELS 1 DANGER Failure to comply will result in severe personal injury or death and or property damage 2 WARNING Failure to comply could resu...

Page 3: ...the cooling coil condensate drain pan Clean the coil cabinet clean the drain pan and fill the trap Inspect clean condenser fans See Paragraph 3 4 page 10 Inspect clean all coils See Paragraph 3 5 page...

Page 4: ...ng is field supplied Dirty Filter Switch for System Filters BE18 High Side Tubing Red Low Side Tubing Clear Dirty Filter Switch for Wheel Filters BE28 High Side Tubing Green Low Side Tubing Clear Opti...

Page 5: ...2 2 3 3 1 1 2 2 2 3 3 2 2 3 3 H400 H402 1 1 2 2 2 3 3 1 1 2 2 2 3 3 2 2 3 3 H402 H502 2 2 2 3 3 2 2 2 3 3 3 3 H502 H602 2 2 2 3 3 2 2 2 3 3 3 H602 H702 3 3 3 3 H702 H802 3 3 3 3 H802 High Efficiency G...

Page 6: ...20 150 4 16 x 25 211128 256666 3 YDHA YDMA 300 360 4 25 x 29 235757 235758 YDSA 180 210 FIGURE 2 Installing Replacement Supply Air Filters To access supply air filters open the cooling coil filter doo...

Page 7: ...screws one on each end of the front cover Remove the cover 2 Slide filters out 3 Clean and dry filters 4 Return filters to hood and replace cover Filter Filter Filter Filter Cabinet Size 1 2 3 YSDA M...

Page 8: ...crew locations Function When the main controller calls for supply fan operation a variable fre quency drive VFD responds to operate the motor The VFD is located on the high voltage electrical panel Se...

Page 9: ...mper controls Options GF 1 9 see the system installation manual Form I Y FIGURE 6 Damper Actuator is mounted on the damper frame and is accessible through the Damper Access Door See FIGURE 1 page 4 Ou...

Page 10: ...sical damage Inspect feeders piping connections coil headers and return bends for signs of fatigue rub bing and physical damage Clean the coils annually or more often if needed Use the proper tools an...

Page 11: ...A 2 View from Compressor and Evaporator Compressor Solenoid Filter Evaporator Coil Side Coil Tube Valve Model JDHA 062 and 092 Cabinet 0 Circuit A 2 Circuit A 1 Circuit A 2 Coil with Single Circuit M...

Page 12: ...and Condenser Section Evaporator Coil with intertwined Circuits A B Solenoid Valve Filter Drier Filter Drier View from Cooling Cabinet Door Evaporator Coil Side TXV Valves Evaporator Coil Modulating...

Page 13: ...and pro vides protection and diagnostics for compressor operation Service See Troubleshooting Chart in Paragraph 7 2 on page 45 for identification of alarm codes Use only factory authorized replacemen...

Page 14: ...ressure gauge to the suction line and block the entering air to the evaporator coil Suction pressure will drop and the hot gas bypass valve should begin to open at a approximately 115 psi and will be...

Page 15: ...el s dual sensor input allows for the control of one or two independent refrigerant circuits sharing the same fan motor s Only open drip proof PSC or Shaded Pole motors are applicable for motor speed...

Page 16: ...lt factory for more information Assuming a 200 RPM minimum speed and 1 200 RPM full motor speed the motor cycles OFF at 200 RPM and back ON at 300 RPM and then modulates back to 200 RPM before cycling...

Page 17: ...ble to determine accurate superheat and subcooling 2 If the circuit is equipped with an optional hot gas bypass valve the valve must be disabled before measuring superheat and subcooling Locate the sh...

Page 18: ...state province and local laws Determine SUPERHEAT Measure and record temperature insulate probe from surrounding air temperature and pressure in the suction line at the compressor inlet STEP 1 Record...

Page 19: ...201 5 70 21 1 Temperature Pressure Conversion Chart All systems have a modulating capacity digital scroll compressor in Circuit A with a digital compressor controller in the electric control compartm...

Page 20: ...2635 216397 262803 216397 YDHA YDMA 240 208 240 3 60 266061 216402 216695 216402 259288 216394 262801 216394 480 3 60 266062 216404 216696 216404 259355 216396 262802 216396 575 3 60 266063 216405 216...

Page 21: ...he replacement compressor is identical to the model being replaced All system components are matched to the compressor Replacing a compres sor with a model other than the manufacturer specified replac...

Page 22: ...2 CC Copeland Ultra 32 3MAF Mobil EAL Arctic 22 CC Uniqema Emkarate RL32CF or Uniqema RL32 3MAF POE oil absorbs moisture much quicker and to a greater degree than standard mineral oil The compressor m...

Page 23: ...eater alloy is recommended To prevent oxidation purge tubing with 2 3 psig of regulated dry nitrogen while it is being brazed Open the service valve as needed to release the nitrogen Do not allow mois...

Page 24: ...g controls before turning on power to warm up crankcase heaters CAUTION Crankcase heaters must be allowed to warm up for at least 24 hours prior to startup Disable cooling con trols before turning on...

Page 25: ...Voltage Imbalance 100 VA VD VA If the imbalance is within the 2 tolerance voltage imbalance is not a problem and the system may be operated If the imbalance exceeds the 2 tolerance follow the procedu...

Page 26: ...suring its temperature Another active circuit will influence the reading and make it impossible to determine accurate superheat and subcooling 2 If equipped with an optional hot gas bypass disable the...

Page 27: ...grammable Controller with Integral Display 3 8 2 Voltage Protection Option PL4 Function Phase loss and low or high voltage can cause damage to electrical com ponents This safety control monitors phase...

Page 28: ...an integral part of the system Energy Recovery Wheel Optional Preheat Elements Exhaust Damper Outside Air Sensor Power Exhaust FIGURE 20 Energy Recovery Wheel Removing Cleaning and Replacing Wheel Se...

Page 29: ...retaining brackets on both sides of the opening Position a clean segment with the imbedded stiffeners toward the motor side of the wheel Holding the segment as vertically as possible and centered betw...

Page 30: ...paper between the wheel surface and the seal Turn the wheel so that the seal is lined up with a segment spoke Adjust the seal toward the wheel surface and slide the feeler gauge folded paper along the...

Page 31: ...3 60 272506 460 3 60 272507 575 3 60 Optional Preheat frost Control Wheel Supply Air Discharge Sensor The supply air discharge sensor monitors wheel operation and if equipped with pre heat controls o...

Page 32: ...ve See Hazard Levels page 2 5 1 Gas Heat Controls 75VA Transformer Terminals Venter Motor Speed Controller AG73 AG74 Pressure Switches for Single Heat Section or Right first Furnace in a Dual Heat Sec...

Page 33: ...A and YDHA Manual for Space Temperature Control System Options D19 form CP Y D19 or option D21 form CP Y D21 Flue Collection Box Venter Assembly Single Heat Section Manifold Assembly with 2 Stage Opti...

Page 34: ...Control in the Model YDSA and YDHA Manual for Space Temperature Control System Options D19 form CP Y D19 or option D21 form CP Y D21 Venter Assembly Optional High Gas Pressure Switch Ignitor Limit Dua...

Page 35: ...orrected depress the red button on the switch to reset it Vent Temperature Limit Switch IMPORTANT When using a multimeter to troubleshoot the 24 volt circuit place the meter s test leads into the 5 or...

Page 36: ...s indicated gas pressure has reached equilibrium close the manual shutoff valve Observe the gas pressure There should be no loss of gas pressure on the manometer If the manometer indicates a loss of...

Page 37: ...w is sensed in the system On start up when the heater is cold the sensing pressure is at the most negative level and as the heater and flue system warm up the sensing pressure becomes less negative Af...

Page 38: ...90 1 90 1 50 Yellow 273360 3 90 0 90 0 75 Yellow 205443 48 56 H602 300 000 3 90 1 90 1 50 Yellow 273360 3 90 0 90 0 75 Yellow 205443 42 56 H702 300 000 3 90 1 90 1 50 Yellow 273360 No low pressure sw...

Page 39: ...the control is factory set at either 200 F or 250 F and is non adjustable If the setpoint is reached the limit control will interrupt the electric supply to the gas valve This safety device provides...

Page 40: ...nd wheel assembly Keep all hardware removed to be used in re assembling and installing the replace ment parts 1 Turn off the gas and disconnect the electric power 2 Open the burner control compartment...

Page 41: ...d burner rack for any damage or deterioration If a burner has any damage or signs of deterioration replace it Clean the burner orifices with air pressure Do not ream orifices After cleaning re assembl...

Page 42: ...Y4 80 Modulation DAT 5 F 2 8 C below setpoint Y4 70 Modulation DAT 5 F 2 8 C above setpoint Stg 5 NO12 ON 5 min Y4 85 Modulation DAT 5 F 2 8 C below setpoint Y4 75 Modulation DAT 5 F 2 8 C above setpo...

Page 43: ...of the thermal expansion valve Check for pressure drop across the filter drier 4 Defective low pressure switch 4 Check switch opens 35 psi closes 50 psi If defective replace low pressure switch P N 21...

Page 44: ...t Paragraph 3 6 and adjust thermal expansion valve 3 Low suction pressure 3 See I Suction pressure too low above 4 Defective compressor 4 See G High suction pressure above K Compressor short cycles 1...

Page 45: ...ing capacity compressor will be allowed to restart after a 30 minute delay and after the thermistor temperature is below 250 F Compressor will lockout after 5 alerts within 4 hours and can only be res...

Page 46: ...wiring and connections Refer to wiring diagram provided with unit 7 3 Troubleshooting the Heat Section 7 3 1 General Troubleshooting Electric Heat Section Option E__ LED State Indicates Additional Inf...

Page 47: ...auses 5 Reset lockout by interrupting control 6 Combustion air proving switch not closing 6 Clean venter wheel a Remove obstructions from vent b Replace faulty tubing to pressure switch 7 Faulty combu...

Page 48: ...mmended superheat 18 Superheat 26 System Startup 25 T Temperature Pressure Conversion Chart 19 Troubleshooting Compressor Digital Controller 45 Troubleshooting Electric Heat Section 46 Troubleshooting...

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