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5

heating load

Heating design loads must be calculated using at least 99 % 

design dry bulb temperature (as listed in the ACCA Manual J 

Table 1A) for the desired geographic location. If a thermostat 

temperature setting warmer than the typical 65° F to 70° F 

design range is preferred, this must be taken into account 

as the load will be increased. The system must always be 

furnished with a back-up auxiliary heating system, such as 

electric strip heat.

cooling load

•  Cooling design loads must be calculated using at least 1% 

design dry bulb temperature (in Air Conditioning Contractors 

of America (ACCA) Manual J Table 1) criteria for the desired 

geographic location. This means design temperatures should 

not be exceeded more than 1% of the time in the cooling 

mode. The system and wells must be sized with enough 

capacity to handle 99% of the cooling loads encountered 

throughout the year in any particular geographic location.

•  If thermostat temperature settings cooler than 75° F range 

is preferred, this must be taken into account as the load will 

be increased.

•  Short-cycling for a moderately oversized system does not 

present the dehumidification problems that it does for an 

air-source design, because of the cooler heat sink in a 

geothermal heat pump.

Well Seal Valve

For 4 and 5 ton systems, the compressor section is equipped 

with an earth loop seal valve assembly to keep most of the 

refrigerant in the earth loop during the off cycle. The assembly 

consists of a vapor line solenoid valve and a check valve for 

cooling mode. The solenoid valve is opened during heating 

mode operation.
The purpose of this assembly is to:

•  Minimize the chance of refrigerant leaking indoors during 

the off cycle.

•  Minimize the chance of leaking a large amount of refrigerant.

system Design capacity load

Always calculate the system’s design load, for system sizing 

purposes, to the maximum of the greater of the heating or 

cooling design loads. See 

Example

 below.

EXaMPlE

If a house requires 36,000 BTUs in heating and 48,000 BTUs 

in cooling. Select a 4 ton system (12,000 BTUs = 1 ton).

Vertical Elevation Differential Design

The vertical elevation differential between the bottom of the 

earth loop and the top of the air handler 

must not be greater 

than 125 feet per ton, with a maximum well depth of 400 

feet

. If the vertical elevation exceeds this design criteria, the 

well depths can be shortened by adding an additional well.

seasonal transition

During the cooling to heating or heating to cooling transitional 

seasons, the operating conditions of a direct geothermal 

heat pump are quite different from a conventional air source 

heat pump. Unlike an air source heat pump, the heat will not 

immediately dissipate from the vicinity of the earth loop. During 

cooling to heating or heating to cooling transition, the earth loop 

may experience surround temperature conditions outside the 

operation range of an air source heat pump. To make smooth 

transition between the seasons, the compressor section is 

equipped with components and control logics described in 

the following sections.

Heating To Cooling Transition

•  The compressor section includes a hot gas injection valve 

to ensure smooth transition from heating to cooling mode 

operations. See 

Figure 6 (page 16)

.

•  After heating mode operation, the earth loop temperature 

may be below the normal underground temperature (around 

58° F). As the refrigerant rises back from the well, the 

system pressure drop is around 40 psig per 100 feet. As a 

result, the refrigerant returning to the compressor section 

is usually in two phases. In cooling mode after 3 minutes 

of operation, if the suction pressure drops below 95 psig, a 

hot gas solenoid valve opens momentarily.

•  Discharge gas is injected into the inlet end of the evaporator 

coil via the liquid line. This process will repeat until the 

suction pressure is above 95 psig.

•  If after 60 hot gas injections, the suction pressure is still 

below 95 psig, the system will go into soft lock out mode 

(

SL

) for 60 minutes for the well to recover. See 

Table 7, 

(page 14)

 for status and event codes.

•  After one hour, the system will restart in cooling mode. For a 

properly designed well or a shallow well (200 feet or below) 

the soft lock should rarely occur.

Cooling To Heating Transition

After cooling mode operation, the earth loop temperature may 

be well above the normal underground temperature (around 

58 °F). If abnormally high suction or discharge pressure is 

detected in heating mode, the system will be turned off for 30 

minutes for the well to recover. For a properly designed well, 

the soft lock out should rarely occur.

locating the Equipment

•  Survey the job site to determine the best location for setting 

the unit. Choose an appropriate location that minimizes the 

length of the refrigerant lines. See 

Figure 5 (page 16)

 for 

unit dimensions. Consideration should be given to availability 

of electric power, service access, and noise. If there is any 

question concerning the power supply, contact the local 

power company.

•  Select a solid, level position, preferably on concrete.

•  Sufficient clearance for unobstructed service to the control 

access panel must be maintained. See 

Figure 1 (page 6)

.

1. Locate the compressor unit in a carefully considered place 

(i.e. usually in basement, attic, closet, utility room, garage, 

or crawl space). 

Installation within the actual living space 

is not recommended

. Basement and attic installations 

also require careful planning to avoid placement directly 

above or below bedrooms, living rooms, etc., whenever 

possible. Placing the unit on an appropriate mounting base 

(rubber, corkboard, or the like) should always be done, as 

this will assist in absorbing compressor vibration. If the unit 

is mounted in an attic, it should preferably be hung from 

rafters (to lessen ceiling vibration), and provisions made for 

an extra condensation drip pan.

 

notE:

 When placing the compressor unit into position, 

remember there are screws in the side panels. It is 

recommended that the side panels of the compressor unit 

be placed far enough away from walls or other structures so 

that there is sufficient room to access the screws for future 

servicing.

Summary of Contents for Y1SA

Page 1: ...ty warnings and any other special notes highlighted in the manual Improper installation of this unit or failure to follow safety warnings could result in serious injury death or property damage Theseinstructionsareprimarilyintendedtoassistqualifiedindividualsexperiencedintheproper installation of this appliance Some local codes require licensed installation service personnel for this type of equip...

Page 2: ...R 410A Charging Procedure 10 Initial Charge 10 Starting In Heating Mode Charging To Sight Glass 10 System Check 11 Air Circulation Indoor Blower 11 System Heating 11 OperatinG Sequence 11 Cooling 11 Heating 11 Unit MAINTENANCE 12 Filter Drier 12 Replacing the Oil Separator Filter 12 Adding Compressor Oil 12 Troubleshooting 13 Two Digit Display 13 Loss Of Capacity 14 Restricted Refrigerant System 1...

Page 3: ...akeitnecessaryfor evacuationandcharging itshouldonlybeattempted by qualified trained personnel thoroughly familiar with this equipment Some local codes require licensed installation service personnel to service this type of equipment Under no circumstances should the equipment owner attempt to install and or service this equipment Failure to comply with this warning could result in equipment damag...

Page 4: ...d requirement Load estimates can be made using approved methods available from Air Conditioning Contractors of America ManualJ AmericanSocietyofHeating Refrigerating and Air Conditioning Engineers or other approved engineering methods Thisunitisdesignedforindoorandoutdoorinstallationsand shouldbelocatedwithconsiderationgiventotheaccessibility of fuel electric power service access noise shade and d...

Page 5: ...sor section is equipped with components and control logics described in the following sections Heating To Cooling Transition The compressor section includes a hot gas injection valve to ensure smooth transition from heating to cooling mode operations See Figure 6 page 16 After heating mode operation the earth loop temperature maybebelowthenormalundergroundtemperature around 58 F As the refrigerant...

Page 6: ...ler Insulating Interior Line Sets Insulate all interior refrigerant lines and their connections The compressor section contains the expansion valve and the liquid line is more likely to sweat as it condenses moisture from the interior air Use at least a 3 4 inch wall closed cell insulation that is non corrosive to copper to insulate all refrigerant lines Use Armaflex Neoprene or Rubatex having at ...

Page 7: ...rature rather than operating on a preferred temperature maintain mode If the system has electric strip heat back up within the air handler the system can operate together with the electric supplement heat as the strip heating coils are installed downstream of the refrigerant heat exchanger The electric strip heat is supplemental to the heat provided by the geothermal system The thermostat used wit...

Page 8: ...efrigerantlineconnectionsarecompleted itisrequired that you leak check and evacuate the indoor section and all line connections using proper methods before finalizing the full system refrigerant charge For final charges based on matched systems and specified line lengths see Table 4 page 9 Pressure test the entire system at 400 psig with dry nitrogen prior to pulling a vacuum and charging Prior to...

Page 9: ...n by using the following formula TROV ft 3 Total refrigerant charge lb x 40 The examples below were calculated assuming 25 single line length between well and compressor sections L1 and 6 single line length between compressor section and air handler L2 For the 2 ton example the well length is 200 ft and for the 5 ton example the well length is 400 ft as shown in Table 4 Theinstalledsystemiswithane...

Page 10: ...g the compressor to draw high watts Too little refrigerant will freeze the indoor coil in cooling mode operation The recommended charging method is to charge refrigerant to the middle of the sight glass of the accumulator during heating operation In cooling mode with correct R 410A charge the refrigerant returning from the well is in a saturated condition The conventional method of charging by sub...

Page 11: ...rt e If the system has run in the previous 5 minutes a 5 minute anti short cycle timer must expire before the system will restart 3 If the above conditions are met the compressor will start and the reversing valve shift into position if not already in the cooling position a At any time during compressor operation the system will stop if The discharge pressure exceeds 635 psig The suction pressure ...

Page 12: ...lter which is installed at the factory The second filter is to be used as a replacement within 24 to 48 hours of operation These coalescent filters will pick up all dirt and particulates down to 0 3 microns Typical filter driers only catch 50 microns or larger Frequently check the pressure drop across the separator on new installations See Figure 2 and Table 5 page 10 Changethefilterafteraninitial...

Page 13: ...e numbers represent the firmware version When the unit is ready to run it will display which indicates that the unit is in standby mode The display will alternate between the current status and any current or recent events See Table 7 page 14 for status and event codes The display alternates between showing the current status code and the 5 most recent event codes as shown in Table 3 If an event c...

Page 14: ... compressor will eventually overheat and shut off by its own internal overload since the motor s windings are not being cooled by refrigerant vapor Sand Or Dirt In The Sub Surface Tubing Prior to Initial Charging The following steps should be performed if debris removal is required after the field lines have been connected to the liquid line assembly 1 Recoverallrefrigerantfromfromthelinesettotheb...

Page 15: ...d Air In The Winter Or Cooled Air In The Summer Check system operational pressures for a potential refrigerant leak operational pressures will be too low NOTE If pressures are too high in the summer or too low in the winter the geothermal heat pump exchange field may have been overstressed This can be accomplished by either turning the system off use your supplemental back up heating during the wi...

Page 16: ...l Separator Bracket Check Valve Hot Gas Bypass Valve Coil Large Valve Small Valve EXV Valve Coil Solenoid Valve Coil Figure 6 Components H W L 8 72 11 25 13 86 16 38 19 90 22 40 1 54 5 42 5 26 Liquid Line to Air Handler Vapor Line to Air Handler Vapor Line to Earth Loop Liquid Line to Earth Loop Line Voltage Connections Low Voltage Connections Figure 5 Dimensions ...

Page 17: ...nnect to 24 vac 60va class 2 circuit See air handler installation instructions for control circuit and optional relay transformer kits 711415B Replaces 711415A 04 20 W2 W1 O C Y2 R Y1 RELAY THESE WIRES RELAY AND WELL SEAL VALVE ON 4 5 TON 14 17 5 kW UNITS ONLY CCH SUCTION TEMP TO 1PH POWER SUPPLY GND CONTACTOR T2 L2 T1 REVERSING VALVE 1 2 3 4 5 6 7 HOT GAS INJECTOR EXV MOTOR SUCTION PRESSURE SENSO...

Page 18: ...MMN36K B B6EMMN60K C B6EMMN60K C Physical Data Length L 25 1 25 1 25 1 25 1 Width W 25 2 25 2 25 2 25 2 Height H 30 5 30 5 30 5 30 5 Weight 165 170 215 220 Refrigerant Vapor Line O D Both to air handler and earth loop 3 4 3 4 7 8 7 8 Liquid Line O D Both to air handler and earth loop 1 2 1 2 1 2 1 2 Unit is shipped from factory with nitrogen holding charge Table 9 Electrical Physical Data Insulate...

Page 19: ... Star Wade Hampton Nome Yukon Koyukuk North Slope NOTE Zone 1 includes Hawaii Guam Puerto Rico and the Virgin Islands Figure 9 Climate Map IECC Zones Earth Loop Size ft ton 1 2 3A 3B 100 3C 4A 4B 80 4C 5 6 7 8 65 There are exceptions to the earth loop sizes shown in this table Within a climate zone the weather and underground conditions vary from place to place The earth loop length may need to be...

Page 20: ...e size Number of borehole s or Earth Loop s _____________________ Depth of each borehole or Earth Loop____________________ Ft Line set size Vapor line O D Inches _______ Liquid line O D inches ________ Line set distances to each well______________________ distance between the compressor and the air handler Distance feet ___________________________________ Tubing size Vapor line O D Inches _______ ...

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