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•  OdU (Outdoor Unit) is the cooling mode. While OdU is on 

the LED Display, press the OPTION button to go into the 

cooling menu.

- “



” means 1 stage and one compressor outdoor 

unit(when this is selected a call for Y2 second stage 

cooling is ignored.

- “



” means 2 stage and one compressor outdoor 

unit.

•  To rotate from “



” to “



”, keep pressing the OPTION 

button. If you have a Single stage unit, while the LED 

display is showing “



”, press MENU. This will set the 

indoor unit to be for single stage cooling.

•  If you have 2 stage cooling, select “



” by pressing the 

MENU button. This will set the indoor unit to be for 2 

stage cooling.

•  COP is the tap selection for cooling. When “



” has been 

selected, the blower speed setting can then be selected. 

Press OPTION again and again to scroll through the 

selections. Blower tap setting 1-9 are available for single 

stage cooling. The default is set at 6.

•  The cooling speed will then flash on the LED. By pressing 

the OPTION, the available cooling speed taps will be 

displayed which are 1-9. Press MENU to select the 

blower tap setting that is displayed. For example, if C1.7 

is displayed, press MENU and it will be stored as the 

Cooling mode selection for the blower.

•  When “



” has been selected, the blower speed setting 

can then be selected. Press OPTION again to scroll 

through the selections. The default is set at 6 for 1stage 

cooling and 7 for stage 2 cooling.

• Press OPTION to select the blower tap setting that is 

displayed. For example, if C1.7 is displayed, press MENU 

and it will be stored as the cooling blower tap selection for 

the blower for 1st stage cooling.

• The control LED will then immediately prompt for  2nd 

stage cooling blower tap to be set. The LED will show 

the allowable blower tap settings by pressing OPTION 

again and again. After the desired blower tap setting for 

2nd stage cooling is displayed, press MENU to save the 

selection. For example, if C2.8 is displayed, press MENU 

and it will be stored as the 2nd stage cooling setting.

NOTE:

 The second stage cooling tap setting cannot be lower 

than the 1st stage setting.  For example, if 1st Stage cooling 

is 1.7, then 2nd stage cannot be 2.7 or lower. Also, Tap 9 

cannot be used for 1st stage cooling because there is not a 

higher setting for 2nd stage cooling.

NOTE:

 If the unit is operating while changing the blower tap 

setting, the new blower tap setting will change upon the next 

call for the cooling sequence.

Cooling off Delay(COd)

This is an option on the board but cannot be changed.  The 

default for the cooling off delay is 45 seconds.

Selecting the (Gas) Heating Speed

NOTE:

 Power must be applied to the board or the unit can 

be functioning to change the blower speed.

NOTE:

 The installer will have to review the blower tables (

Table 

7

Table 8

Table 9

, & 

Table 10

) and set the heating speedd.

• When the furnace does not have a call for heating, 

cooling or fan, the 3 digit display will show “1dL” which 

means “idle”.

•  Press the MENU button, the control will show the options 

on the display. Keep pressing the MENU button, the 

options are Err-L6F-Cr-Cod-OdU-HOd-COF-COP-HtP-

rUn.

• HTP is the gas heat mode blower tap selection. While 

HTP is on the LED display, press the OPTION button to 

show the current blower tap selection. Default is Tap 5.

•  When Option is pressed again and again, the control will 

rotate through the blower motor tap choices. Blower taps 

1-9 are available in heating mode.

•  The default blower tap speed is set at 5.  H1.1 would be 

Tap 1, H1.2 is Tap 2 H1.3 is Tap 3, H1.4 is Tap 4, H1.5 

is Tap 5, H1.6 is Tap 6, H1.7 is Tap 7, H1.8 is Tap 8 and 

H1.9 is Tap 9.

•  Once the desired blower Tap is displayed on the board, 

push MENU to store the selection.  For example, if H1.6 

is displayed, press MENU and it will be stored as the Gas 

Heat mode selection for the blowe.

NOTE:

 If the furnace has a call for heat while changing the 

blower tap setting, the new blower tap setting will change 

upon the next call for the heat sequence.
Review the blower tables (

Table 7

Table 8

Table 9

, & 

Table 

10

) for proper blower tap settings for gas heat.

Selecting Heat Off Delay (HOd)

This function is to change the time the blower will be energized 

once the call for heat(W1) has completed. 

NOTE:

 Power must be applied to the board or the unit can 

be functioning to change the Heat Off Delay.

1.  Press the MENU button, the control will show the options 

on the display. Keep pressing the MENU button, the 

options are Err-L6F-Cr-Cod-OdU-HOd-COF-COP-HtP-

rUn.

2.  HOd is the Heat Off Delay selection.  While HOd is on 

the LED display, press the OPTION button to select the 

Heat Off Delay. The LED display will show the current 

Heat Off Delay. The default is 100 seconds.

3.  The choices are 60,100,140 and 180 seconds. Press 

OPTION again and again to scroll through the choices.  

Once the desired setting is on the LED display, press the 

MENU button to save the new setting.

Determining Nominal System Capacity

In order to select the appropriate airflow for AC operation, 

the nominal system capacity must be known. The nominal 

system capacity is ALWAYS the nominal capacity of the 

outdoor unit. In some cases, the nominal system capacity 

is not the same as the nominal capacity of the indoor coil.
For maximum capacity and energy efficiency, generally a 

selection at or near the top of the CFM range for that nominal 

system capacity is best. For maximum dehumidification, select 

an airflow near the middle or bottom of the CFM range for 

that nominal system capacity.

NOTE:

 If coil icing is observed, the cooling airflow may be 

set too low. Make sure the setting selected is within the 

range shown. Also, verify the system is properly charged 

(see outdoor unit installation instructions). If icing continues 

to occur, raise the selected airflow.

System Operation

(Gas) Heating Mode

When the thermostat calls for heating, the circuit between 

R

 and 

W

 is completed. The furnace control board initiates 

the ignition sequence. Approximately 30 seconds after the 

Summary of Contents for SD Ultra Low Nox Series

Page 1: ...asoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use...

Page 2: ...Pressure Switch Location 14 Accessories 15 Finish Flange 15 Rubber Grommets 15 PVC Components 15 Typical Orientation 15 Alternate Orientation 16 Optional PVC Pipe Installation 16 Condensate Drain Line...

Page 3: ...tallation service and operation of this furnace Failure to follow safety recommendations could result in possible damage to the equipment serious personal injury or death This furnace must be installe...

Page 4: ...ping Gas Pipe Pressure Testing US NFGC and National Plumbing Codes General Installation US Current edition of the NFGC and the NFPA 90B For copies contact the National Fire Protection Association Inc...

Page 5: ...36 in Figure 1 Minimum Clearances to Combustible Materials COMBUSTION AIR VENTING REQUIREMENTS WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance c...

Page 6: ...hat force air from the house to the outdoors can create a negative pressure inside the house resulting in improper furnace operationorunsafeconditionssuchasflameroll out It is imperative that sufficie...

Page 7: ...ces crawl or attic that freely exchange with the outdoors See Figure 3 Figure 3 Combustion Air Drawn from a Crawl Space or Vented Attic TOTAL INPUT RATING BTUH MINIMUM FREE AREA EACH OPENING ROUND DUC...

Page 8: ...which draw combustion air from that space In general a furnace installed in an unconfined space will not requireoutsideairforcombustion However inhomesbuiltfor energy efficiency low air change rates...

Page 9: ...ft for each additional 2 inch short radius elbow 3 5 ft for each additional 3 inch long radius elbow and 7 ft for each additional 3 inch short radius elbow Subtract 5 ft for each 2 tee and 8 ft for e...

Page 10: ...g horizontally a side wall vent kit is available according to the pipe diameter size of the installation For 2 inch pipe use side wall vent kit 904617 and for 3 inch pipe use kit 904347 Please follow...

Page 11: ...ustion air piping may be installed in an existing chimney which is not in use provided that Both the exhaust vent and air intake run the length of the chimney The top of the chimney is sealed and weat...

Page 12: ...and condensing on the heat exchanger If a manually operated damper is installed it must be designed so that operation of the furnace is prevented when the damper is in the cooling position and operat...

Page 13: ...any combustible material other than wood flooring SD series gas furnaces are shipped with the bottom panel installed as shown in Figure 23 page 31 If the furnace is installed with only side return air...

Page 14: ...he left or right side of the furnace use the extra screw provided in the parts package 6 Remove the cabinet plug from side of furnace and reinstall in hole on opposite side of cabinet 7 Install in lin...

Page 15: ...m the top to the bottom section of the cabinet or open grommet holes in the cabinet PVC Components IMPORTANT NOTES Before permanently installing these components it is recommended you dry fit them fir...

Page 16: ...retighten the clamp It is permissible to locate the trap away from the furnace The condensate drain system J trap and drain tube should be no more than 30 equivalent feet while maintaining 1 4 per foo...

Page 17: ...building immediately Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department All gas piping mus...

Page 18: ...y omitted for clarity of pipe installation Gas Valve See Note B See Note A Plug Flexible Gas Line Flexible Gas Line FURNACE INPUT MAIN BURNER ORIFICE SIZE MAIN AIR ORIFICE DIAMETER MANIFOLD PRESSURE 5...

Page 19: ...page 36 Figure 25 page 37 or the unit wiring label IMPORTANT NOTES An electrical disconnect must be installed readily accessible from and located within sight of the furnace See Figure 24 page 36 or...

Page 20: ...k White Black White START UP ADJUSTMENTS Pre Start Check List Verify the polarity of the connections are correct the line voltage power leads are securely connected and the furnace is properly grounde...

Page 21: ...possible The thermometer on the supply air side must be shielded from direct radiation from the heat exchanger to avoid false readings 2 Adjustallregistersandductdamperstothedesiredposition and run t...

Page 22: ...ower motor is running tP is displayed following with the Tap number For instance If the blower motor has been set for Tap 4 tP4 will be displayed Ifanalarmisdetected theerrorcodedisdisplayedstarting w...

Page 23: ...3 digit display will show 1dL which means idle Press the MENU button the control will show the options on the display Keep pressing the MENU button the options are Err L6F Cr Cod OdU HOd COF COP HtP...

Page 24: ...36 and Figure 25 page 37 Heating Cycle 1 ThethermostatcallsforheatbyenergizingtheWterminal with 24VAC 2 The control checks the HLI input for a closed limit 3 The control performs a circuitry check an...

Page 25: ...eady for the next call Cooling Cycle When Y1 and G or Y1 Y2 and G signals are detected the control will operate in compressor cooling mode The Electronic Air Cleaner EAC relay will energize 5 seconds...

Page 26: ...be inspected and cleaned if required by a qualified service technician annually to ensure continued safe operation Pay attentiontoanydeteriorationfromcorrosionorothersources WARNING Holes in the vent...

Page 27: ...ce the recycle count will start over Internal Control Fault E2 3 Internal relay in the control board has failed Replace the board Control senses 24V output to the gas valve If voltage is not sensed to...

Page 28: ...2 Measure the pressure If the pressure is as expected replacethepressuretransducer There should not be measurable amount of pressure when furnace is idle Atacallforheatthecontrolmonitorsthepressure se...

Page 29: ...s stuck on the board Replace the board The control senses 24V output from internal relays at all times If power is detected at the HLO output on the 12 pin plug at any time even without a call for hea...

Page 30: ...nsate Drain Switch The Condensate Drain Switch will shut down the furnace if the condensate drain from the Collector Pan becomes clogged BlowerLimitSwitch Preventsoperationoftheblowermotor when the bl...

Page 31: ...TTOM VIEW TOP VIEW 4 Knockouts both sides 1 LEFT SIDE RIGHT SIDE 3 1 4 Gas 1 5 8 T stat 7 8 Electric 7 8 Vent pipe 3 Cond 1 1 16 T stat 7 8 Electric 7 8 Gas 1 5 8 Condensate 1 1 16 Vent pipe 3 Combust...

Page 32: ...0 5 CFM RISE CFM RISE CFM RISE CFM RISE CFM RISE 050U T23A 50 000 BTU Hr Input 50 000 Btuh Input Btuh Output Bottom Tap 9 Tap 8 Tap 7 Tap 6 Tap 5 970 45 935 47 915 48 880 50 845 52 Tap 4 875 50 835 53...

Page 33: ...50 1 315 1 285 1 255 1 225 1 200 Tap 8 1 290 1 260 1 230 1 195 1 160 1 135 1 100 1 070 Tap 7 1 145 1 115 1 090 1 055 1 030 995 960 920 Tap 6 1 045 1 015 980 950 920 885 855 825 Tap 5 935 915 880 845 8...

Page 34: ...0 Btuh Input 95 000 Btuh Output Bottom Only 9 8 7 6 1 850 48 1 790 49 1 745 50 1 700 52 1 650 53 5 1 745 50 1 690 52 1 645 53 1 590 55 1 535 57 4 1 480 59 1 420 62 1 360 65 3 2 1 Side Only 9 8 7 6 1 7...

Page 35: ...95 1 015 945 870 790 715 665 615 1 980 905 835 740 665 590 525 440 Bottom Side 9 2 245 2 195 2 155 2 095 2 065 2 070 2 015 1 950 8 2 080 2 030 1 980 1 930 1 880 1 820 1 765 1 705 7 1 915 1 875 1 820 1...

Page 36: ...GROUND TO CHASSIS TO CHASSIS Refer to the Installation Instructions provided with the furnace for the proper heating and cooling speeds for your application Refer to the Installation Instructions for...

Page 37: ...R TWIN W2 W1 B C Y2 GND Y1 O R G PRESSURE TRANSDUCER GND P1 5V INDUCER PRESSURE SWITCH 1 INDUCER PRESSURE SWITCH 2 COLLECTOR SWITCH PS2 PS1 PS0 MVC HLI ILI HLO MVL GND 5A FUSE K4 TR TH K2 GAS VALVE FL...

Page 38: ...88 375 98 37 184 367 100 36 180 360 102 35 176 353 104 35 173 346 106 34 170 340 108 33 167 333 110 33 164 327 112 32 161 321 114 32 158 316 116 31 155 310 118 31 153 305 120 30 150 300 CAPACITY OF BL...

Page 39: ...tended above meter regulator assembly I Clearance to service regulator vent outlet J Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 6 inche...

Page 40: ...st slope upward 1 4 per foot 5 7 90 Elbows 90 Elbow COMBUSTION AIR Straps or other suitable supports at minimum 5 ft intervals both pipes 90 Elbows Flue Pipe must slope upward 1 4 per foot First suppo...

Page 41: ...E 2 Inline Drain Field Supplied See NOTES 2 3 Collector Box Drain Factory Equipped See NOTE 2 X See NOTE 5 X See NOTE 5 FLUE PIPE X See NOTE 5 X See NOTE 5 FLUE PIPE Inline Drain Tube Factory Supplied...

Page 42: ...IGHT 1 PIPE OPTIONS Plug VIEW D VIEW E VIEW F VIEW G COMBUSTION AIR FLUE PIPE OPTION 7 OPTION 8 COMBUSTION AIR Rubber Grommet See VIEW D for drain line positions See VIEW E for drain line positions Pl...

Page 43: ...d See NOTES 2 3 Collector Box Drain Factory Equipped See NOTE 2 Inline Drain Field Supplied See NOTES 2 3 Field Supplied Drain Line Attached to PVC Trap Do Not Trap COMBUSTION AIR FLUE PIPE Flange COM...

Page 44: ...ft Installation Inducer Vertical Horizontal Left Installation Inducer Rotated Left Horizontal Right Installation Inducer Vertical Horizontal Right Installation Inducer Rotated Right Alternate Location...

Page 45: ...lation Inducer Vertical Horizontal Left Installation Inducer Rotated Left Horizontal Right Installation Inducer Vertical Horizontal Right Installation Inducer Rotated Right Alternate Locations Alterna...

Page 46: ...46...

Page 47: ...47...

Page 48: ...instructing the customer on how to operate and maintain the equipment for the life of the product Safety should always be the deciding factor when installing this product and using common sense plays...

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