background image

9

1

2

3

4

5

6

7

8

Bus Power Pass Through   0V(GND)  

RS485 

0V(GND)  Bus Power Pass Through 

+        

Table 4. RJ45 Network Cable Connections

Switch # on AirCare board reading 

from left to right

Switch # on AirCare board reading 

from left to right

Unit

1

2

3

4

5

6

7

8

Unit

1

2

3

4

5

6

7

8

1

ON

OFF OFF OFF OFF OFF OFF OFF

63

ON

ON

ON

ON

ON

ON

OFF OFF

2 OFF

ON

OFF OFF OFF OFF OFF OFF

64 OFF OFF OFF OFF OFF OFF

ON

OFF

3

ON

ON

OFF OFF OFF OFF OFF OFF

65

ON

OFF OFF OFF OFF OFF

ON

OFF

4 OFF OFF

ON

OFF OFF OFF OFF OFF

66 OFF

ON

OFF OFF OFF OFF

ON

OFF

5

ON

OFF

ON

OFF OFF OFF OFF OFF

67

ON

ON

OFF OFF OFF OFF

ON

OFF

6 OFF

ON

ON

OFF OFF OFF OFF OFF

68 OFF OFF

ON

OFF OFF OFF

ON

OFF

7

ON

ON

ON

OFF OFF OFF OFF OFF

69

ON

OFF

ON

OFF OFF OFF

ON

OFF

8 OFF OFF OFF

ON

OFF OFF OFF OFF

70 OFF

ON

ON

OFF OFF OFF

ON

OFF

9

ON

OFF OFF

ON

OFF OFF OFF OFF

71

ON

ON

ON

OFF OFF OFF

ON

OFF

10 OFF

ON

OFF

ON

OFF OFF OFF OFF

72 OFF OFF OFF

ON

OFF OFF

ON

OFF

11

ON

ON

OFF

ON

OFF OFF OFF OFF

73

ON

OFF OFF

ON

OFF OFF

ON

OFF

12 OFF OFF

ON

ON

OFF OFF OFF OFF

74 OFF

ON

OFF

ON

OFF OFF

ON

OFF

13

ON

OFF

ON

ON

OFF OFF OFF OFF

75

ON

ON

OFF

ON

OFF OFF

ON

OFF

14 OFF

ON

ON

ON

OFF OFF OFF OFF

76 OFF OFF

ON

ON

OFF OFF

ON

OFF

15

ON

ON

ON

ON

OFF OFF OFF OFF

77

ON

OFF

ON

ON

OFF OFF

ON

OFF

16 OFF OFF OFF OFF

ON

OFF OFF OFF

78 OFF

ON

ON

ON

OFF OFF

ON

OFF

17

ON

OFF OFF OFF

ON

OFF OFF OFF

79

ON

ON

ON

ON

OFF OFF

ON

OFF

18 OFF

ON

OFF OFF

ON

OFF OFF OFF

80 OFF OFF OFF OFF

ON

OFF

ON

OFF

19

ON

ON

OFF OFF

ON

OFF OFF OFF

81

ON

OFF OFF OFF

ON

OFF

ON

OFF

20 OFF OFF

ON

OFF

ON

OFF OFF OFF

82 OFF

ON

OFF OFF

ON

OFF

ON

OFF

21

ON

OFF

ON

OFF

ON

OFF OFF OFF

83

ON

ON

OFF OFF

ON

OFF

ON

OFF

22 OFF

ON

ON

OFF

ON

OFF OFF OFF

84 OFF OFF

ON

OFF

ON

OFF

ON

OFF

23

ON

ON

ON

OFF

ON

OFF OFF OFF

85

ON

OFF

ON

OFF

ON

OFF

ON

OFF

24 OFF OFF OFF

ON

ON

OFF OFF OFF

86 OFF

ON

ON

OFF

ON

OFF

ON

OFF

25

ON

OFF OFF

ON

ON

OFF OFF OFF

87

ON

ON

ON

OFF

ON

OFF

ON

OFF

26 OFF

ON

OFF

ON

ON

OFF OFF OFF

88 OFF OFF OFF

ON

ON

OFF

ON

OFF

27

ON

ON

OFF

ON

ON

OFF OFF OFF

89

ON

OFF OFF

ON

ON

OFF

ON

OFF

28 OFF OFF

ON

ON

ON

OFF OFF OFF

90 OFF

ON

OFF

ON

ON

OFF

ON

OFF

29

ON

OFF

ON

ON

ON

OFF OFF OFF

91

ON

ON

OFF

ON

ON

OFF

ON

OFF

30 OFF

ON

ON

ON

ON

OFF OFF OFF

92 OFF OFF

ON

ON

ON

OFF

ON

OFF

31

ON

ON

ON

ON

ON

OFF OFF OFF

93

ON

OFF

ON

ON

ON

OFF

ON

OFF

32 OFF OFF OFF OFF OFF

ON

OFF OFF

94 OFF

ON

ON

ON

ON

OFF

ON

OFF

33

ON

OFF OFF OFF OFF

ON

OFF OFF

95

ON

ON

ON

ON

ON

OFF

ON

OFF

34 OFF

ON

OFF OFF OFF

ON

OFF OFF

96 OFF OFF OFF OFF OFF

ON

ON

OFF

35

ON

ON

OFF OFF OFF

ON

OFF OFF

97

ON

OFF OFF OFF OFF

ON

ON

OFF

36 OFF OFF

ON

OFF OFF

ON

OFF OFF

98 OFF

ON

OFF OFF OFF

ON

ON

OFF

37

ON

OFF

ON

OFF OFF

ON

OFF OFF

99

ON

ON

OFF OFF OFF

ON

ON

OFF

38 OFF

ON

ON

OFF OFF

ON

OFF OFF

100 OFF OFF

ON

OFF OFF

ON

ON

OFF

39

ON

ON

ON

OFF OFF

ON

OFF OFF

101

ON

OFF

ON

OFF OFF

ON

ON

OFF

40 OFF OFF OFF

ON

OFF

ON

OFF OFF

102 OFF

ON

ON

OFF OFF

ON

ON

OFF

41

ON

OFF OFF

ON

OFF

ON

OFF OFF

103

ON

ON

ON

OFF OFF

ON

ON

OFF

42 OFF

ON

OFF

ON

OFF

ON

OFF OFF

104 OFF OFF OFF

ON

OFF

ON

ON

OFF

43

ON

ON

OFF

ON

OFF

ON

OFF OFF

105

ON

OFF OFF

ON

OFF

ON

ON

OFF

44 OFF OFF

ON

ON

OFF

ON

OFF OFF

106 OFF

ON

OFF

ON

OFF

ON

ON

OFF

45

ON

OFF

ON

ON

OFF

ON

OFF OFF

107

ON

ON

OFF

ON

OFF

ON

ON

OFF

46 OFF

ON

ON

ON

OFF

ON

OFF OFF

108 OFF OFF

ON

ON

OFF

ON

ON

OFF

47

ON

ON

ON

ON

OFF

ON

OFF OFF

109

ON

OFF

ON

ON

OFF

ON

ON

OFF

48 OFF OFF OFF OFF

ON

ON

OFF OFF

110 OFF

ON

ON

ON

OFF

ON

ON

OFF

49

ON

OFF OFF OFF

ON

ON

OFF OFF

111

ON

ON

ON

ON

OFF

ON

ON

OFF

50 OFF

ON

OFF OFF

ON

ON

OFF OFF

112 OFF OFF OFF OFF

ON

ON

ON

OFF

51

ON

ON

OFF OFF

ON

ON

OFF OFF

113

ON

OFF OFF OFF

ON

ON

ON

OFF

52 OFF OFF

ON

OFF

ON

ON

OFF OFF

114 OFF

ON

OFF OFF

ON

ON

ON

OFF

53

ON

OFF

ON

OFF

ON

ON

OFF OFF

115

ON

ON

OFF OFF

ON

ON

ON

OFF

54 OFF

ON

ON

OFF

ON

ON

OFF OFF

116 OFF OFF

ON

OFF

ON

ON

ON

OFF

55

ON

ON

ON

OFF

ON

ON

OFF OFF

117

ON

OFF

ON

OFF

ON

ON

ON

OFF

56 OFF OFF OFF

ON

ON

ON

OFF OFF

118 OFF

ON

ON

OFF

ON

ON

ON

OFF

57

ON

OFF OFF

ON

ON

ON

OFF OFF

119

ON

ON

ON

OFF

ON

ON

ON

OFF

58 OFF

ON

OFF

ON

ON

ON

OFF OFF

120 OFF OFF OFF

ON

ON

ON

ON

OFF

59

ON

ON

OFF

ON

ON

ON

OFF OFF

121

ON

OFF OFF

ON

ON

ON

ON

OFF

60 OFF OFF

ON

ON

ON

ON

OFF OFF

122 OFF

ON

OFF

ON

ON

ON

ON

OFF

61

ON

OFF

ON

ON

ON

ON

OFF OFF

123

ON

ON

OFF

ON

ON

ON

ON

OFF

62 OFF

ON

ON

ON

ON

ON

OFF OFF

NOTE: MAX 123 UNITS PER DASH

Summary of Contents for CLEANPAK CPFFU-DC-EB

Page 1: ...CLEANPAKTM FAN FILTER UNIT MODEL CPFFU DC EB Installation Operation Manual...

Page 2: ...TERNAL ELECTRICAL COMPONENTS OPERATION OPTIONAL SMALL SYSTEM CONSOLE ACC 1 TO 125 UNITS Overview Monitor and ADJUST Mode Access Level A4 Up to 125 Units Control Easy to Set Up Easy to Use BUILT IN MOD...

Page 3: ...t Contact factory for information and service Do not obstruct air intake or stand on the pre lter rack or fan intake SERVICE Replace parts only with factory approved parts of like duty WARRANTY Manufa...

Page 4: ...asket seal pre applied to the grid members Place FFU atop lter frame Prior to installing the nal lter check that the clip is at a height just below the bottom of the nal lter when fully seated With th...

Page 5: ...lectric circuit to the install area B Follow the original lter manufacturer s handling instructions at all times Do not rack or twist the lter frame or put pressure even hand pressure on the lter medi...

Page 6: ...d it is required that special plates be installed in the corners and the nuts torqued as shown in Figure 3 Slip the corner triangular plate over the set screws Place the split lock washer under the he...

Page 7: ...pressure switch status feedback for differential pressure switch feedback connected to each unit Monitor and ADJUST Mode Access Level A4 Setback setting to hi low Access Level A3 Set speed of each un...

Page 8: ...orking RTU protocol RS485 9600 8 n 1 Flexible analog control options 0 5V source potentiometer Sensor with 0 5V output Internal closed loop control Open frame PCB with standoffs 0 50 C operating tempe...

Page 9: ...28 OFF OFF ON ON ON OFF OFF OFF 90 OFF ON OFF ON ON OFF ON OFF 29 ON OFF ON ON ON OFF OFF OFF 91 ON ON OFF ON ON OFF ON OFF 30 OFF ON ON ON ON OFF OFF OFF 92 OFF OFF ON ON ON OFF ON OFF 31 ON ON ON ON...

Page 10: ...s 251 ACM1007 emergency stop switch at address 252 ACM1009 error relay output at address 253 Main Functions Controller module status monitoring Standby set back hi lo function Monitoring of fault cont...

Page 11: ...y StatusDisplay SetPointDisplay User Mode Options Mode ENTERING THE OPTION MODE SELECTINGOPTIONS Standby setback Enable Access Level Enable Standby setback low Percentage Fault Monitoring Global Set P...

Page 12: ...ork When power to the ACC1 is turned on the console will automatically scan and identify all modules connected to the network Console VARIPHASE FAN CONTROL MODBUS INPUT 115V 50 60HZ 8A OUTPUT 115V 50...

Page 13: ...CM1009 modules If no controller modules are detected the console beeps and repeats the scan sequence until at least one module is found When nished the console will display for 1 second Top display Th...

Page 14: ...s activated by Any movement of the select or adjust knobs during monitor mode or Exit from the options mode In user mode the user can 1 select a control module with the select knob 2 adjust the set po...

Page 15: ...n setting Access Level Enable Rotate and press the adjust knob to enter the rst two number code Rotate and press the adjust knob to enter the second two number code Standby setback low Percentage When...

Page 16: ...o accelerate to full speed in about 50 seconds A value of 00 disables the soft start feature Fault Delay Control Rotate and press the adjust knob to set the time delay for fault detection The set valu...

Page 17: ...17 AirCare ACC1 Console Technical Manual ACC1 DIMENSIONS SELECT ADJUST 3 50 7 00 Console www aircareautomation com...

Page 18: ...oring fan status Register 1 is used for stopping 0 and starting 1 the unit while power is on Register 14 is used to determine default run status stop 0 or start 1 upon power up To change the speed of...

Page 19: ...en loop Mode 4 Analog speed control closed loop using analog feedback Mode 5 Analog speed control closed loop using tach feedback Status LED Net LED ELECTRICALWIRING AND SPECIFICATIONS Control Input C...

Page 20: ...BM BLDC motor Network or Analog Control Simple connections 4 Pin MTA for motor control signals RJ45 for networking 7 Pin terminal for analog inputs LED diagnostics Board Status Network Traf c Industry...

Page 21: ...nted PRELIMINARY All Closed Loop control modes use a fully programmable PID loop to allow response and stability adjustments Address DIP Switches Each ACM1015 device in a network must be set to a uniq...

Page 22: ...actual motor speed is dependent on the motor and the motor s operating pro le It is approximately linear in most applications ACM1015 will measure the actual speed of the motor using the tach signal b...

Page 23: ...variation in motor load Electronically commutated motors do this internally but Mode 2 may be employed to cancel any non linearities in the PWM control signal The stability of the control loop may be...

Page 24: ...00 Register 12 Current Motor Speed Instruction R Power signal applied to the motor by the ACM1015 Identical to Register 1 R W Read Write R Read Only MODE 4 ANALOG SPEED CONTROL CLOSED LOOP USING ANALO...

Page 25: ...evel from 0 to 1000 Read Register 12 Actual motor speed value output of PID controller Read Register 13 Motor Max Speed This is used to scale the set point Write Register 20 Sets the time between PID...

Page 26: ...rminal Block Plug 1757064 or order directly from AirCare p n ACS2203 Motor Control Connections Control Port J1 The red wire from the motor can be terminated to Pin 1 but serves no function and makes n...

Page 27: ...ce This can be low voltage AC directly from a small transformer or DC from a DC power supply In either case the supply should be oating not connected to ground as applied to the ACM1015 ACM1015 power...

Page 28: ...28 AirCare ACM1015 Advanced Technical Manual COMMUNICATIONS SPECIFICATION Register Descriptions Table 4...

Page 29: ...With EBM EC motors this value can be either 1 2 or 3 MODE SELECTION AND WATCHDOG ENABLE REGISTER 23 Communication Watchdog ACM1015 s communication watchdog feature acts as a safe guard against system...

Page 30: ...ed loop using analog feedback Network speed control closed loop using tach feedback Analog Control Open Loop nalog speed control closed loop using analog feedback Analog speed control closed loop usin...

Page 31: ...31 AirCare ACM1015 Advanced Technical Manual MECHANICAL DIMENSIONS 3 90 3 50 2 15 1 75...

Page 32: ...l appearance of Nortek Air Solutions products at the time of publication and Nortek Air Solutions reserves the right to make changes in design and construction at any time without notice The manufactu...

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