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3

hEat pump inStallation

general information

Split system heat pumps are designed only for outdoor 

rooftop or ground level installations. This unit has been 

tested for capacity and efficiency in accordance with 

AHRI Standards and will provide many years of safe 

and dependable comfort, providing it is properly installed 

and maintained. Abuse, improper use, and/or improper 

maintenance can shorten the life of the appliance and 

create unsafe hazards.
To achieve optimum performance and minimize equipment 

failure, it is recommended that periodic maintenance be 

performed on this unit. The ability to properly perform 

maintenance on this equipment requires certain 

mechanical skills and tools.
Refer to the Quick Reference Data sheet for additional 

electrical, charging and unit information.

Before You Install the Heat Pump

  The cooling load of the area to be conditioned needs to be 

calculated and a system of the proper capacity selected. 

It is recommended that the area to be conditioned be 

completely insulated and vapor sealed.

  Check the electrical supply and verify the power supply 

is adequate for unit operation. The system must be wired 

and provided with circuit protection in accordance with 

local building codes. If there is any question concerning 

the power supply, contact the local power company.

  The indoor section (air handler, furnace, etc) should be 

installed before routing the refrigerant tubing. Refer to 

the indoor unit's installation instructions for installation 

details.

  All units are securely packed at the time of shipment and 

upon arrival should be carefully inspected for damage 

prior to installing the equipment at the job site. Verify 

coil fins are straight. If necessary, comb fins to remove 

flattened or bent fins. Claims for damage (apparent or 

concealed) should be filed immediately with the carrier.

  Please consult your dealer for maintenance information 

and availability of maintenance contracts. Please read 
all instructions before installing the unit.

locating the heat pump

•  Survey the job site to determine the best location for 

mounting the outdoor unit.

•  Overhead  obstructions,  poorly  ventilated  areas,  and 

areas subject to accumulation of debris should be 
avoided. See 

Figure 1

.

•  Sufficient clearance for unobstructed airflow through the 

outdoor coil must be maintained in order to achieve rated 
performance. See 

Figure 1

 for minimum clearances to 

obstructions.

•  Consideration should be given to availability of electric 

power, service access, noise, and shade.

packaging Removal

To prevent damage to the tubing onnections, carefully 

remove the carton and user’s manual from the equipment. 
Discard the shipping carton.

ground level

Ground level installations should be located according to 

local building codes or ordinances and these requirements:

•  Clearances must be in accordance with those shown 

in 

Figure 1

.

•  A  suitable  mounting  pad  must  be  provided  and  be 

separate from the building foundation. The pad needs 

to be level and strong enough to support the unit’s 

weight. The slab height needs to be a minimum of 2” 

(5 cm) above grade and with adequate drainage. See 

Figure 1

.

Rooftop

•  The method of mounting should be designed so that it 

does not overload roof structures or transmit noise to 

the interior of the structure. The roof must be structurally 

capable of handling the weight of the unit.

•  Full  perimeter  support  is  required  under  the  unit. 

Support must be made of weather resistant materials 

and installed prior to unit installation.

•  The support must be built to raise the unit 6" above the 

roof.

figure 1. clearance Requirements

6"

24" for 

Service Access

12" See

Note

12"

See Note

DO NOT

OBSTRUCT

TOP OF UNIT

NOTE:

 Units require full perimeter clearances. Installer must maintain

18” between two units or 12” between single unit and structure.

Building or Structure

2”

48”

Summary of Contents for 024KA

Page 1: ... KEEP IN A SAFE PLACE FOR FUTURE REFERENCE Installation Instructions Heat Pump MAINTENANCE 7 Refrigerant Charging 7 Charging the Unit in AC Mode 7 Application Notes Charging Charts 8 Figure 3 Charging Chart for 2 Ton Models 8 Figure 4 Charging Chart for 2 5 Ton Models 9 Figure 5 Charging Chart for 3 Ton Models 9 Figure 6 Charging Chart for 3 5 Ton Models 10 Figure 7 Charging Chart for 4 Ton Models...

Page 2: ...us conditions which may result in personal injury or property damage Installationofequipmentmayrequirebrazingoperations Installer must comply with safety codes and wear appropriate safety equipment safety glasses work gloves fire extinguisher etc when performing brazing operations Follow all precautions in the literature on tags and on labels provided with the equipment Read and thoroughly underst...

Page 3: ...mmediately with the carrier Pleaseconsultyourdealerformaintenanceinformation and availability of maintenance contracts Please read all instructions before installing the unit Locating the Heat Pump Survey the job site to determine the best location for mounting the outdoor unit Overhead obstructions poorly ventilated areas and areas subject to accumulation of debris should be avoided See Figure 1 ...

Page 4: ...ighten 4 Using two wrenches tighten the coupling halves until seated or a definite resistance is felt 5 Using a marker mark a line from the coupling union nut to the bulkhead then tighten an additional 1 6 turn See Table 1 for torque values Repeat for all couplings ELECTRICAL WIRING WARNING To avoid risk of electrical shock personal injury or death disconnect all electrical power to the unit befor...

Page 5: ...rked 208V Optional equipment requiring connection to the power or control circuits must be wired in strict accordance of the NEC ANSI NFPA 70 applicable local codes and the instructions provided with the equipment Grounding WARNING The unit cabinet must have an uninterrupted or unbrokenelectricalgroundtominimizepersonal injury if an electrical fault should occur Do not use gas piping as an electri...

Page 6: ...fy that the line voltage power leads are securely connected and the unit is properly grounded Verify that the low voltage wires are securely connected to the correct leads on the low voltage terminal strip Verify that the power supply branch circuit overcurrent protection is sized properly Verify that the thermostat is wired correctly Start Up Procedures WARNING This unit is equipped with a crankc...

Page 7: ...not recommended and deviations from rated airflows or non listed combinations may require modification to the expansion device and refrigerant charging procedures for proper and efficient system operation For correct system charging refer to Figure 3 page 8 Figure 4 page 9 Figure 5 page 9 Figure 6 page 10 and Figure 7 page 10 The refrigerant charge can be checked and adjusted throughtheserviceport...

Page 8: ...b cooling can vary over the range of operation Reference the charts to determine the ideal amount of sub cooling for a given liquid pressure Units charged to other values will not perform at the rated unit efficiency EER or rated Coefficient of Performance COP in heating mode Toinspectasystemsoperationusingqualityinstruments match the measured liquid temperature to the units chart The measured liq...

Page 9: ...f below curve T4QE 024KA CHARGING CHART COOLING Figure 4 Charging Chart for 2 5 Ton Models TXV Matches 90 95 100 105 110 115 120 125 130 Liquid Temperature F Liquid Pressure psig 75 80 85 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 135 Remove refrigerant if above curve Add refrigerant if below curve T4QE 036KA CHARGING CHART COOLING Figure 5 Charging Chart f...

Page 10: ...if below curve T4QE 042KA CHARGING CHART COOLING Figure 6 Charging Chart for 3 5 Ton Models TXV Matches 90 95 100 105 110 115 120 125 130 Liquid Temperature F Liquid Pressure psig 75 80 85 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 135 Remove refrigerant if above curve Add refrigerant if below curve T4QE 048KA CHARGING CHART COOLING Figure 7 Charging Chart ...

Page 11: ...tureisabove50 F thenamoreaccuratewayto inspect the system for proper charge is with the cooling modechargingcharts Switchtheunitintocoolingmode and allow it to operate and stabilize for a few minutes then inspect the unit operation with the cooling mode charts and procedures Before changing the unit charge always inspect the following items first 1 Inspecttheliquidlinetemperatureontheinletandoutle...

Page 12: ...288 141 112 301 312 153 128 325 336 164 36 216 227 108 51 235 245 115 66 253 263 123 81 271 282 130 96 284 295 139 113 308 319 148 129 332 343 158 37 223 234 106 52 240 251 113 67 258 268 121 82 275 285 128 97 291 302 136 114 315 326 144 130 339 350 152 38 230 241 104 53 246 257 111 68 262 273 119 83 278 289 126 98 298 309 133 115 322 333 139 131 346 357 146 39 237 248 102 54 252 263 109 69 267 27...

Page 13: ...3 311 120 98 340 347 125 114 372 379 129 129 405 412 134 Table 9 Verification Table for 3 5 Ton Models Table 10 Verification Table for 4 Ton Models OUTDOOR TEMPERATURE DEG F 0 10 20 30 40 50 60 Suc Press Liquid Press Disch Press Disch Temp Suc Press Liquid Press Disch Press Disch Temp Suc Press Liquid Press Disch Press Disch Temp Suc Press Liquid Press Disch Press Disch Temp Suc Press Liquid Press...

Page 14: ... Not suitable on systems that exceed 150 volts to ground 4 For replacement wires use conductors suitable for 105 C 5 For ampacities and overcurrent protection see unit rating plate 6 Connect to 24 vac 40va class 2 circuit See furnace air handler installation instructions for control circuit and optional relay transformer kits 1 Couper le courant avant de faire letretien 2 Employez uniquement des c...

Page 15: ...15 ...

Page 16: ...lle Cabinet Panels Filter Driers Expansion Valves REFRIGERATION SYSTEM Was unit given 24 hr warm up period for crankcase heaters YES NO Stage 1 Liquid Pressure high side Stage 1 Suction Pressure low side INSTALLATION ADDRESS CITY STATE UNIT MODEL UNIT SERIAL UnitInstalledMinimumclearancesper Figure 1 page 3 YES NO INSTALLER NAME CITY________________________ STATE_________________ Has the owner s i...

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