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7

hEat pump maintEnancE

 WaRning:

to prevent electrical shock, personal injury, or 

death, disconnect all electrical power to the unit 

before performing any maintenance or service. 

the unit may have more than one electrical 

supply.

Proper maintenance is important to achieve optimum 

performance from the heat pump. The ability to properly 

perform maintenance on this equipment requires certain 

mechanical skills and tools. If you do not possess these 

skills, contact your dealer for maintenance. Consult your 

local dealer about the availability of maintenance contracts. 

Routine maintenance should include the following:

•  Inspect and clean or replace air filters at the beginning 

of each heating and cooling season, or more frequently 

if needed.

•  Inspect the outdoor coil at the beginning of each cooling 

season. Remove any debris. Clean the outdoor coil and 

louvers as necessary using a mild detergent and water. 

Rinse thoroughly with water.

•  Inspect the electrical connections for tightness at the 

beginning of each heating and cooling season. Service 

as necessary.

 caution:

the unit should never be operated without a 

filter in the return air system. Replace disposable 

filters with the same type and size.

•  Do not add additional oil to motors unequipped with oil 

tubes. The compressor is hermetically sealed at the 

factory and does not require lubrication.

REfRigERant chaRging

 WaRning:

this split system heat pump is shipped charged 

with R410a refrigerant and ready for installation. 

if repairs make it necessary for evacuation and 

charging, it should only be attempted by qualified 

trained personnel thoroughly familiar with this 

equipment. under no circumstances should 

the owner attempt to install and/or service this 

equipment. failure to comply with this warning 

could result in property damage, personal injury, 

or death.

•  To achieve rated capacity and efficiency, the compressor 

must be exposed to refrigerant for at least 24 hours prior 

to running and then the compressor must be run for a 

minimum of 12 hours.

•  Cooling mode charging charts and tables are applicable 

only to matched assemblies of this equipment and listed 

airflows for the indoor coil. Refer to the Quick Reference 

Data sheet for additional charging information. 

Outdoor units with non-AHRI listed indoor coils are not 

recommended and deviations from rated airflows or 

non-listed combinations may require modification to the 

expansion device and refrigerant charging procedures 

for proper and efficient system operation. For correct 
system charging, refer to 

Figure 3 (page 8)

Figure 

4 (page 9)

Figure 5 (page 9)

Figure 6 (page 

10)

, and 

Figure 7 (page 10)

.

•  The refrigerant charge can be checked and adjusted 

through the service ports provided external to the outdoor 

unit. Use only gage line sets which have a “Schrader” 

depression device present to actuate the valve. A 

common suction port for heating mode charging is 

included and located on the compressor access panel 

above the outdoor unit service valves.

•  Heat Mode Verification Tables are provided for quick 

reference when the unit is in heating mode and for the 

inspection of the liquid line pressures and temperatures. 
See 

Table 6 (page 12)

Table 7 (page 12)

Table 8 

(page  12)

Table 9 (page 13)

, and 

Table 10 (page 

13)

.

•  A high-pressure switch is factory-installed and located in 

the compressor discharge line internal to the outdoor unit. 

The switch is designed to de-energize the system when 

very high pressures occur during abnormal conditions. 

Under normal conditions, the switch is closed. If the 

discharge pressure rises above 575 psig, then the switch 

will open and de-energize the outdoor unit. The switch 

will close again once the liquid pressure decreases 

to 460 psig. Please note that the switch interrupts the 

thermostat inputs to the unit. When the switch opens 

and then closes, there will be a 5 minute short cycling 

delay before the outdoor unit will energize.

charging the unit in ac mode

(With Outdoor Temperatures Above 55° F for Optimized 
Sub-Cooling of 10° F to 12° F)

1. With the system operating at steady-state, measure the 

liquid refrigerant pressure (in psig) at the outdoor unit 
service valve.

2. Measure the liquid refrigerant temperature (in 

Fahrenheit) at the service valve.

3. Determine the appropriate liquid refrigerant pressure 

from 

Figure 3

Figure 4

Figure 5

Figure 6

, and 

Figure 

7

.

•  If the pressure measured in Step 1 is greater than 

the liquid refrigerant pressure determined in Step 3, 
then there is too much charge in the system. Remove 
refrigerant and repeat Steps 1 through 3 until the 
system is correctly charged.

•  If the pressure measured in Step 1 is less than the 

liquid refrigerant pressure determined in Step 3, there 
is too little charge in the system. Add refrigerant and 
repeat Steps 1 through 3 until the system is correctly 
charged.

Summary of Contents for 024KA

Page 1: ... KEEP IN A SAFE PLACE FOR FUTURE REFERENCE Installation Instructions Heat Pump MAINTENANCE 7 Refrigerant Charging 7 Charging the Unit in AC Mode 7 Application Notes Charging Charts 8 Figure 3 Charging Chart for 2 Ton Models 8 Figure 4 Charging Chart for 2 5 Ton Models 9 Figure 5 Charging Chart for 3 Ton Models 9 Figure 6 Charging Chart for 3 5 Ton Models 10 Figure 7 Charging Chart for 4 Ton Models...

Page 2: ...us conditions which may result in personal injury or property damage Installationofequipmentmayrequirebrazingoperations Installer must comply with safety codes and wear appropriate safety equipment safety glasses work gloves fire extinguisher etc when performing brazing operations Follow all precautions in the literature on tags and on labels provided with the equipment Read and thoroughly underst...

Page 3: ...mmediately with the carrier Pleaseconsultyourdealerformaintenanceinformation and availability of maintenance contracts Please read all instructions before installing the unit Locating the Heat Pump Survey the job site to determine the best location for mounting the outdoor unit Overhead obstructions poorly ventilated areas and areas subject to accumulation of debris should be avoided See Figure 1 ...

Page 4: ...ighten 4 Using two wrenches tighten the coupling halves until seated or a definite resistance is felt 5 Using a marker mark a line from the coupling union nut to the bulkhead then tighten an additional 1 6 turn See Table 1 for torque values Repeat for all couplings ELECTRICAL WIRING WARNING To avoid risk of electrical shock personal injury or death disconnect all electrical power to the unit befor...

Page 5: ...rked 208V Optional equipment requiring connection to the power or control circuits must be wired in strict accordance of the NEC ANSI NFPA 70 applicable local codes and the instructions provided with the equipment Grounding WARNING The unit cabinet must have an uninterrupted or unbrokenelectricalgroundtominimizepersonal injury if an electrical fault should occur Do not use gas piping as an electri...

Page 6: ...fy that the line voltage power leads are securely connected and the unit is properly grounded Verify that the low voltage wires are securely connected to the correct leads on the low voltage terminal strip Verify that the power supply branch circuit overcurrent protection is sized properly Verify that the thermostat is wired correctly Start Up Procedures WARNING This unit is equipped with a crankc...

Page 7: ...not recommended and deviations from rated airflows or non listed combinations may require modification to the expansion device and refrigerant charging procedures for proper and efficient system operation For correct system charging refer to Figure 3 page 8 Figure 4 page 9 Figure 5 page 9 Figure 6 page 10 and Figure 7 page 10 The refrigerant charge can be checked and adjusted throughtheserviceport...

Page 8: ...b cooling can vary over the range of operation Reference the charts to determine the ideal amount of sub cooling for a given liquid pressure Units charged to other values will not perform at the rated unit efficiency EER or rated Coefficient of Performance COP in heating mode Toinspectasystemsoperationusingqualityinstruments match the measured liquid temperature to the units chart The measured liq...

Page 9: ...f below curve T4QE 024KA CHARGING CHART COOLING Figure 4 Charging Chart for 2 5 Ton Models TXV Matches 90 95 100 105 110 115 120 125 130 Liquid Temperature F Liquid Pressure psig 75 80 85 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 135 Remove refrigerant if above curve Add refrigerant if below curve T4QE 036KA CHARGING CHART COOLING Figure 5 Charging Chart f...

Page 10: ...if below curve T4QE 042KA CHARGING CHART COOLING Figure 6 Charging Chart for 3 5 Ton Models TXV Matches 90 95 100 105 110 115 120 125 130 Liquid Temperature F Liquid Pressure psig 75 80 85 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 135 Remove refrigerant if above curve Add refrigerant if below curve T4QE 048KA CHARGING CHART COOLING Figure 7 Charging Chart ...

Page 11: ...tureisabove50 F thenamoreaccuratewayto inspect the system for proper charge is with the cooling modechargingcharts Switchtheunitintocoolingmode and allow it to operate and stabilize for a few minutes then inspect the unit operation with the cooling mode charts and procedures Before changing the unit charge always inspect the following items first 1 Inspecttheliquidlinetemperatureontheinletandoutle...

Page 12: ...288 141 112 301 312 153 128 325 336 164 36 216 227 108 51 235 245 115 66 253 263 123 81 271 282 130 96 284 295 139 113 308 319 148 129 332 343 158 37 223 234 106 52 240 251 113 67 258 268 121 82 275 285 128 97 291 302 136 114 315 326 144 130 339 350 152 38 230 241 104 53 246 257 111 68 262 273 119 83 278 289 126 98 298 309 133 115 322 333 139 131 346 357 146 39 237 248 102 54 252 263 109 69 267 27...

Page 13: ...3 311 120 98 340 347 125 114 372 379 129 129 405 412 134 Table 9 Verification Table for 3 5 Ton Models Table 10 Verification Table for 4 Ton Models OUTDOOR TEMPERATURE DEG F 0 10 20 30 40 50 60 Suc Press Liquid Press Disch Press Disch Temp Suc Press Liquid Press Disch Press Disch Temp Suc Press Liquid Press Disch Press Disch Temp Suc Press Liquid Press Disch Press Disch Temp Suc Press Liquid Press...

Page 14: ... Not suitable on systems that exceed 150 volts to ground 4 For replacement wires use conductors suitable for 105 C 5 For ampacities and overcurrent protection see unit rating plate 6 Connect to 24 vac 40va class 2 circuit See furnace air handler installation instructions for control circuit and optional relay transformer kits 1 Couper le courant avant de faire letretien 2 Employez uniquement des c...

Page 15: ...15 ...

Page 16: ...lle Cabinet Panels Filter Driers Expansion Valves REFRIGERATION SYSTEM Was unit given 24 hr warm up period for crankcase heaters YES NO Stage 1 Liquid Pressure high side Stage 1 Suction Pressure low side INSTALLATION ADDRESS CITY STATE UNIT MODEL UNIT SERIAL UnitInstalledMinimumclearancesper Figure 1 page 3 YES NO INSTALLER NAME CITY________________________ STATE_________________ Has the owner s i...

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