Nortec T-448AC Operator And Maintenance Manual Download Page 37 | Manualshive

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Spare Parts

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Summary of Contents for T-448AC

Page 1: ...r final Les informations et données sont assujetties à des changements sans préavis De plus les photos présentées sont à titre indicatif seulement et pourraient inclure des options non applicables PIÈCES Il est recommandé de valider les numéros de pièces avec Motrec International Inc avant de commander en fournissant le numéro de série du véhicule pour lequel la pièce est requise Dans certains cas...

Page 2: ...T 448AC OPERATOR AND MAINTENANCE MANUAL SPARE PARTS LISTS INCLUDED SERIAL NUMBER 1135410 UP Printed in Canada ...

Page 3: ...ealer only The vehicle will be returned at the owner s expense The Warranty Claim Forms must be completed and returned with the defective part s to MOTREC within 30 days after repair was done No compensation will be allowed for damages caused by vehicle downtime It is the responsibility of the owner of the vehicle to make sure that the driver is properly trained and instructed in the safety featur...

Page 4: ...HECKLIST 11 OIL GRADE CHART 12 ACCELERATOR 13 HYDRAULIC PARKING BRAKES 16 FRONT AXLE AND STEERING 17 BATTERY MAINTENANCE 18 ELECTRICAL TROUBLESHOOTING 20 SPARE PARTS 34 BODY 35 DIFFERENTIAL 22 3 1 36 DIFFERENTIAL 27 7 1 38 BRAKE CONTROLS 40 FRONT AXLE SUSPENSION STEERING DISC BRAKES 41 REAR SUSPENSION AND BRAKE 43 ELECTRICAL DIAGRAM MAIN CIRCUIT 44 DIAGRAMME ÉLECTRIQUE CIRCUIT PRINCIPAL 44 MOTREC ...

Page 5: ...Instructions 4 INSTRUCTIONS ...

Page 6: ...ting conditions such as loose terrain or ramps reduce vehicle capacity Avoid loose unbalanced or top heavy loads to keep a good stability and prevent overturn Do not load cargo that can fall off the vehicle Do not carry cargo that is longer wider or higher than this vehicle Always depress slowly the accelerator for smooth acceleration Avoid stunt driving or horseplay Avoid sharp turns always slow ...

Page 7: ...ft as batteries are being discharged When the green light is at the last position on the left the batteries must be recharged A flashing light warns the operator that further discharge will damage batteries See HOBBS indicator instructions EMERGENCY SAFETY DEVICE The emergency push button or battery disconnect handle when present should only be used in case of emergency Use the key switch for norm...

Page 8: ...Maintenance 7 MAINTENANCE ...

Page 9: ...tools to avoid sparks that can cause battery explosion and acid splashing Use two counteracting tools double wrench technique when disconnecting or tightening terminals on the battery and the speed controller to avoid cracking the terminal or battery post welds Before cleaning or replacing a battery charger speed controller contactor relay diode or any other component in the power circuit always d...

Page 10: ...power circuit to filter inductive loads in the event of a sudden power interrupt Some speed controllers require a diode to filter inductive loads on the KSI input Removing the diodes will cause the speed control failure Before resuming maintenance operations inspect safety warnings stickers and replace any if damage is found and part of the text can t be read Check decals and labels see DECAL AND ...

Page 11: ...on 3109800006 DECALS AND LABELS CAUTION The images included in this section depict the decals markings installed on the vehicle It is of the utmost importance that theses decals markings remain unaltered and readable Else the sticker or the part baring the marking has to be replaced Respectively key switch markings forward reverse selector markings and light switch marking 266211 2819321003 126900...

Page 12: ...ith ground X TIRE PRESSURE pressure rating on tire X CHECK FILL BATTERIES add distilled water to cover plates Fill to recommended level after batteries have been fully charged X WARNING DECALS MARKINGS X MASTER CYLINDER FLUID DOT 3 X BRAKE PEDAL TRAVEL 2 50 mm maximum travel X STEERING FOR PLAY X PARKING BRAKE LEVER requires 30 40 lbs 14 18 kg force to apply X CLEAN TIGHTEN WIRE TERMINALS X WASH B...

Page 13: ...Maintenance 12 OIL GRADE CHART Vehicle system Oil grade Differential SAE 80W90 GL3 OR GL5 Brakes DOT 3 concurring with DMVSS116 standard Bearings tie rods pivots Grease NLGI 2 GC LB ...

Page 14: ...e the on off solenoid when the accelerator is released turn the adjusting screw shown on figure below to adjust the micro switch height POT Remove the terminals 2 and 3 on PMC to measure resistance signal When the micro switch is activated the signal must be less than 50 ohms When the front portion of the pedal is fully depressed the signal must be more than 4600 ohms To modify the resistance turn...

Page 15: ...Maintenance 14 ...

Page 16: ...Maintenance 15 ...

Page 17: ...er until a force of 30 40 Lbs or 14 18 kg is required on the handle to set the parking brake Tighten the locking screw BRAKE PEDAL If the brake pedal becomes soft or spongy air may have entered the hydraulic system and the brake system has to be bled 1 fill the master cylinder with brake fluid DOT 3 2 bleed front calipers one at a time by having someone applying a steady pressure on the brake peda...

Page 18: ... from either side Align the front wheel straight Install the pitman arm TOE IN ADJUSTEMENT With the wheels in straight forward direction measure the inside left to right distance between the front tires at the front and rear of the tires Turn the rear tie rod until the distances are equal and tighten the two lock nuts on the tie rod REMOVING GREASING OF FRONT HUBS required once a year Remove dust ...

Page 19: ... in the controller with a 10 ohms 25 W resistor for a few seconds across B and B identify battery polarity and disconnect battery leads After cleaning the power must not be reapplied until terminal areas are thoroughly dry BATTERY LEADS AND CONNECTORS Check for loose connections damaged cables acid spill loose terminal posts quarterly BATTERY POST CORROSION If corrosion is present on battery posts...

Page 20: ... charger connected for more than 20 hours FREQUENCY OF CHARGE When a battery is discharged to its 20 state of charge it is best to charge immediately Batteries require a low current equalization charge min 4 hours at least every week to equalize battery cells improve battery performance and life in number of cycles Never leave a charger connected for more than 20 hours STORAGE Keep the battery fro...

Page 21: ... give the error codes to help troubleshooting The PMC also comes with a status LED which gives a flashing code to help troubleshooting BATTERY VOLTAGE Make sure batteries are securely connected Measure voltage between and terminals We will call this value B or full battery voltage ACCESSORIES NOT WORKING Check the fuses on the batteries and the DC DC converter Check voltage across and terminals on...

Page 22: ...s a HPD safety feature that prevents the vehicle from moving if the accelerator pedal is depressed before the key switch is ON and seat switch is activated PMC also has a SRO safety feature that prevents the vehicle from moving if the F R switch is activated before turning on the key switch and activating the seat switch The vehicle stops on a steep and long ramp or while towing a heavy load the P...

Page 23: ...tween potentiometer wires and vehicle frame resistance should read at least 1 megohm Check main contactor or solenoid Check voltage on coil positive terminal if not B check circuit breaker or replace the solenoid Turn to on the key switch and activate the seat switch Check voltage across the coil terminals if not 24V check wiring and interlock switches Check resistance across power terminals if no...

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Page 30: ...Maintenance 29 ...

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Page 34: ...Maintenance 33 ...

Page 35: ...Spare Parts 34 SPARE PARTS ...

Page 36: ...32448001 REAR PLYWOOD 4 2339448032 CONTROLS COVER 5 2223360012 500 X 8 SOLID SOFT RUBBER WHEEL LUG 6 HOLES 2223360013 500 X 8 SOLID SOFT RUBBER WHEEL RIB 5 HOLES 6 2314448001 FRONT BUMPER 7 3005005 SEAT BELT OPTIONAL 2399300005 CENTRAL BRACKET FOR SEAT BELT OPTIONAL HANDLE 2399300008 SIDE BRACKET FOR SEAT BELT OPTIONAL ...

Page 37: ...Spare Parts 36 DIFFERENTIAL 22 3 1 ...

Page 38: ...Spare Parts 37 ...

Page 39: ...Spare Parts 38 DIFFERENTIAL 27 7 1 ...

Page 40: ...Spare Parts 39 ...

Page 41: ...1 2 2910000015 YOKE 1 14 2190000003 SPRING EXTENTION 1 3 LOCK WASHER 1 4 1 4 2930000012 LUBRICATION FITTING 1 5 2131100002 RUBBER PAD 1 6 2131360002 LEVER 1 7 2133280001 PUSH ROD MASTER CYLINDER 1 8 NUT 3 8 16UNF 1 9 2132320001 PIVOT 2 10 BOOT INCLUDED WITH 2125000001 1 11 2125000001 MASTER CYLINDER 1 12 CLEVIS PIN 3 8 X 1 3 32 ...

Page 42: ...Spare Parts 41 FRONT AXLE SUSPENSION STEERING DISC BRAKES ...

Page 43: ...6000001 U BOLT 17 2139000001 CALIPER PROTECTOR 57 2930000012 GREASE FITTING 18 2139000002 WASHER 58 BOLT 3 8 NC X 1 1 2 19 2139000003 BOLT 59 BOLT 5 16 NC X 1 1 4 20 2180240001 SHOCK ABSORBER 60 BOLT 5 16 NC X 1 21 2182320001 SHACKLE LINK 61 BOLT 5 8 NC X 4 22 2184448001 PLATE 62 BOLT 7 16 NC X 2 23 2192280001 LEAF SPRINGS 63 CARRIAGE BOLT 5 16 NC X 3 4 24 2200320007 TUBE 64 2910000041 HEAVY NUT 1...

Page 44: ...3 2192320001 5 LEAF SPRINGS 4 2399330001 CONNECTOR 3WAY HOLDER 5 2139000005 CONNECTOR 3WAY 6 362821 FLEX HOSE 7 2129000001 CLIPS 8 BOLT 1 4 NC X 1 9 FLAT WASHER 1 4 10 NYLON NUT 1 4 NC 11 2916280001 U BOLT 1 2 NF X 2 3 8 I D 12 2910000042 FLAT WASHER 12mm 13 2910000041 HEAVY NUT 1 2 NF 14 BOLT 5 8 NC X 4 15 NYLON NUT 5 8 NC ...

Page 45: ...Spare Parts 44 ELECTRICAL DIAGRAM MAIN CIRCUIT DIAGRAMME ÉLECTRIQUE CIRCUIT PRINCIPAL ...

Page 46: ...1 B7 WARNING BUZZER 3100000007 B8 RADIO JVC KD 40 WITH 2 AUX INPUT USB 3114000002 B9 SPEAKER OMAGE INT EXT BLACK 5 1 4 3114000005 E1 HEADLIGHT E2 TAIL BRAKE LIGHT E3 AMBER FRONT LIGHT E4 BACKUP LIGHT E5 TAIL BRAKE TURN LIGHT RIGHT 3111800001 E6 TAIL BRAKE TURN LIGHT LEFT 3111800002 E7 DOME LIGHT 3669006 E8 LOW BRAKE OIL LIGHT 3126000001 F1 FUSE 15A 246108K F2 CIRCUIT BREAKER 50A 3107000001 F3 CIRC...

Page 47: ...24002 M16 AC MOTOR 36 48VAC FAN COOLED 3112248005 P1 INDICATOR BDI HOUR METER P2 INDACATOR HOUR METER 72 80V 802RB7280 P3 LCD DISPLAY CURTIS 3108000006 DISPLAY CONNECTOR 3119000062 DISPLAY CONNECTOR PINS 3130000019 R1 HANDLE ACCELERATOR 3125012001 ACCELERATOR CONDUCTEUR DEBOUT 367004 MICROSWITCH 367005 POTENTIOMETER 367008 SPRING 2662001 ACCELERATOR CONDUCTEUR ASSIS 2142100001 MICROSWITCH 31091000...

Page 48: ...022 LOCK OUT MAINTENANCE SWITCH 3109000030 S20 EMERGENCY PUSH BUTTON 4869012 S21 EMERGENCY PUSH BUTTON W CASE 3109000008 S22 TOGGLE SWITCH 2P2T 3109000013 S23 PRESSURE SWITCH NC 4874001 S24 HIGH LOW SELECTOR 55017 S25 WIPERSWITCH ADJUST SPEED 3109300005 S26 HEATER SWITCH 3109300003 S27 GREEN SWITCH FORWARD 3109124005 S28 GREEN SWITCH FAST 3109124005 S29 GREEN SWITCH REVERSE 3109124005 S30 RED SWIT...

Page 49: ... CONNECTOR SBX 350 SBX 350G X24 RED CONNECTOR SBX 350 SBX 350R X25 YELLOW CONNECTOR SBX 350 SBX 350Y X26 CONNECTOR 6 POSITIONS MALE 4869038 X27 CONNECTOR 6 POSITIONS FEMALE 4869039 X28 MOUNT RECEPTACLE 125V 20A 3119480008 WEATHERPROOF BOX 3119480006 CONNECTOR BOX 3119480007 WEATHERPROOF COVER 3119480005 X29 PVC GROUNDING PLUG YELLOW 80003 X30 TRAILER CONNECTOR 7 POLE MALE 3119480009 X31 TRAILER CO...

Page 50: ...Y10 HEATER SOLENOID 246101 Y11 ELECTROMAGNTIC BRAKE Call Factory Y12 PUMP H D SOLENOID 486222 Y13 DOWN VALVE 4170266001 Y14 CONTACTOR 24V 2469010 Y15 PUMP CONTACTOR 24V 246112 Y16 STAB UNSTAB SOLENOID 4874015 Y17 DOWN VALVE SOLENOID 4874003 Y18 UP VALVE SOLENOID 4874002 Y19 LEVEL INTERLOCK SOLENOID 246230 Y20 LEVEL SENSOR 3129480001 Y21 INVERTER SOLENOID 486222 Y22 RELAY 48V DPDT 10A 3127248002 Y2...

Page 51: ...MAGE INT EXT BLACK 5 1 4 3114000005 B8 RADIO JVC KD 40 WITH 2 AUX INPUT USB 3114000002 E1 LUMIÈRE AVANT E2 LUMIÈRE ARRIÈRE E3 LUMIÈRE DE CLIGNOTANTS AMBRE E4 LUMIÈRE DE RECUL E5 LUMIÈRE ARRIÈRE AVEC CLIGNOTANT DROITE 3111800001 E6 LUMIÈRE ARRIÈRE AVEC CLIGNOTANT GAUCHE 3111800002 E7 PLAFONNIER 3669006 E8 LUMIÈRE DE NIVEAU D HUILE BAS 3126000001 F1 FUSIBLE 15A 246108K F2 RELAIS 50A 3107000001 F3 RE...

Page 52: ...7280 P3 ECRAN ACL CURTIS 3108000006 CONNECTEUR D ÉCRAN ACL 3119000062 TERMINAL DU CONNECTEUR D ÉCRAN ACL 3130000019 R1 ACCÉLÉRATEUR SUR POIGNÉE 3125012001 ACCÉLÉRATEUR CONDUCTEUR DEBOUT 367004 MICRO INTERRUPTEUR 367005 POTENTIOMÈTRE 367008 RESSORT 2662001 ACCÉLÉRATEUR CONDUCTEUR ASSIS 2142100001 MICRO INTERRUPTEUR 3109100001 POTENTIOMÈTRE 367003 ENGRENAGE DE PLASTIQUE 367015 RESSORT 2462008 ACCÉLÉ...

Page 53: ...869012 S21 BOUTON POUSSOIR D URGENCE AVEC BOÎTIER 3109000008 S22 INTERRUPTEUR À BASCULE 2P2T 4874004WP S23 INTERRUPTEUR DE PRESSION N F 4874001 S24 INTERRUPTEUR DE LUMIÈRE HAUTE OU BASSE 55017 S25 INTERRUPTEUR D ESSUIE GLACE VITESSE ADJUSTABLE 3109300005 S26 INTERRUPTEUR DE CHAUFFERETTE 3109300003 S27 INTERRUPTEUR VERT AVANT 3109124005 S28 INTERRUPTEUR VERT RAPIDE 3109124005 S29 INTERRUPTEUR VERT ...

Page 54: ...LE 125V 20A 3118480008 BOÎTIER ÉTANCHE 3119480006 CONNECTEUR POUR BOÎTIER 3119480007 COUVERCLE ÉTANCHE 3119480005 X29 PRISE MALE JAUNE 125V 15A 80003 X30 CONNECTEUR DE REMORQUE 7 FILS MALE 3119480009 X31 CONNECTEUR DE REMORQUE 7 FILS FEMALE 3119480010 SUPPORT DE MONTAGE CONNECTEUR DE REMORQUE 3119480003B X32 CONNECTEUR DE REMORQUE 9 POLE FEMALE 3119480035 X33 CONNECTEUR DE REMORQUE 9 POLE MALE 311...

Page 55: ...REIN ÉLECTROMAGNETIQUE Call Factory Y12 SOLÉNOÏDE SERVICE INTENSIF POUR POMPE 486222 Y13 VALVE DESCENTE 4170266001 Y14 CONTACTEUR 24V 2469010 Y15 CONTACTEUR 24V POMPE 246112 Y16 SOLÉNOÏDE STAB DÉSTAB 4874015 Y17 SOLÉNOÏDE DESCENTE 4874003 Y18 SOLÉNOÏDE MONTÉE 4874002 Y19 SOLÉNOÏDE SENSEUR DE NIVEAU 246230 Y20 SENSEUR DE NIVEAU 3129480001 Y22 RELAIS 48V DPDT 10A 3127248002 Y23 SOLÉNOÏDE POUR VALVE ...

Page 56: ...sing LED 3111000044 Bulb 12V 3117240001 Bulb 12V LED 3117000010 Multi LED Red Tail Brake Light 3111000047 Grommet 3269001 Plug 246012A Red Tail Brake light 12V 386002 Red Tail Turn LED light 12 24V 3111000037 Red Tail Turn LED light 12 24V 3111000038 Clear lamp Incandescent 12V 3111000039 Clear lamp LED 12V 3111000042 Bulb incandescent 12V 1269008 Bulb 12V LED 3117000001 Oval lamp 12V 3111330001 L...

Page 57: ...e 246233 Limit switch 3109000029 Cab heater 12V 3103300001 36V 3669008 48V 4869020 12V Dome light 3669006 12V Fan 3669013 Back up alarm or Motion beeper 12 48V 3100000001 72 80V 3105720001 12 24V Adjustable ECCO 3100000002 12 48V Adjustable PRECO 3100000004 Red Pilot light 12V 246212 Bulb 12V 246212B Horn 12V 246003 24V 246013 Horn button VIP 2208224002 Horn button column mount 3109000011 Horn but...

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