Noritz NCC1991-OD Installation Manual Download Page 12

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9.

 Water Piping

This appliance is suitable for combination potable water and space heating applications. It cannot be used for space 
heating applications only. Do not use this appliance if any part has been underwater.  Immediately call a qualifi ed 
service technician to inspect the appliance and replace any part of the control system and gas control which has 
been under water.

If the water heater is installed in a closed water supply system, such as one having a backfl ow preventer in the 
cold water supply line, means shall be provided to control thermal expansion. Contact the water supplier or a local 
plumbing inspector on how to control this situation.

A pressure relief valve must be installed near the hot water outlet that is rated in accordance with and complying 
with either The Standard for Relief Valves and Automatic Shutoff Devices for Hot Water Supply Systems, ANSI 
Z21.22, or The ANSI/ASME Boiler and Pressure Vessel Code, Section IV ( Heating Boilers ). This pressure relief 
valve must be capable of an hourly Btu rated temperature steam discharge of 199,900 Btuh. Multiple valves may be 
used. The pressure relief capacity must not exceed 150 psig. No valve shall be placed between the relief valve and 
the water heater. The relief valve must be installed such that the discharge will be conducted to a suitable place for 
disposal when relief occurs. No reducing coupling or other restriction may be installed in the discharge line. The 
discharge line must be installed to allow complete drainage of both the valve and the line. If this unit is installed with 
a separate storage vessel, the separate vessel must have its own temperature and pressure relief valve. This valve 
must also comply with The Standard for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply 
Systems, ANSI Z21.22. (in the U.S. only). A temperature relief valve is not required, but if one is used, do not install 
the valve with the probe directly in the fl ow of water. This may cause unwarranted discharge of the valve.

Piping and components connected to the water heater shall be suitable for use with potable water.
Toxic chemicals, such as those used for boiler treatment, shall not be introduced into the potable water.
A water heater used to supply potable water may not be connected to any heating system or components 
previously used with a nonpotable water heating appliance.
When water is required in one part of the system at a higher temperature than in the rest of the system, means 
such as a mixing valve shall be installed to temper the water to reduce the scald hazard.

Installation and service must be performed by a qualifi ed plumber.  In the 
Commonwealth of Massachusetts, this product must be installed by a licensed 
plumber or gas fi tter in accordance with the Massachusetts Plumbing and Fuel 
Gas Code 248 CMR Sections 2.00 and 5.00. Observe all applicable codes.

•  Flush water through the pipe to clean out metal powder, sand and dirt before connecting it.
•  Perform the following insulation measures for prevention of freezing. 

-  Take appropriate heat insulation measures (e.g., wrapping with heat 

insulation materials, using electric heaters) according to the climate 
of the region to prevent the pipe from freezing.

-  Make sure that there are no water leaks from the cold and hot water 

supply pipes, then insulate the pipes completely. 

- Be sure to also completely insulate the water supply valve and the 

cold and hot water connections on the water heater (refer to the fi g-
ure on the right).  

-  Do not cover the water drain plug with insulation so that water in the 

pipe can be drained. (Refer to the fi gure in the right.)  

•  Use a union coupling or fl exible pipe for connecting the pipes to reduce the force applied to the piping.
•  Do not use piping with a diameter smaller than the coupling.
•  When feed water pressure is too high, insert a depressurizing valve, or take water hammer prevention measure.
•  Avoid using joints as much as possible to keep the piping simple.
•  Avoid piping in which an air holdup can occur.
•  If installing the unit on a roof:
•  About lower-level hot water supply
  If the unit is installed on a roof to supply water to the levels below, make sure that the water pressure supplied 

to the unit does not drop below 29 psi. It may be necessary to install a pump system to ensure that the water 
pressure is maintained at this level.

  Check the pressure before putting the unit into operation.
  Failure to supply the proper pressure to the unit may result in noisy operation, shorter lifetime of the unit, and 

may cause the unit to shut down frequently.

Completely insulate 
the water inlet and 
outlet fittings.

Insulate the water 
supply valve completely.

Do not cover the water 
drain plug with insulationso t
can be drained.

Summary of Contents for NCC1991-OD

Page 1: ...covered by the warranty Check that the installation was done properly in accordance with this Installation Manual upon completion After completing installation please either place this Installation M...

Page 2: ...ary for installation Quick Connect Cord QC 2 Q ty Shape Part Part Shape Q ty 1 1 Remote Controller Cord 26ft 8m 1 each Isolation Valves includes pressure relief valve Pipe Cover PC 3S SUS 1 1 Owner s...

Page 3: ...ater temperature will become unstable as the pipe length increases Quick Connect cord Union Gas Valve Union Shutoff Valve Shutoff Valve Hot Water Cold Water Leave enough clearance around the plumbing...

Page 4: ...ater supply as unexpected accidents may occur as a result Check Water Supply Quality If the water supply is in excess of 12 grains per gallon 200 mg L of hardness acidic or otherwise impure treat the...

Page 5: ...Also consider the surrounding trees and animals The heat and moisture from the water heater may cause discoloration of walls and resinous materials or corrosion of aluminum materials Do not locate the...

Page 6: ...re in front of the unit Set the bottom edge of the exhaust port about 84 2 130mm from the corridor floor Handrail common side corridor balcony etc Handrail about 84 2 130mm Maintain the following clea...

Page 7: ...J Nonmechanical air supply inlet or combustion air inlet to any other appliance K Mechanical air supply inlet L Above paved sidewalk or paved driveway located on public property Under veranda porch d...

Page 8: ...tallations in the USA 1 below 1 horizontally from or 1 above any door operable window or gravity air inlet into any building 3 above any forced air inlet within 10 Maintain the following clearances to...

Page 9: ...parts may be damaged and may become highly dangerous Install the unit on a vertical wall and ensure that it is level Locating Screw Holes Mounting Structure When installing with bare hands take cautio...

Page 10: ...1 Natural Gas Meter See next page for the pipe capacity charts Noritz Condensing Tankless Gas Water Heater 199 900 Btuh Clothes Dryer 35 000 Btuh Barbecue 50 000 Btuh Gas Range Stove 65 000 Btuh 10 3...

Page 11: ...496 55 112 213 440 675 1260 Maximum Capacity of Flex TracPipe in Cubic Feet per Hour of Natural Gas 0 60 Specific Gravity 0 5 WC Pressure Drop Length in Feet Pipe Size 3 4 1 1 1 4 1 1 2 2 206 383 614...

Page 12: ...ter may not be connected to any heating system or components previously used with a nonpotable water heating appliance When water is required in one part of the system at a higher temperature than in...

Page 13: ...e Use shower heads with low pressure loss If necessary use a pump or other means to ensure that the supply water pressure to the inlet of the heater does not fall below 29 PSI when the maximum amount...

Page 14: ...reatment Required Treatment Required Treatment Required Install Noritz Isolation Valves to allow for flushing Flushing is required if a water treatment device is not installed Suggested Suggested Inst...

Page 15: ...as short as possible Long runs or applications where the nearest drain is above the water heater will require the use of a condensate pump Size the pump to allow for a maximum condensate discharge of...

Page 16: ...PVC pipe DO NOT ADD ANY VALVES DO NOT ADD ANY VALVES NORITZ Condensing Tankless Gas Water Heater NORITZ Condensing Tankless Gas Water Heater Note If the drain line becomes clogged or frozen condensate...

Page 17: ...water heater is not controlling the pump Set the Aquastat to 10 F 5 C below the set output temperature 4 Noritz recommends the use of an Isolation Kit with the installation These kits include an integ...

Page 18: ...ly required by the water heater is 120VAC at 60 Hz The power consumption may be up to 303W or higher if using optional accessories Use an appropriate circuit Do not disconnect the power supply when no...

Page 19: ...p switches as described below The default temperature is 120 F 50 C 1 Disconnect electrical power to the water heater 2 Remove the front cover of the water heater 4 screws 3 Disconnect the remote cont...

Page 20: ...ode and cause problems Be sure to hand tighten when screwing to the terminal block Power tools may cause damage to the terminal block 1 Check to make sure that the remote controller cord has plenty of...

Page 21: ...e controller 2 Disconnect then reconnect electrical power to the water heater 3 Press the MENU Button inside the cover select Initial settings using the Buttons 4 Press the ENTER button the Initial se...

Page 22: ...m a wall circuit to the pump 5 Replace the front cover Pump Wiring This feature is not available when using the Quick Connect Multi System feature Relay connection with larger pumps 85 W 1 Locate and...

Page 23: ...mp Ground wire Connector Use one of the vacant holes Connector Connecting Quick Connect Cord 2 Caution For Quick Connect Multi System Installation use part QC 2 only sold separately Quick Connect Cord...

Page 24: ...r a proper blue color and consistency If the flame does not appear normal the burner may need to be cleaned If the burner needs to be cleaned it must be performed by a qualified service technician Do...

Page 25: ...ower to the unit 8 The unit will now operate whenever hot water is called for If the unit will not operate follow the shutdown instructions and call a service technician Shutdown Instructions 1 Stop a...

Page 26: ...2 WIRING THOROUGHWAYS 2 2 56mm 2 2 55mm 1 7 44mm 0 8 20mm NCC1991 OD GAS INLET COLD WATER INLET HOT WATER OUTLET CONDENSATE DRAIN FROM BOTTOM OF CASE HEIGHT OF EACH FITTING 4 0 5 13mm 6 0 24 x 0 4 6 x...

Page 27: ...tes of connecting electrical power before turning on the Power On Off Button press the or button on the remote controller and hold until the display blinks 99 If 99 does not blink on the remote contro...

Page 28: ...system will make hot water more quickly available to remote fixtures The pump will circulate water through the loop until the entire loop is warm and then the system controller will turn off the pump...

Page 29: ...tat Pump Control Wires use external relayV Unit 1 Set Yes for the question Start pump rotation in system settings See SC 301 6M Installation Manual When installing 2 pumps in parallel Set Yes for the...

Page 30: ...02 PCB Power PCB B5 B5 System Controller No 5 No 4 No 3 No 2 Remote Control terminal block Remote control terminal block Remote Controller Cord PCB Power PCB PCB Power PCB Multi System Wiring Use SC 3...

Page 31: ...to both the cold water supply piping and the hot water supply piping to prevent freezing during cold weather and to prevent heat loss through the piping Unit 1 Unit 2 Unit 3 Unit 10 Unit 11 Unit 12 S...

Page 32: ...roller This system will make hot water more quickly available to remote fixtures The pump will circulate water through the loop until the entire loop is warm and then the system controller will turn o...

Page 33: ...e Hot water storage tank copper or stainless steel pipe Return line circulation pump Size for max flow Size for max flow Storage tank supply line copper or stainless steel pipe Storage tank return lin...

Page 34: ...nit 2 Unit 3 CAUTION The below diagram shows the connection of 3 units to the system controller When connecting 4 or more units follow the same procedure Connect the water heaters to the system contro...

Page 35: ...rovided with the water heater In order to use this product safely read this installation manual carefully and follow the installation instructions Potential dangers from accidents during installation...

Page 36: ...t The value in indicates the quantity Remote Controller Mounting bracket Raised countersunk head wood screw Wall anchor Raised countersunk head screw For junction box installation Machine screw When a...

Page 37: ...mounting bracket Insert the bottom of the remote contoller into the groove at the bottom of the bracket and push in the 2 hooks on top of the remote controller completely If it is difficult to attach...

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