Nordson ColorMax Series Manual Download Page 43

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Troubleshooting

6-3

2002 Nordson Corporation

ColorMax

Issued 12/02

P/N 768625C

Problem

Possible Cause

Corrective Action

System efficiency low

High percentage overspray

Poor jigging

Re--jig

Poor gun triggering

Take corrective action

Poor powder

Discuss with supplier

Low gun Kv or wrong setting

See application manuals

Cyclone loss

Surge hopper seal faulty

Repair or replace

Surge hopper over filling

Check recycle system for blockages

Inspection door seal leaking

Repair or replace

Summary of Contents for ColorMax Series

Page 1: ...ColorMax Booth Systems Manual P N 768 625 C English Keep for Future Reference NORDSON UK LTD D STOCKPORT...

Page 2: ...Millenium Mini Squirt Moist Cure MultiScan Nordson OmniScan Opticoat Package of Values PluraFoam Porous Coat PowderGrid Powderware Pro Flo ProLink PRX RBX Rhino S design stylized SC5 SCF Select Coat...

Page 3: ...Max Booth Systems Model Number s All Product Options All to which this declaration relates is in conformity with the following standards and other normative documents Safety BS EN 60204 1 1993 Safety...

Page 5: ...rs d Europe Fuera de Europa O 4 Africa Middle East O 4 Asia Australia Latin America O 4 Japan O 4 North America O 4 1 Introduction 1 1 2 Qualified Personnel 1 1 3 Intended Use 1 1 4 Regulations and Ap...

Page 6: ...ed Cleaning Solvent 3 4 1 Daily Operation 4 1 Start Up Procedure 4 1 Clean Down Procedure 4 2 1 Routine Daily Maintenance 5 1 2 Routine Maintenance 5 2 Surge Hopper where applicable 5 2 Motor 5 2 Seal...

Page 7: ...ur new equipment please read this manual It is your guide to safe installation productive operation and effective maintenance We recommend that you keep the manual available for future reference Caref...

Page 9: ...527 Italy 39 02 904 691 39 02 9078 2485 Netherlands 31 13 511 8700 31 13 511 3995 Norway Hot Melt 47 23 03 6160 47 22 68 3636 Finishing 47 22 65 6100 47 22 65 8858 Poland 48 22 836 4495 48 22 836 704...

Page 10: ...de la oficina correspondiente por favor dir jase a unas de las oficinas principales que siguen abajo Contact Nordson Phone Fax DED Germany 49 211 92050 49 211 254 658 Pacific South Division USA 1 440...

Page 13: ...evant safety rules and regulations and are physically capable of performing their assigned tasks Use of Nordson equipment in ways other than those described in the documentation supplied with the equi...

Page 14: ...re servicing electrical equipment S While operating manual electrostatic spray guns make sure you are grounded Wear electrically conductive gloves or a grounding strap connected to the gun handle or o...

Page 15: ...ions of volatile materials or vapors Refer to local codes or your material MSDS for guidance S Do not disconnect live electrical circuits while working with flammable materials Shut off power at a dis...

Page 16: ...ediately and perform the following steps S Disconnect and lock out electrical power Close pneumatic shutoff valves and relieve pressures S Identify the reason for the malfunction and correct it before...

Page 19: ...on Corporation All rights reserved ColorMax Issued 12 02 P N 768625C Section 2 Description The Nordson ColorMax Booth System is designed primarily as fast and easy clean booth Fig 2 1 Typical ColorMax...

Page 20: ...amily of powder booths based on proven Nordson Booth technology The booth system offers an economical easy clean alternative to other systems due to the method of construction The booth structure is m...

Page 23: ...representative for details Protect the unit from exposure to humidity dust vibrations and prolonged exposure to bright sunlight Carefully unpack the unit to avoid damaging it Check for damage caused...

Page 24: ...at is easy to keep clean WARNING Allow only qualified personnel to perform electrical connections A single supply cable is required to the control panel The supply should be fed from a suitable discon...

Page 25: ...low lance may be used to decrease the drying time 7 With eye protection mask and gloves WARNING Use a sharp solvent see below and apply to the internal parts of the booth base deflector and internal c...

Page 26: ...f solvent we recommend in the initial set up and for maintenance cleaning This solvent is available from Nordson upon request S Distillate 5 S Butylacetate 17 S Cellesolve Acetate 5 S Acetone 20 S Ben...

Page 29: ...oned In order to successfully colour change the booth and application system follow the procedure outlined below 1 Put a box of powder into the Powder Feed Centre or hopper 2 Start booth 3 Put Powder...

Page 30: ...the booth with compressed air DO NOT SQUEEGEE and DO NOT TOUCH the booth walls 13 Clean the booth base again 14 Open the booth duct doors and clean also clean inside the duct and the inlet to the cyc...

Page 31: ...n Corporation All rights reserved ColorMax Issued 12 02 P N 768625C 23 Manually clean the sieve using compressed air where applicable 24 Clean down the rest of the Powder Feed Centre where applicable...

Page 35: ...ata Sheet MSDS for information Use appropriate respiratory protection NOTE When maintaining or cleaning the sieve ensure that the screen mesh does not become damaged If the screen mesh shows signs of...

Page 36: ...or cleaning sequence for at least ten 10 minutes longer if necessary to maintain air flow if fitted S Check the hopper for foreign materials empty and clean if necessary S Record the airflow at regula...

Page 37: ...ould remain on at all times to prevent moisture from accumulating in the system components S Continually check for grounding of parts to hangers Clean strip hangers regularly S The unit should be test...

Page 41: ...oting of basic problems Sometimes more detailed information circuit diagrams or measuring devices are also needed for troubleshooting It must be noted that a fault can occur for several reasons It is...

Page 42: ...ing the booth too hot Increase cool down time from dry off oven On Colour Change Check reasons above See above Check booth doors are closed Close doors Auto guns positioned to far into booth Move guns...

Page 43: ...ficiency low High percentage overspray Poor jigging Re jig Poor gun triggering Take corrective action Poor powder Discuss with supplier Low gun Kv or wrong setting See application manuals Cyclone loss...

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