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1604620 - EN 

Page 7 of 12

PILOT VALVE PARTS

Figure 4

ASSEMBLY TORQUE REQUIREMENTS

NOTE: DO NOT OVERTIGHTEN FASTENERS.

(123) screw, 4 - 6 in. lbs (0.45 - 0.68 Nm).

Apply Lubriplate  to all “O" rings, ”U" cups and mating parts.

(134) 

bolt, 15 - 20 in. lbs (1.7 - 2.3 Nm), wait 10 minutes, then re-torque to 15

- 20 in. lbs (1.7 - 2.3 Nm).

LUBRICATION / SEALANTS

135

 137

136

111

174 

132

 134

 166

 138

 139

 137

144 

103R

123 

173 

121

118

107

141 

200 

101

140

129

130

 123

103L

144 

169 

168 

171 

118

167

121

 174

170

 173

MAJOR VALVE

PILOT VALVE PARTS

232

236

123 

PART LIST / AIR MOTOR SECTION

MAJOR VALVE REASSEMBLY

Assemble new (139 and 138) U” cups on (111) spool - 

LIPS MUST FACE EACH OTHER.

Assemble (137) O” rings to (136) large plug.

Assemble (137 and 166) O” rings to (107) small plug.

Insert (111) spool into (136) large plug, then insert (136) 

large plug into (135) valve block, being sure the (111) 

spool is rotated to accept (140) valve insert.

Assemble (107) small plug into (135) valve block.

1.

2.

3.

4.

5.

Assemble (140) valve insert and (141) valve plate to 

(135) valve block. Note: Assemble (140) valve insert with

dished” side toward (141) valve plate. Assemble (141) 

valve plate with identification dot toward (132) gasket.

Assemble (132 and 200) gaskets and (135) valve block 

to (101) center body, securing with (134) bolts. NOTE: 

Tighten (134) bolts to 15 - 20 in. lbs (1.7 - 2.3 Nm).

Assemble (130) gasket and (129) muffler baffle to (101) 

center body, securing with (123) screws. NOTE: Tighten 

(123) screws to 4 - 6 in. lbs (0.45 - 0.68 Nm).

6.

7.

8.

Summary of Contents for 1604629

Page 1: ...imum Air Inlet Pressure 10 p s i g 0 69 bar Maximum Material Inlet Pressure 10 p s i g 0 69 bar Maximum Outlet Pressure 100 p s i g 6 9 bar Maximum Flow Rate flooded inlet 10 6 g p m 40 1 l p m Displa...

Page 2: ...ctory or service center that contains hazardous material Safe handling practices must comply with local and national laws and safety code requirements Obtain Material Safety Data Sheets on all materia...

Page 3: ...ont Company Loctite is a registered trademark of Henkel Loctite Corporation Santoprene is a registered trademark of Monsanto Company licensed to Advanced Elastomer Systems L P Lubriplate is a register...

Page 4: ...1604613 1 GA 61 Outlet Mainfold 1604629 NPTF 1604615 1 GA 1604630 BSP 1604616 1 GA 63 Pipe Plug 1604629 NPTF 1604603 1 D 1604630 BSP 1604618 1 D 1604584 FLUID SECTION SERVICE KIT Item Description Qty...

Page 5: ...evenly then re torque after initial run in Apply pipe sealant to threads Apply Loctite 242 to threads Apply Lubriplate to all O rings U cups and mating parts Apply anti seize compound to threads and...

Page 6: ...s and 22 balls Remove 60 bottom manifold Remove 19 O rings 21 seats and 22 balls Remove 15 fluid caps Remove 6 diaphragm nut 7 or 7 8 diaphragms and 5 washer Remove 1 connecting rod from air motor Car...

Page 7: ...S MUST FACE EACH OTHER Assemble 137 O rings to 136 large plug Assemble 137 and 166 O rings to 107 small plug Insert 111 spool into 136 large plug then insert 136 large plug into 135 valve block being...

Page 8: ...pe should be sized at least as large as the inlet thread diameter of the pump for proper flow if high viscosity fluids are being pumped Suction hose must be non collapsible type capable of pulling a h...

Page 9: ...1604620 EN Page of 12 ACCESSORIES 1604730WALL MOUNT BRACKET ASSEMBLY Wall Mount Bracket Washer 3 3 16 Lock Washer 3 10 Cap Screw 3 10 24 x 1 2...

Page 10: ...NPSH FLOW RATE LITERS MIN 40 AIR CONSUMPTION IN LITERS SEC NPSH 37 5 2 1 0 1 6 2 0 12 15 Performance based on water at ambient temperature 0 4 0 2 0 1 0 18 9 8 4 0 50 100 150 200 0 25 50 75 100 0 2 4...

Page 11: ...1604620 EN Page 11 of 12...

Page 12: ...Page 12 of 12 1604620 EN...

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