Nokia X7-00 Service Manual Download Page 46

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Nokia X7-00 / X7-00.1

RM-707 / RM-659

Service Manual Level 1&2

Version 1.0

73) Remove the VOLUME KEY and the TOP END CAP
protective films.

74) Remove the B-COVER and the CAMERA protective
films.

75) Now the Nokia X7-00 assembly procedure is
complete.

Summary of Contents for X7-00

Page 1: ...00 2100 MHz Display 4 AMOLED up to 16 7 million colors 16 9 widescreen aspect ratio 640x360 pixel resolution Camera 8Mpix EDOF camera with dual LED flash 1280x720 25 fps HD video recording Operating System Symbian for Nokia devices Connections Micro USB 2 0 with OTG support Bluetooth 3 0 WLAN 802 11 b g n Transceiver with BL 5K battery pack Talk time Standby GSM Up to 6 hours WCDMA Up to 4 5 hours...

Page 2: ...T 4 2 WARNINGS AND CAUTIONS 5 2 1 WARNINGS 5 2 2 CAUTIONS 5 3 ESD PROTECTION 6 4 CARE AND MAINTENANCE 7 5 BATTERY INFORMATION 8 6 EXLPODED VIEW 9 7 SERVICE DEVICES 10 8 SOFTWARE UPDATE 11 9 DISASSEMBLY INSTRUCTIONS 12 10 ASSEMBLY INSTRUCTIONS 22 11 ASSEMBLY WITH THE SS 252 JIG INSTRUCTIONS 34 12 RESETTING A SHORT CIRCUITED X7 00 47 13 SOLDER COMPONENTS 48 ...

Page 3: ... suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service suppliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using th...

Page 4: ...he right to make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or...

Page 5: ...ELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELE...

Page 6: ...e covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD...

Page 7: ...can be damaged Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards Do not drop knock or shake the phone Rough handling can break internal circuit boards Do ...

Page 8: ... leaving the product switched on until it turns itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic obje...

Page 9: ...CE PLATE I0038 BOTTOM END CAP I0037 SIDE LOCKING PIN I0006 IHF BB SHIELD I0033 CAMERA KEY I0029 VOLUME KEY I0030 B COVER I0032 CAMERA MODULE I0027 UI KEYMAT FLEX I0016 AV FRONT SEAL I0003 AV FLEX I0015 VOLUME KEY FLEX I0017 SCREW TORX SIZE 4 M1 4x5 0 I0013 BL 5K BATTERY I0028 IHF SPEAKER I0020 TYPE LABEL I0026 TYPE LABEL I0026 LIGHT SWAP PWB I0025 IHF SPEAKER MESH I0021 SCREW CAMERA CROSS M1 4X2 8...

Page 10: ...on 1 0 7 SERVICE DEVICES CA 101 Service Cable AC 10 Travel Charger BL 5K Battery SS 252 Assembly Jig Nokia Standard Toolkit v2 For more information refer to the Service Bulletin SB 011 on Nokia Online Supplier or manufacturer contacts for tool re order can be found in Recommended service equipment document on Nokia Online ...

Page 11: ...al Copyright 2011 Nokia All rights reserved Version 1 0 8 SOFTWARE UPDATE Flash concept Point of Sale To use the FLS 5 Flash Dongle follow the user guide inside the sales package Please check always for the latest version of flash software which is available on Nokia Online ...

Page 12: ...SASSEMBLY INSTRUCTIONS 1 Nokia X7 00 disassembly 2 You must use the Nokia Standard Toolkit version 2 3 Protect the A COVER TOUCH ASSEMBLY with protective film 4 Push from the shown place to open the MICRO SD TRAY 5 Pull out and remove the MICRO SD TRAY 6 Push from the shown place to open the SIM TRAY Pull out and remove the SIM TRAY ...

Page 13: ...dental tool to release the second TYPE LABEL Remove it with tweezers Discard it Be careful not to injure yourself with the sharp end of the dental tool 9 Release the AV FACE PLATE with the SRT 6 Be careful not to damage the MICRO USB connector Do not use the AV FACE PLATE again Discard it 10 Release the LOCK KEY FACE PLATE with the SRT 6 Do not use it again Discard it Unscrew the two Torx size 4 s...

Page 14: ...the left side with the serrated nose tweezers Be careful not to damage the A COVER TOUCH ASSEMBLY while removing the SIDE LOCKING PIN 15 Remove the SIDE LOCKING PIN on the right side with the serrated nose tweezers Be careful not to damage the A COVER TOUCH ASSEMBLY while removing the SIDE LOCKING PIN 16 Open and turn aside the TOUCH FLEX connector with the SRT 6 Be careful not to damage the conne...

Page 15: ...VER TOUCH ASSEMBLY to direction shown to safely remove the TOUCH FLEX connector from its place 19 Separate the A COVER TOUCH ASSEMBLY 20 Remove the MENU HOME KEY with the tweezers Do not use it again Discard it 21 Protect the inner side of the A COVER TOUCH ASSEMBLY with the protective film 22 Protect the DIPRO LED with the protective film to avoid short circuit 23 Protect the DISPLAY with the pro...

Page 16: ...3 carefully under the DISPLAY to loosen the DISPLAY CONDUCTIVE ADHESIVE Be careful not to bend the DISPLAY 26 Turn the DISPLAY over Be careful not to damage the DISPLAY connector 27 Remove the DISPLAY CONDUCTIVE ADHESIVE with the tweezers Do not use it again Discard it 28 Release the DISPLAY CONNECTOR RETENTION CLIP with the dental tool from the shown place 29 Remove the DISPLAY CONNECTOR RETENTIO...

Page 17: ... 6 as shown Be careful not to damage the DISPLAY connector 31 Remove the DISPLAY 32 Unscrew the three Torx size 4 screws in the order shown Do not use them again Discard them 33 Unscrew the three camera cross screws in the order shown Do not use them again Discard them 34 Protect the VOLUME KEY with the protective film 35 Protect the CAMERA KEY with the protective film ...

Page 18: ...d Version 1 0 36 Remove the BOTTOM END CAP by pushing from the back side to release the shown clip 37 Remove the BOTTOM END CAP 38 Use the SRT 6 to release the B COVER from the shown place 39 Turn the device over and remove the B COVER 40 Remove the BATTERY 41 Remove the IHF BB SHIELD Do not use it again Discard it ...

Page 19: ...INE BOARD and pull it to the direction shown Be careful not to damage the connector or any nearby components 44 Use the dental tool to release the IHF SPEAKER 45 Remove the IHF SPEAKER with the tweezers Do not use it again Discard it 46 Release the IHF SPEAKER MESH with the dental tool and remove it with the tweezers Do not use it again Discard it 47 Use the dental tool to release the second IHF S...

Page 20: ...ESH with the dental tool and remove it with the tweezers Do not use it again Discard it 49 Use the sharp end of the SS 93 to release the EARPIECE 50 Remove the EARPIECE with the tweezers Do not use it again Discard it 51 Remove the EARPIECE ADHESIVE with dental tool Do not use it again Discard it 52 Remove the MICRO USB BOOT 53 Remove the CAMERA KEY with the tweezers ...

Page 21: ...M 659 Service Manual Level 1 2 21 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 54 Remove the VOLUME KEY with the tweezers 55 Remove the AV JACK 56 The Nokia X7 00 disassembly is now complete END OF DISASSEMBLY ...

Page 22: ...7 00 assembly 2 For assembling you need the Nokia Toolkit version 2 3 Protect the DIPRO LED with the protective film to avoid short circuit 4 Remove the EARPIECE ADHESIVE protective films 5 Place the EARPIECE ADHESIVE with the tweezers Press it gently with the SS 93 to active the adhesive 6 Place the EARPIECE with the tweezers Note the alignment of the EARPIECE ...

Page 23: ...F SPEAKER MESH with the tweezers Press it gently with the SS 93 to activate the adhesive 10 Then place the first IHF SPEAKER with the tweezers Note the alignment of the IHF SPEAKER Push the IHF SPEAKER with the SS 93 to its place as shown Be careful not to touch the highlighted area 11 Use the same procedure as described earlier to place the second IHF SPEAKER MESH and second the IHF SPEAKER Be ca...

Page 24: ... use the shown places as guides 14 Press the DISPLAY CONDUCTIVE ADHESIVE to activate the adhesive 15 Use the tweezers to place the AV JACK Press gently the AV JACK with the SS 93 to lock it into its place 16 Use the tweezers to place the CAMERA KEY and the VOLUME KEY 17 To ensure that the VOLUME KEY and the CAMERA KEY stays in place be sure to use the protective film as shown 18 Remove the CAMERA ...

Page 25: ...ULE with the SS 93 so that the camera retaining pins are locked 20 Place the MICRO USB BOOT as shown 21 Before placing the ENGINE BOARD move the HSJ FLEX connector out of the way carefully Carefully place the ENGINE BOARD by using the two shown guiding pins 22 Connect the HSJ FLEX connector with the SS 93 Be careful not to damage the HSJ FLEX connector 23 Place the IHF BB SHIELD and align it using...

Page 26: ...cm in the order shown 28 Place the BOTTOM END CAP by first sliding it in partially Push it from the back side to lock the shown clip into its place Be careful not to damage the clip Press the BOTTOM END CAP to its place by pressing from the shown sides and from the back of it 29 Tighten the shown TORX size 4 screw to the torque of 25 Ncm 30 Hold the device as shown while fastening the next two scr...

Page 27: ...ect the DISPLAY CONNECTOR Be careful not to damage the connector 33 Use the tweezers to place the DISPLAY CONNECTOR RETENTION CLIP as shown Press the DISPLAY CONNECTOR RETENTION CLIP with the SS 93 to fasten it correctly 34 Remove the DISPLAY CONDUCTIVE ADHESIVE protective film 35 Turn the DISPLAY over on to the MAIN CHASSIS 36 Activate the adhesive by gently pressing the DISPLAY for 5 seconds fro...

Page 28: ...ith tweezers to avoid scratches If possible use plastic tweezers or tweezers with rubber tips 40 Place the MENU HOME KEY to the A COVER TOUCH ASSEMBLY as shown Press the MENU HOME KEY very gently so that the adhesive does not activate completely 41 Check that the MENU HOME KEY is aligned correctly in to the A COVER TOUCH ASSEMBLY The MENU HOME KEY should be located on the center Press the MENU HOM...

Page 29: ... side of the A COVER TOUCH ASSEMBLY Be careful not to damage the B COVER water seal with the A COVER TOUCH ASSEMBLY hooks Press the side and the bottom end of the A COVER TOUCH ASSEMBLY into place 45 Connect the TOUCH FLEX connector with the SS 93 Be careful not to damage the connector 46 Hold tightly from the side of the device and push the SIDE LOCKING PIN in as shown 47 Use the same procedure a...

Page 30: ... If the device does not power up this may be caused by the Dipro LED short circuit In this case please follow the instructions how to reset a short circuited Nokia X7 00 on page 47 52 Push the TOP END CAP with finger as shown while fastening the next two screws Tighten these two TORX size 4 screws to the torque of 10 Ncm in the order shown 53 Check the shown gaps for defects in installation Please...

Page 31: ...hown gaps for defects in installation Please refer to the gap specification document for accurate values 57 Note that this step is for Level 3 only Take the second TYPE LABEL and attach it to the BOTTOM END CAP in the shown place 58 Peel out the BOTTOM END FACE PLATE adhesive protective film 59 Place the BOTTOM END FACE PLATE to the BOTTOM END CAP and press it gently for 5 seconds to activate the ...

Page 32: ...gently for 5 seconds to activate the adhesive 62 Peel out the LOCK KEY FACE PLATE adhesive protective film 63 Place the LOCK KEY FACE PLATE to the TOP END CAP and press it gently for 5 seconds to activate the adhesive 64 Insert the SIM TRAY and the MICRO SD TRAY 65 Remove the BOTTOM END CAP and the CAMERA KEY protective films 66 Remove the VOLUME KEY and the TOP END CAP protective films ...

Page 33: ... 1 RM 707 RM 659 Service Manual Level 1 2 33 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 67 Remove the B COVER and the CAMERA protective films 68 Now the Nokia X7 00 assembly procedure is complete ...

Page 34: ...e Nokia Toolkit version 2 You will also need the SS 252 jig Note that the SS 252 jig is optional and it is targeted only for high volume repair usage 3 Protect the DIPRO LED with the protective film to avoid short circuit 4 Remove the EARPIECE ADHESIVE protective films 5 Place the EARPIECE ADHESIVE with the tweezers Press it gently with the SS 93 to active the adhesive 6 Place the EARPIECE with th...

Page 35: ...F SPEAKER MESH with the tweezers Press it gently with the SS 93 to activate the adhesive 10 Then place the first IHF SPEAKER with the tweezers Note the alignment of the IHF SPEAKER Push the IHF SPEAKER with the SS 93 to its place as shown Be careful not to touch the highlighted area 11 Use the same procedure as described earlier to place the second IHF SPEAKER MESH and second the IHF SPEAKER Be ca...

Page 36: ... use the shown places as guides 14 Press the DISPLAY CONDUCTIVE ADHESIVE to activate the adhesive 15 Use the tweezers to place the AV JACK Press gently the AV JACK with the SS 93 to lock it into its place 16 Use the tweezers to place the CAMERA KEY and the VOLUME KEY 17 To ensure that the VOLUME KEY and the CAMERA KEY stays in place be sure to use the protective film as shown 18 Remove the CAMERA ...

Page 37: ...cked 20 Place the MICRO USB BOOT as shown 21 Place the MAIN CHASSIS on the SS 252 jig by using the two shown guiding pins Before placing the ENGINE BOARD move the HSJ FLEX connector out of the way carefully with the SS 93 22 Place the ENGINE BOARD by using the same guiding pins as in previous step Be careful not to damage the HSJ FLEX connector 23 Connect the HSJ FLEX connector with the SS 93 Be c...

Page 38: ...e CAMERA KEY and the VOLUME KEY side of the B COVER first Then lower down the opposite side of the B COVER Press the B COVER down until it snaps into place 27 Remove the device from the jig 28 Open the jig as shown Be sure to open also the shown end of the jig 29 Place the device in the jig by using the two shown guiding pins 30 Lock the bottom end of the jig ...

Page 39: ...uide plate 32 Tighten the three shown TORX size 4 screws to the torque of 25 Ncm in the order shown 33 Tighten these three camera cross screws to the torque of 10 Ncm in the order shown 34 Remove the screw guide plate 35 Adjust the top part of the jig as shown 36 Use the SS 93 to connect the DISPLAY CONNECTOR Be careful not to damage the connector ...

Page 40: ...emove the DISPLAY CONDUCTIVE ADHESIVE protective film 39 Turn the DISPLAY over on to the MAIN CHASSIS Check that the shown side of the press plate is on top 40 Close the jig as shown Lock the jig and keep it locked down for 5 seconds to activate the DISPLAY CONDUCTIVE ADHESIVE 41 Unlock and open the jig and remove the device from it Check the shown gaps for defects in installation Please refer to ...

Page 41: ...R TOUCH ASSEMBLY as shown Press the MENU HOME KEY very gently so that the adhesive does not activate completely 46 Check that the MENU HOME KEY is aligned correctly in to the A COVER TOUCH ASSEMBLY The MENU HOME KEY should be located on the center Press the MENU HOME KEY for 3 seconds to activate the adhesive 47 Remove the inner A COVER TOUCH ASSEMBLY protective film 48 Guide the TOUCH FLEX to its...

Page 42: ... into place 50 Connect the TOUCH FLEX connector with the SS 93 Be careful not to damage the connector 51 Hold tightly from the side of the device and push the SIDE LOCKING PIN in as shown 52 Use the same procedure and push in also the second SIDE LOCKING PIN 53 Tighten these two TORX size 4 screws to the torque of 10 Ncm in the order shown Press the B COVER down while tightening these screws 54 Pl...

Page 43: ...r up this may be caused by the Dipro LED short circuit In this case please follow the instructions how to reset a short circuited Nokia X7 00 on page 47 57 Remove the pin guide from the jig 58 Turn over the press plate so that rubber bumps are on top 59 Place the device in the jig as shown and lock the bottom end of the jig Then close the top part of the jig and lock it 60 Turn the jig so that the...

Page 44: ...ts in installation Please refer to the gap specification document for accurate values 63 Check the shown gaps for defects in installation Please refer to the gap specification document for accurate values 64 Note that this step is for Level 3 only Take the second TYPE LABEL and attach it to the BOTTOM END CAP in the shown place 65 Peel out the BOTTOM END FACE PLATE adhesive protective film 66 Plac...

Page 45: ...8 Place the AV FACE PLATE to the TOP END CAP and press it gently for 5 seconds to activate the adhesive 69 Peel out the LOCK KEY FACE PLATE adhesive protective film 70 Place the LOCK KEY FACE PLATE to the TOP END CAP and press it gently for 5 seconds to activate the adhesive 71 Insert the SIM TRAY and the MICRO SD TRAY 72 Remove the BOTTOM END CAP and the CAMERA KEY protective films ...

Page 46: ... Level 1 2 46 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 73 Remove the VOLUME KEY and the TOP END CAP protective films 74 Remove the B COVER and the CAMERA protective films 75 Now the Nokia X7 00 assembly procedure is complete ...

Page 47: ...isassembly instructions 2 Set the power supply to 3 8VDC with current limited to 500mA Put the negative side of power supply to micro USB connector casing and positive side of power supply to VBAT test pad J2070 The power supply should show the current draw when battery protection circuit closes Phone should then power up provided VBAT level is high enough for SW to start up If phone does not powe...

Page 48: ...Copyright 2011 Nokia All rights reserved Version 1 0 13 SOLDER COMPONENTS X2064 X2702 X2707 X2701 X2704 X2703 X2700 X2063 X1502 X1500 X2100 X6301 X6302 X2502 F3300 S2700 X1650 X6310 X2065 X2402 X2401 X2066 Ver 1 0 NOKIA X7 00 1 X7 00 RM 659 RM 707 Solder components TOP BOTTOM ...

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