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Training and Vendor Development

CMO Operations & Logistics

Multimedia Creation & Support

CONFIDENTIAL

5.Sep.2006

29

Service Manual N73- RM-33 / N73-5 RM-33

Copyright © 2006 NOKIA Corporation. All rights reserved.

Approved 2.0

MGR

Page

(36)

QUICK TROUBLE SHOOTER - MAIN OVERVIEW

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Summary of Contents for N73-1

Page 1: ...z RM 132 Quadband EDGE GSM phone for 850 900 1800 1900MHz Camera 3 2 Megapixel 2048x1536 pixels with 20x digital zoom Display QVGA color TFT display with 262 144 colors resolution 240 x 320 pixel Bluetooth IrDA FM radio Memory Card miniSD Connector Pop Port connector SERVICE MANUAL Level 1 2 Environmental characteristics Lead free soldered Transceiver with BP 6M Li Ion battery pack Talk time Stand...

Page 2: ...ed Page TABLE OF CONTENTS INTRODUCTION 3 GENERAL REPAIR INFORMATION 4 PATHFINDER FOR WORKSHOP STAFF 5 EXPLODED VIEW AND COMPONENT DISPOSAL 6 COMPONENT OVERVIEW 7 SPARE PARTS LIST 8 SERVICE TOOLS 9 SW UPDATE 11 DISASSEMBLY INSTRUCTION 12 ASSEMBLY INSTRUCTION 20 LEGEND FOR QUICK TROUBLE SHOOTER 28 QUICK TROUBLE SHOOTER MAIN OVERVIEW 29 QUICK TROUBLE SHOOTER ZOOMS PART 1 30 QUICK TROUBLE SHOOTER ZOOM...

Page 3: ...GINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO RF ENERGY THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BL...

Page 4: ...d regarding the indicated error e g soldered connec tors or switches and resolder them if necessary Level 2 only Remove redundant soldering flux after repair Meet the torque requirements when assembling the unit see also the document torques for transceiver as sembly on NOKIA Partner Web Site NOKIA Online Always use your own equipment for testing where you are sure that it works E g if the custome...

Page 5: ...rary Phones Service Manuals Service Bulletins Software Repair Information Former NOKIA CarePoint content such as Online Troubleshooting Product information Videos Disassembly Assembly can be found on NOKIA Online NOKIA Online Care Services Training Phone Models Level 1 2 e learning courses offer a quick overview of the NOKIA phone and support for how to repair and use the phone Overview Guides Bas...

Page 6: ...M 133 N73 5 RM 133 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 36 Recommendation for the ecologically friendly disposal of components Colorized components show the different categories See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL EXPLODED VIEW AND COMPONENT DISPOSAL 4 ...

Page 7: ...elopment CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 5 Sep 2006 Service Manual N73 1 RM 133 N73 5 RM 133 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 36 COMPONENT OVERVIEW 5 ...

Page 8: ...opyright 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 36 NOL is the database where you can find the latest corresponding Service Bulletins spare parts SWAP units and service tools This will ensure that you are using up to date order codes only Therefore Service Bulletins have to be checked from NOL on daily basis SPARE PARTS LIST 6 ...

Page 9: ...S use ACF 8 Universal Power Supply is used to power FLS 4S Travel Charger AC 4 Small and lightweight charger for fast charging of your phone battery Internal Battery BP 6M Inserted under the back cover this Li Ion battery provides power in a lightweight package Headset HS 23 Small and lightweight stereo headset with handsfree call han dling volume control push to talk support and comfortable earpi...

Page 10: ...2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 36 Lead free Solder Wire Mandatory for lead free products Level 2 only 0772040 NMP Standard Toolkit V2 For more informations refer to the Service Bulletin SB 011 on NOKIA Online Supplier or manufacturer contacts for tool re order can be found in Recommended service equipment document on NOKIA Online ...

Page 11: ... N73 1 RM 133 N73 5 RM 133 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 36 SW UPDATE 8 Flash Concept Point of Sales To use FLS 4S Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on NOKIA Online ...

Page 12: ...ools a Torx Plus size 6 screwdriver metal tweezers a DC plug the SS 93 opening tool a dental pick and the SRT 6 2 Cover the window with a protective film 3 Unlock and open the SLIDE COVER ASSEMBLY 4 Cover the CAMERA WINDOW with a protective film 5 Place the SS 93 between the KEYMAT and the edge of the A COVER and unlock the button clip first 6 Hold the SS 93 in the shown position and unlock the si...

Page 13: ...IA Corporation All rights reserved Approved 2 0 MGR Page 36 7 Do the same on the other side 8 Slide the SRT 6 along the marked edges to unlock the snaps 9 Do the same on the other side 10 Lift the A COVER a bit and unlock its top side from the B COVER with the SS 93 11 Remember to protect the inner side of the window with a protective film 12 Unlock and remove the KEYMAT ...

Page 14: ...NOKIA Corporation All rights reserved Approved 2 0 MGR Page 36 13 Carefully unlock and remove the DISPLAY SHIELD by using the dental tool 14 Cover the DISPLAY with a protective film 15 Gently lift out the DISPLAY with the SS 93 from the UI FRAME 16 and disconnect it from the ENGINE MODULE 17 Open the FRONT CAMERA connector 18 Remove the FRONT CAMERA from the UI FRAME ...

Page 15: ...poration All rights reserved Approved 2 0 MGR Page 36 19 The CAMERA BOOT can now be separated from the FRONT CAMERA 20 Carefully open the UI MODULE connector taking special care to the surrounding components 21 Undo the screws in the order shown 22 Remove the screws and discard them 23 The UI FRAME is attached with two snaps to the B COVER 24 Unlock the UI FRAME with the SS 93 ...

Page 16: ...ht 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 36 25 Open the SD DOOR but do not remove it yet 26 Lift the UI FRAME a bit and unsnap the LIGHT GUIDE 27 Now remove the SD DOOR 28 Remove the UI FRAME with the UI MODULE from the B COVER 29 Take special care to the BASEBAND GASKET 30 Open the snap if it snapped back and remove the LIGHT GUIDE ...

Page 17: ...93 32 Move the UI MODULE to the primary position and then remove the UI MODULE by using the SS 93 as a support 33 Gently unlock the BASEBAND GASKET as shown and remove it from the UI FRAME 34 Replace the EARPIECE when necessary Keep in mind to remove the EARPIECE ADHESIVE residues before assembling a new EARPIECE with a new EARPIECE ADHESIVE 35 Disconnect the MAIN CAMERA from the ENGINE MODULE and...

Page 18: ...6 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 36 37 and remove it as shown taking care to all spring contacts 38 Unlock the ANTENNA MODULE ASSEMBLY with the SS 93 39 and remove it from the B COVER 40 Lift the IHF SPEAKER from its housing and remove it easily 41 Gently push down the FLASH LED from the ANTENNA MOULDING 42 Remove the GASKET IHF HOUSING ...

Page 19: ...M 133 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 36 43 Remove the IHF SPEAKER 2 remember to remove whole IHF GASKET 2 residues 44 Remove the MICROPHONE with the dental pick 45 Use the DC plug to release the DC JACK 46 The DC JACK drops out easily when turning the B COVER 47 The disassembly procedure is now finished ...

Page 20: ...TRUCTION 10 1 Needed tools a Torque driver a Torx size 6 plus bit metal tweezers and the SS 93 opening tool 2 Insert the MICROPHONE exactly as shown avoid bending the spring contacts 3 Take a special attention to the right position of the spring contacts 4 to avoid short circuit or malfunction of the MICROPHONE 5 Place the DC JACK with tweezers into its housing 6 and push it carefully into place w...

Page 21: ...MGR Page 36 7 Ensure the correct position of the new IHF GASKET 2 8 Place the IHF SPEAKER 2 into the B COVER and press it lightly to stick it on correctly 9 Position the GASKET IHF HOUSING onto its place paying attention to the spring contacts of the IHF SPEAKER 10 Place the FLASH LED into its socket and secure it carefully with the SS 93 11 Insert the ANTENNA MOULDING in the B COVER 12 and press ...

Page 22: ... NOKIA Corporation All rights reserved Approved 2 0 MGR Page 36 13 Insert the IHF SPEAKER paying attention to its spring contacts 14 Insert the ENGINE MODULE under the shown angle 15 Pay special attention to the SWITCHES when inserting the ENGINE MODULE into the B COVER 16 Secure the ENGINE MODULE 17 Clean the camera window 18 and the MAIN CAMERA with compressed air ...

Page 23: ...ved Approved 2 0 MGR Page 36 19 Insert the MAIN CAMERA into its housing 20 and carefully close the connector 21 Place the BASEBAND GASKET on the IU FRAME and secure it as shown 22 Place the EARPIECE with a new EARPIECE ADHESIVE into its frame avoid bending the spring contacts 23 Ensure the correct position of the CAMERA BOOT when putting it onto the FRONT CAMERA 24 Fit the FRONT CAMERA to the UI F...

Page 24: ... Approved 2 0 MGR Page 36 25 Position the UI MODULE onto the UI FRAME and slightly press on the JOYSTICK HAT to ensure that it is glued 26 Check the right positioning of the UI MODULE 27 Place the LIGHT GUIDE over the UI MODULE and carefully fit it to the UI FRAME 28 Put the UI FRAME into the B COVER and press it into place 29 Gently close the connectors 30 Use always new screws when assembling th...

Page 25: ...R Page 36 31 Set the torque driver to the torque of 25 Newton centimeter 32 To avoid damaging the plastic threads first turn the screws slightly left to engage the thread and then tighten them lightly 33 Tighten the screws to the correct torque in the order shown 34 Set the torque driver to the torque of 28 Newton centimeter 35 Now tighten the last screw to the correct torque 36 Connect the DISPLA...

Page 26: ...ght 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 36 37 and place it carefully onto the UI FRAME 38 After removal of the plastic film check the surface of the DISPLAY for cleanliness 39 Fit the DISPLAY SHIELD to the UI FRAME 40 Insert the SD DOOR but do not close it yet 41 Put the KEYMAT into the A COVER 42 Check the window for cleanliness ...

Page 27: ...Service Manual N73 1 RM 133 N73 5 RM 133 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 36 43 and fit the A COVER to the B COVER 44 Now close the SD DOOR 45 Fit the SLIDE COVER ASSEMBLY 46 Finally check the functionality of the keys and ensure that there are no gaps between the covers ...

Page 28: ...CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 5 Sep 2006 28 Service Manual N73 1 RM 133 N73 5 RM 133 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 36 LEGEND FOR QUICK TROUBLE SHOOTER 11 ...

Page 29: ...O Operations Logistics Multimedia Creation Support CONFIDENTIAL 5 Sep 2006 29 Service Manual N73 1 RM 133 N73 5 RM 133 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 36 QUICK TROUBLE SHOOTER MAIN OVERVIEW 12 ...

Page 30: ...timedia Creation Support CONFIDENTIAL 5 Sep 2006 30 Service Manual N73 1 RM 133 N73 5 RM 133 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 36 QUICK TROUBLE SHOOTER ZOOMS PART 1 13 1 1 POWER 4 2 1 CHARGING 4 3 1 NO SERVICE 2 4 1 SIM 1 ...

Page 31: ...dia Creation Support CONFIDENTIAL 5 Sep 2006 31 Service Manual N73 1 RM 133 N73 5 RM 133 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 36 QUICK TROUBLE SHOOTER ZOOMS PART 2 14 5 1 IHF SPEAKER 2 4 6 1 KEYMAT 4 7 1 JOYSTICK 3 8 1 DISPLAY 3 ...

Page 32: ...ia Creation Support CONFIDENTIAL 5 Sep 2006 32 Service Manual N73 1 RM 133 N73 5 RM 133 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 36 QUICK TROUBLE SHOOTER ZOOMS PART 3 15 9 1 MICROPHONE 2 10 1 EARPIECE 2 11 1 LEDs 3 12 1 VOLUME KEY 2 ...

Page 33: ...on Support CONFIDENTIAL 5 Sep 2006 33 Service Manual N73 1 RM 133 N73 5 RM 133 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 36 QUICK TROUBLE SHOOTER ZOOMS PART 4 16 13 1 SLIDE DETECT 3 14 1 CAMERA KEY 2 15 1 CAMERA MODE KEY 2 16 1 FRONT CAMERA 3 ...

Page 34: ...media Creation Support CONFIDENTIAL 5 Sep 2006 34 Service Manual N73 1 RM 133 N73 5 RM 133 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 36 17 1 MAIN CAMERA 3 18 1 SD CARD READER 3 19 1 FLASH LED 2 QUICK TROUBLE SHOOTER ZOOMS PART 5 17 ...

Page 35: ...ww nokia com Bluetooth test You need another Bluetooth device e g 6230 to do a GoNoGo test Make sure that Bluetooth is activated in the reference unit The distance of the devices should be not more than 5m from each other Infrared test You need another infrared device e g 6230 to do a GoNoGo test The infrared windows of the devices must be directed to each other and should have a distance of appro...

Page 36: ... 2006 36 Service Manual N73 1 RM 133 N73 5 RM 133 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 36 A battery tester lets you test the capacity of NOKIA batteries Please refer to the actual information on NOKIA Online http www astratec co uk http www cadex com BATTERY TEST 19 ...

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