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Training and Vendor Development

CMO Operations & Logistics

Multimedia Creation & Support

CONFIDENTIAL

19.Jan.2007

Service Manual E65 RM-208

Approved 1.0

MGR

Page

(44)

CHANGE HISTORY

Status

Version No.

Date

Comments

Draft

0.1

17.Jan.2007

Initial draft

Approved

1.0

19.Jan.2007

Approved

Page

TABLE OF CONTENTS

INTRODUCTION

GENERAL REPAIR INFORMATION

PATHFINDER FOR WORKSHOP STAFF

EXPLODED VIEW

SPARE PARTS OVERVIEW

GENERAL RECYCLING RECOMMENDATION

LEVEL 2 SOLDER COMPONENTS

NOKIA ONLINE (NOL)

SERVICE TOOLS

SW-UPDATE

DISASSEMBLY INSTRUCTION

ASSEMBLY INSTRUCTION

LEGEND FOR QUICK TROUBLE SHOOTER

QUICK TROUBLE SHOOTER - POWER ON

QUICK TROUBLE SHOOTER - CHARGING

QUICK TROUBLE SHOOTER - NO SERVICE

QUICK TROUBLE SHOOTER - SIM

QUICK TROUBLE SHOOTER - EARPIECE

QUICK TROUBLE SHOOTER - IHF SPEAKER

QUICK TROUBLE SHOOTER - DISPLAY

QUICK TROUBLE SHOOTER - MICROPHONE

QUICK TROUBLE SHOOTER - T9 KEYMAT

QUICK TROUBLE SHOOTER - S60 KEYMAT

QUICK TROUBLE SHOOTER - VOLUME KEYS/ EDIT/VOICE KEY

QUICK TROUBLE SHOOTER - CAMERA

GONOGO TEST

BATTERY TEST

10.

11.

12.

13.

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Summary of Contents for E65

Page 1: ...hone for GSM 850 900 1800 1900MHz and WCDMA Band I Camera 2 0 Megapixel camera Display Active matrix color display with 16M colors resolution 320 x 240 pixel Operating System Series 60 3rd Edition EGPRS WLAN Bluetooth FM radio Connector Pop Port Connector Memory card micro SD hot swap SERVICE MANUAL Level 1 2 Environmental characteristics Lead free soldered Transceiver with BL 5F Li Ion battery pa...

Page 2: ...ON 8 LEVEL 2 SOLDER COMPONENTS 9 NOKIA ONLINE NOL 10 SERVICE TOOLS 11 SW UPDATE 13 DISASSEMBLY INSTRUCTION 14 ASSEMBLY INSTRUCTION 23 LEGEND FOR QUICK TROUBLE SHOOTER 30 QUICK TROUBLE SHOOTER POWER ON 31 QUICK TROUBLE SHOOTER CHARGING 32 QUICK TROUBLE SHOOTER NO SERVICE 33 QUICK TROUBLE SHOOTER SIM 34 QUICK TROUBLE SHOOTER EARPIECE 35 QUICK TROUBLE SHOOTER IHF SPEAKER 36 QUICK TROUBLE SHOOTER DISP...

Page 3: ...NAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO RF ENERGY THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING ...

Page 4: ...ding the indicated error e g soldered connec tors or switches and resolder them if necessary Level 2 only Remove redundant soldering flux after repair Meet the torque requirements when assembling the unit see also the document torques for transceiver as sembly on NOKIA Partner Web Site NOKIA Online Always use your own equipment for testing where you are sure that it works E g if the customer compl...

Page 5: ...ones Service Manuals Service Bulletins Software Repair Information Former NOKIA CarePoint content such as Online Troubleshooting Product information Videos Disassembly Assembly can be found on NOKIA Online NOKIA Online Care Services Training Phone Models Level 1 2 e learning courses offer a quick overview of the NOKIA phone and support for how to repair and use the phone Overview Guides Basic info...

Page 6: ...ics Multimedia Creation Support CONFIDENTIAL 19 Jan 2007 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL EXPLODED VIEW 4 ...

Page 7: ...or Development CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 19 Jan 2007 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 SPARE PARTS OVERVIEW 5 ...

Page 8: ...elopment CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 19 Jan 2007 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 GENERAL RECYCLING RECOMMENDATION 6 ...

Page 9: ...Development CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 19 Jan 2007 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 LEVEL 2 SOLDER COMPONENTS 7 ...

Page 10: ...ht 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 NOL is the database where you can find the latest corresponding Service Bulletins spare parts SWAP units and service tools This will ensure that you are using up to date order codes only Therefore Service Bulletins have to be checked from NOL on daily basis NOKIA ONLINE NOL 8 ...

Page 11: ...Dongle and flash device incorporated into one package devel oped specifically for POS use ACF 8 Universal Power Supply is used to power FLS 4S Travel Charger AC 4 Small and lightweight charger for fast charging of your phone battery Internal Battery BL 5F Inserted under the back cover this Li Ion battery provides power in a lightweight package SS 110 Domesheet alignment jig CA 53 Service Cable to ...

Page 12: ...tion All rights reserved Approved 1 0 MGR Page 44 RJ 142 Soldering Jig Lead free Solder Wire Mandatory for lead free products Level 2 only 0772040 NMP Standard Toolkit V2 For more informations refer to the Service Bulletin SB 011 on NOKIA Online Supplier or manufacturer contacts for tool re order can be found in Recommended service equipment document on NOKIA Online ...

Page 13: ...e Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 SW UPDATE 10 Flash Concept Point of Sales To use FLS 5 Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on NOKIA Online ...

Page 14: ...d Approved 1 0 MGR Page 44 DISASSEMBLY INSTRUCTION 11 1 Needed tools The SS 93 the SRT 6 metal tweezers the dental pick a bit holder with a Torx Plus size 6 bit and a dc plug 2 Always cover the windows with a protective film 3 Unlock and remove the BATTERY COVER 4 Shift open the assembly Carefully pry open the clips of the A COVER with the SS 93 5 on both sides 6 Lift up the whole assembly ...

Page 15: ...vice Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 7 Remove the S60 KEYMAT 8 Protect the window from inner side 9 Shift together the assembly 10 Carefully bend open the metal snaps of the DISPLAY HOLDER ASSEMBLY 11 on both sides 12 Cover the LCD with a protective film ...

Page 16: ...2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 13 Lift up the whole display assembly 14 Carefully bring it into position shown to gain the maximum flex foil lengths 15 Lever out the EARPIECE HOLDER ASSEMBLY 16 Open the flex connector of the display 17 Shift open the assembly 18 Push out the glued in MASKING PLATE and discard it ...

Page 17: ...eserved Approved 1 0 MGR Page 44 19 It can t be used again 20 Align the recess of the slider to reach the screw and keep it into position 21 Unscrew this screw and remove it before continue 22 Close the assembly 23 Unscrew these 4 screws in the order shown 24 Shift open the assembly Gently pry open these clips of the B COVER with the SRT 6 in order to reach the clips of the T9 KEYMAT ...

Page 18: ...L 19 Jan 2007 18 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 25 Now unlock the metal latches of the KEYMAT 26 on both sides 27 Carefully remove the SHEET METAL ASSEMBLY 28 Remove the glued in T9 KEYMAT 29 Unlock the snaps 30 on both sides ...

Page 19: ...on All rights reserved Approved 1 0 MGR Page 44 31 Separate the cover slightly Keep in mind that flex foils are still connected 32 Open these 2 connectors with the SS 93 carefully 33 Now the SLIDE MODULE ASSEMBLY can be removed 34 Disconnect the camera connector 35 Lift up the ENGINE MODULE Keep in mind that the flex foil is still connected 36 Disconnect the flex foil ...

Page 20: ...GR Page 44 37 Lift out the ANTENNA MODULE ASSEMBLY 38 Remove the MICROPHONE and the DC JACK The MICROPHONE will be destroyed surely and must be renewed when reassemble 39 Gently pry out the 1YF SIM CARD MODULE and remove it 40 Carefully release the glued in CAMERA FLEX ASSEMBLY 41 Now it can be removed easily 42 Unlock all clips of the SIDE KEYS Note that these clips are very delicate and can brea...

Page 21: ...ght 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 43 Lift up the 1YC UI FLEX ASSEMBLY 44 Peel it up completely 45 It can t be used again Remove all adhesive residues before reassemble 46 Peel up the T9 FLEX ASSEMBLY beginning from the connector side 47 It can t be used again 48 Remove any adhesive residues before reassemble ...

Page 22: ...t CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 19 Jan 2007 22 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 49 The disassembly procedure is now complete ...

Page 23: ...on All rights reserved Approved 1 0 MGR Page 44 ASSEMBLY INSTRUCTION 12 1 Needed tools The SS 93 metal tweezers a torque driver with a Torx Plus size 6 bit and a DC plug 2 The SS 110 Alignment tool is also needed for correct placement of the flex foils 3 Place the flex foil assemblies 4 Mind the guide 5 Remove all protective films 6 Bring the slider into position shown ...

Page 24: ...ght 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 7 Position it over the flex foil assemblies mind the guides 8 Push it down slightly 9 Bend over this contact foil and fix it 10 Lift up the SLIDE MODULE ASSEMBLY and turn it Remove this protecting film 11 Position it as shown smooth it down evenly 12 Mind the alignment tabs ...

Page 25: ...08 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 13 Insert the SIDE KEYS 14 Push it down slightly click all snaps into their places 15 Position them with the SS 93 16 Insert the CAMERA FLEX ASSEMBLY 17 Check the correct positioning before continue 18 Insert the SIM CARD MODULE and click it into its place ...

Page 26: ...2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 19 Insert the MICROPHONE and CD JACK 20 Insert the ANTENNA MODULE ASSEMBLY 21 Close the connector of the SIM CARD MODULE 22 Position the ENGINE MODULE into the B COVER ASSEMBLY 23 Close the connector of the CAMERA FLEX ASSEMBLY 24 Bring the SLIDE MODULE ASSEMBLY into position shown ...

Page 27: ...on All rights reserved Approved 1 0 MGR Page 44 25 Slot the connector through the recess as shown 26 Bend over the 2nd flex foil as shown 27 Now position the SLIDE MODULE ASSEMBLY over the B COVER ASSEMBLY 28 Close this connector first 29 Move the SLIDE MODULE ASSEMBLY down and close the 2nd connector 30 Now close the slider slowly and align it to the B COVER ASSEMBLY ...

Page 28: ...tion All rights reserved Approved 1 0 MGR Page 44 31 Mind this guide 32 Click these 2 top snaps into their places 33 Set the correct torque for the single screw 34 Bring the SLIDE MODULE ASSEMBLY into position shown to reach the hidden thread 35 Hold the slider into position Insert the screw 36 To prevent destroying the plastic thread turn the screw to the left first ...

Page 29: ...ghts reserved Approved 1 0 MGR Page 44 37 Then tighten it to the correct torque 38 Mind the correct placement of the EARPIECE HOLDER ASSEMBLY 39 Check that the SHEET METAL ASSEMBLY was positioned correctly to ensure the correct functionality of the slider 40 Tighten the 4 screws in the order shown 41 Insert the S60 KEYMAT first before placing the A COVER ASSEMBLY Mind the guide ...

Page 30: ...opment CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 19 Jan 2007 30 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 LEGEND FOR QUICK TROUBLE SHOOTER 13 ...

Page 31: ...lopment CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 19 Jan 2007 31 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 QUICK TROUBLE SHOOTER POWER ON 14 ...

Page 32: ...lopment CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 19 Jan 2007 32 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 QUICK TROUBLE SHOOTER CHARGING 15 ...

Page 33: ...opment CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 19 Jan 2007 33 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 QUICK TROUBLE SHOOTER NO SERVICE 16 ...

Page 34: ...velopment CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 19 Jan 2007 34 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 QUICK TROUBLE SHOOTER SIM 17 ...

Page 35: ...lopment CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 19 Jan 2007 35 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 QUICK TROUBLE SHOOTER EARPIECE 18 ...

Page 36: ...pment CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 19 Jan 2007 36 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 QUICK TROUBLE SHOOTER IHF SPEAKER 19 ...

Page 37: ...lopment CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 19 Jan 2007 37 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 QUICK TROUBLE SHOOTER DISPLAY 20 ...

Page 38: ...opment CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 19 Jan 2007 38 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 QUICK TROUBLE SHOOTER MICROPHONE 21 ...

Page 39: ...opment CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 19 Jan 2007 39 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 QUICK TROUBLE SHOOTER T9 KEYMAT 22 ...

Page 40: ...opment CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 19 Jan 2007 40 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 QUICK TROUBLE SHOOTER S60 KEYMAT 23 ...

Page 41: ...MO Operations Logistics Multimedia Creation Support CONFIDENTIAL 19 Jan 2007 41 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 QUICK TROUBLE SHOOTER VOLUME KEYS EDIT VOICE KEY 24 ...

Page 42: ...elopment CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 19 Jan 2007 42 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 QUICK TROUBLE SHOOTER CAMERA 25 ...

Page 43: ...okia com Bluetooth test You need another Bluetooth device e g 6230 to do a GoNoGo test Make sure that Bluetooth is activated in the reference unit The distance of the devices should be not more than 5m from each other Infrared test You need another infrared device e g 6230 to do a GoNoGo test The infrared windows of the devices must be directed to each other and should have a distance of approxima...

Page 44: ...L 19 Jan 2007 44 Service Manual E65 RM 208 Copyright 2007 NOKIA Corporation All rights reserved Approved 1 0 MGR Page 44 A battery tester lets you test the capacity of NOKIA batteries Please refer to the actual information on NOKIA Online http www astratec co uk http www cadex com BATTERY TEST 27 ...

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