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Training and Vendor Development

CMO Service Operations

Multimedia Creation & Support

CONFIDENTIAL

27.Apr.2006

6

Service Manual E6 RM-89

Copyright © 2006 NOKIA Corporation. All rights reserved.

Approved 2.0

DJk

Page

(9)

Recommendation for the ecologically friendly disposal of components. Colorized components show the various categories.

See the corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.

EXPLODED VIEW AND COMPONENT DISPOSAL

4.

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Summary of Contents for E61

Page 1: ...ics Band Quad band phone for GSM 850 900 1800 1900MHz and WCDMA 2100 Display Active matrix color display with up to 16M colors resolution 320 x 240 pixel Bluetooth WLAN IrDA Connector Pop Port connector Memory card miniSD Black Berry compatible SERVICE MANUAL Level 1 2 Environmental characteristics Lead free soldered Transceiver with BP 5L 1500mAh Li Ion battery pack Talk time Standby Note 4 to 7h...

Page 2: ...ate Comments Draft 0 1 13 Apr 2006 Initial draft Approved 1 0 20 Apr 2006 Approval Approved 2 0 27 Apr 2006 SS 76 Domesheet alignment tool added Page TABLE OF CONTENTS INTRODUCTION 3 GENERAL REPAIR INFORMATION 4 PATHFINDER FOR WORKSHOP STAFF 5 EXPLODED VIEW AND COMPONENT DISPOSAL 6 COMPONENT OVERVIEW 7 SPARE PARTS LIST 8 SERVICE TOOLS 9 SW UPDATE 11 DISASSEMBLY INSTRUCTION 12 ASSEMBLY HINTS 17 GON...

Page 3: ...NGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY THE CELLULAR TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTI...

Page 4: ...he soldering joints of the parts concerned with regard to the fault symptom e g soldered connectors or switches and resolder them if necessary Level 2 only Remove excess soldering flux after repair Observe the torque requirements when assembling the unit Preferably use your own equipment for testing E g if the customer complains about charger function please test the phone with your own charger to...

Page 5: ...ion in different folders like Support Library Phones Service Manuals Service Bulletins Software Repair Information Level 1 2 e learning former NOKIA CarePoint on NOKIA Online Former NOKIA CarePoint content such as Online Troubleshooting Product Information Videos Disassembly Assembly can be found on NOKIA Online NOKIA Online Care Services Training Phone Models Level 1 2 e learning courses offer a ...

Page 6: ...61 RM 89 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 DJk Page 19 Recommendation for the ecologically friendly disposal of components Colorized components show the various categories See the corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL EXPLODED VIEW AND COMPONENT DISPOSAL 4 ...

Page 7: ...ndor Development CMO Service Operations Multimedia Creation Support CONFIDENTIAL 27 Apr 2006 Service Manual E61 RM 89 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 DJk Page 19 COMPONENT OVERVIEW 5 ...

Page 8: ...KIA Corporation All rights reserved Approved 2 0 DJk Page 19 Please repleace this page placeholder with the latest corresponding Service Bulle tins spare parts SWAP units and service tools from NOL This will ensure that you are using up to date order codes only Therefore Service Bulletins on NOL have to be checked on a daily basis SPARE PARTS LIST 6 ...

Page 9: ... use ACF 8 Universal Power Supply for FLS 4S Travel Charger AC 4 Small and lightweight charger for fast charging of your phone battery Internal Battery BP 5L Inserted under the back cover this Li Ion 1500 mAh battery provides power in a lightweight package Headset HS 3 Provides convenient handsfree use and the pleasure of listening to music in stereo from your compatible Nokia phone Available in b...

Page 10: ...31 Tonichi torque driver NOKIA No 6901525 Hoya micro fiber cloth MX304 Dastex gloves S M XL Artilux goggles AH166 Wera bit T5 867 4TX 5x50 Wera 867 4 6IP 50mm Torx 6 PLUS Wera bit T6 867 4TX 6x50 Wera 867 1 5IP 25mm Torx 5 PLUS Wera bit T6 PLUS 867 4TX 6IP Facom side cutter 416E Facom T5 driver SP 14032 Facom T6 driver SP 14033 Facom slot screwdriver AEF 2x35 E Wetec tweezers 7abb SA ESD Wetec twe...

Page 11: ...e Manual E61 RM 89 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 DJk Page 19 SW UPDATE 8 Flash Concept Point of Sales To use the FLS 4S Flash Dongle you should follow the user s guide inside the sales package Always check for the latest ver sion of flash software which is available on NOKIA Online ...

Page 12: ...CTION 9 1 Needed tools 2 Cover the window with a protective film 3 Push the BATTERY RELEASE BUTTON and remove the BATTERY COVER 4 Unlock the snaps of the ANTENNA LID with the SRT 6 5 Carefully lift up the ANTENNA LID 6 Unscrew the six Torx Plus size 6 screws in the order shown Do not reuse the screws SRT 6 TORX PLUS SIZE 6 SCREWDRIVER METAL TWEEZERS DC PLUG TORQUE DRIVER TORX PLUS TORX PLUS SIZE 6...

Page 13: ...rporation All rights reserved Approved 2 0 DJk Page 19 7 Remove the assemblies from the A COVER ASSY 8 Cover the WINDOW ASSY with protective film 9 Gently open the LCD connector with the SRT 6 10 Unscrew the Torx Plus size 6 screw Do not reuse the screw 11 Unscrew the Torx Plus size 4 screw Do not reuse the screw 12 Remove the LCD MODULE and the WINDOWS ASSY ...

Page 14: ... 0 DJk Page 19 13 The EARPIECE drops out easily by pushing it down with a screwdriver 14 Use the SRT 6 to separate LCD MODULE from the WINDOWS ASSY 15 Remember to cover the inner side of the WINDOW ASSY end the LCD MODULE with protective film 16 Separate the KEYMAT from the A COVER ASSY 17 If needed carefully unlock and remove the OPERATOR LOGO 18 First lift up the ANTENNA ASSY and then pull it ou...

Page 15: ...ed 2 0 DJk Page 19 19 Remove the 1NF ENGINE MODULE from the CHASSIS 20 Use the DC plug to remove the DC JACK 21 Remove the MICROPHONE with tweezers Avoid bending the spring contacts 22 Remove the JOYSTICK MODULE 23 Note The 1RE JOYSTICK ASSY is glued to the CHASSIS with the JOYSTICK MODULE TAPE Carefully separate the parts from each other with SRT 6 24 Remove the 1RE JOYSTICK ASSY with tweezers ...

Page 16: ...e Manual E61 RM 89 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 DJk Page 19 25 Unlock the SIDE BUTTON MODULE ASSY 26 and remove it from its socket 27 Unlock the both snaps of the CONNECTOR HOUSING INCL IRDA WINDOW 28 and remove it 29 Remove the BATTERY RELEASE BUTTON and the BATTERY RELEASE SPRING ...

Page 17: ...it 2 Always use a new screw Tighten the Torx Plus size 4 screw to the torque of 17 Ncm 3 First insert the guide pins of the ANTENNA ASSY into the recesses of the CHASSIS then place the ANTENNA ASSY it into its socket 4 Always use a new screw To avoid damaging the plastic thread first turn the screw slightly left to engage the thread and then tighten it to the torque of 22 Ncm 5 Always use new scre...

Page 18: ...er to the User s guide The User s Guide is available on www nokia com Bluetooth test You need another Bluetooth device e g 6230 to do a GoNoGo test Make sure that Bluetooth is activated in the reference unit The distance of the devices should be not more than 5m from each other Warning Do not point the IR infrared beam at anyone s eye or allow it to interfere with other IR devices This device is a...

Page 19: ...L 27 Apr 2006 19 Service Manual E61 RM 89 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 DJk Page 19 A battery tester lets you test the capacity of NOKIA batteries Please refer to the latest information on NOKIA Online http www astratec co uk http www cadex com BATTERY TEST 2 ...

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