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nokia

 

 C

ONNECTING

 

P

EOPLE

 

PAGE 2 (24) 

NMP/CMO Sales and Marketing 

 

Approved 1.0

Customer Care EMEA 

 

DJk

Technical Services, Repair Concepts 

Confidential 

 

03.03.2004

 

Service Manual 7200 Level 1&2 

Copyright 2003-2004 © Nokia Corporation 

TABLE OF CONTENT 

                                                                                                                                                                 Page 

1.

 

INTRODUCTION ...................................................................................................................................... 3

 

2.

 

GENERAL REPAIR INFORMATION ................................................................................................... 4

 

3.

 

PATHFINDER FOR WORKSHOP STAFF............................................................................................ 5

 

4.

 

EXPLODED VIEW AND COMPONENT DISPOSAL .......................................................................... 6

 

5.

 

SPARE PARTS LIST................................................................................................................................. 7

 

6.

 

SERVICE TOOLS...................................................................................................................................... 8

 

7.

 

SW-UPDATE ............................................................................................................................................ 10

 

8.

 

DISASSEMBLY INSTRUCTIONS (ALSO SEE THE VIDEO CLIPS ON CARE POINT) ............ 11

 

9.

 

DOMESHEET EXCHANGE .................................................................................................................. 13

 

10.

 

LEGEND FOR QUICK TROUBLE SHOOTER .............................................................................. 15

 

11.

 

QUICK TROUBLE SHOOTER PART 1 .......................................................................................... 16

 

12.

 

QUICK TROUBLE SHOOTER PART 2 .......................................................................................... 17

 

13.

 

QUICK TROUBLE SHOOTER PART 3 .......................................................................................... 18

 

14.

 

CAMERA GONOGO TEST................................................................................................................ 19

 

15.

 

INFRARED GONOGO TEST ............................................................................................................ 20

 

16.

 

GONOGO TEST .................................................................................................................................. 21

 

17.

 

BATTERY TEST.................................................................................................................................. 21

 

18.

 

SERVICE NOTES................................................................................................................................ 22

 

19.

 

FORWARDING OF REPAIRS .......................................................................................................... 23

 

20.

 

ESD PROTECTION REQUIREMENTS........................................................................................... 24

 

 

 

CHANGE HISTORY 

 

Status 

Version No. 

Date 

Comments 

Draft

 

0.1 15.01.2004 

Initial 

draft 

Approved 

1.0 03.03.2004 

Recommendation 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for 7200

Page 1: ...resence enhanced contacts Stereo FM radio Integrated handsfree speaker Pop Port interface EDGE Transceiver with BL 4C 720mAh Li Ion battery pack Talk time Standby Note 2h 5h 150h 300h Depends on network parameters SERVICE MANUAL Service Level 1 2 Copyright Nokia Corporation This material including documentation and any related computer programs is protected by copyright controlled by Nokia Corpora...

Page 2: ...RE PARTS LIST 7 6 SERVICE TOOLS 8 7 SW UPDATE 10 8 DISASSEMBLY INSTRUCTIONS ALSO SEE THE VIDEO CLIPS ON CARE POINT 11 9 DOMESHEET EXCHANGE 13 10 LEGEND FOR QUICK TROUBLE SHOOTER 15 11 QUICK TROUBLE SHOOTER PART 1 16 12 QUICK TROUBLE SHOOTER PART 2 17 13 QUICK TROUBLE SHOOTER PART 3 18 14 CAMERA GONOGO TEST 19 15 INFRARED GONOGO TEST 20 16 GONOGO TEST 21 17 BATTERY TEST 21 18 SERVICE NOTES 22 19 FO...

Page 3: ... SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC OPERATION OF ANY...

Page 4: ...rding the indicated error e g soldered connectors or switches and resolder them if necessary Level 2 only o Remove redundant soldering flux after repair o Meet the torque requirements when assembling the unit see also the document torques for transceiver assembly on Nokia Partner Web Site o Always use your own equipment for testing where you are sure that it works E g if the customer complains abo...

Page 5: ...tware updates a daily check of latest updates in support library is needed Nokia Care Point is repair support and training channel for Nokia service suppliers mainly for service levels 1 and 2 By providing visual and easy to learn support and training material such as illustrative repair videos troubleshooting with pictures product information and general repair information Nokia Care Point offers...

Page 6: ...ts Confidential 03 03 2004 Service Manual 7200 Level 1 2 Copyright 2003 2004 Nokia Corporation 4 EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components Colorized components show the different categories See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on PWS ...

Page 7: ...04 Service Manual 7200 Level 1 2 Copyright 2003 2004 Nokia Corporation 5 SPARE PARTS LIST Please exchange this page placeholder with latest corresponding Service Bulletins spare parts SWAP units and service tools form PWS This will ensure that you are using up to date order codes only Therefore Service Bulletins have to be checked from PWS on daily basis ...

Page 8: ...Li Ion 720 mAh battery Travel Charger ACP 8E Travel Charger ACP 8X Small and lightweight charger for fast charging of your phone battery Headset HDS 3 Small and lightweight stereo headset for handsfree functionality and listening to FM radio SRT 10 Camera removal tool XCS 1 Service Cable is used to connect FLS 4S to SF 11 SF 11 POS Flash Adapter is used in POS Point of Sales environment for softwa...

Page 9: ...l SRT 6 Nokia No 0770431 Tonichi torque driver Nokia No 6901525 Hoya micro fibre cloth MX304 Dastex gloves S M XL Artilux goggles AH166 Wera bit T5 867 4TX 5x50 Wera bit T6 867 4TX 6x50 Wera bit T6 PLUS 867 4TX 6IP Facom side cutter 416E Facom T5 driver SP 14032 Facom T6 driver SP 14033 Facom slot screwdriver AEF 2x35 E Wetec tweezers 7abb SA ESD Wetec tweezers 22 SA ESD Wetec tweezers 13 SA SMD E...

Page 10: ...kage Please check always for the latest version of flash software which is available on Nokia Partner Web Site Flash Concept Point of Sales It is very important to follow this insertion and removal procedure otherwise the contact pins of Flash Adapter will be damaged Insert the Flash Adapter SF 11 like a battery start at the Battery Connector side Now push down the upper side of the phone do not u...

Page 11: ... 8 DISASSEMBLY INSTRUCTIONS ALSO SEE THE VIDEO CLIPS ON CARE POINT Protect window with a film to avoid dust and scratches Also protect the front side of the Upper Block Remove the Battery Cover Always remove the battery before continuing disassembly Push the SIM Cover a bit forward and take it away Now the SIM Card Reader Upper Part can be removed Pick up Screw Caps with dental tool Use always new...

Page 12: ... Always use new gel screws for assembly Hold the Upper Block as shown in the picture and remove the A Cover Lower Now the Keymat can be removed When it is needed to exchange the Vibra Microphone or DC Jack remove this unit from B Cover as shown in the picture and continue on page 15 Note that UI PWB is glued to the Engine Module with a UI Adhesive Do not bend UI PWB when detaching it from Engine M...

Page 13: ...rewdriver as a lever Vibra Motor can be removed easy Take care of the right position when assembling Take away the Microphone by using the dental tool Tweezers can be used to remove the DC Jack Take care not to damage spring contacts 9 DOMESHEET EXCHANGE Protect the UI Adhesive Remove the faulty Domesheet by lifting it up carefully from UI PWB Module Take care about LEDs on the UI PWB Module durin...

Page 14: ...ig Mind the guiding pins Remove the protection film Tweezers can be used for retaining the Domesheet Arrows point to the right assembly position and put the UI PWB Module onto the Domesheet Assembly Jig carefully Press on PWB Module after checking that all guiding pins are positioned correctly Finally check that the holes of Domesheet are centered to the UI PWB module holes Ensure also that there ...

Page 15: ... forward Only underlined components e g I002 can be changed The start point of repair activities regarding the appeared fault symptoms Follow the arrows step by step Connectors Check the connectivity Pads or contacts Check optical and mechanical condition particularly regarding to corrosion Clean if necessary Measure component for electrical functionality and change if needed Level 2 only Pads or ...

Page 16: ... 16 24 NMP CMO Sales and Marketing Approved 1 0 Customer Care EMEA DJk Technical Services Repair Concepts Confidential 03 03 2004 Service Manual 7200 Level 1 2 Copyright 2003 2004 Nokia Corporation 11 QUICK TROUBLE SHOOTER PART 1 ...

Page 17: ... 17 24 NMP CMO Sales and Marketing Approved 1 0 Customer Care EMEA DJk Technical Services Repair Concepts Confidential 03 03 2004 Service Manual 7200 Level 1 2 Copyright 2003 2004 Nokia Corporation 12 QUICK TROUBLE SHOOTER PART 2 ...

Page 18: ... 18 24 NMP CMO Sales and Marketing Approved 1 0 Customer Care EMEA DJk Technical Services Repair Concepts Confidential 03 03 2004 Service Manual 7200 Level 1 2 Copyright 2003 2004 Nokia Corporation 13 QUICK TROUBLE SHOOTER PART 3 ...

Page 19: ...re starting the GoNoGo test check that camera window is clean If not clean the window with cloth From Home Menu press the Menu key upper key To take a picture press the Menu key Capture middle key This Image will be saved to Gallery into the Photos folder automatically Test was successful if the Image appears on your Display The camera is ok Select Delete middle key Select Yes Select EXIT for Home...

Page 20: ...g Do not point the IR infrared beam at anyone s eye or allow it to interfere with other IR devices This device is a Class 1 Laser product Test unit Reference unit infrared activated From Home Menu push the Menu key lower key down This displays Phonebook entries If phone and SIM memory is empty create one new entry Choose one phonebook entry and select Details Select Options Select Send bus Card Se...

Page 21: ...unscrewed to guarantee the functionality of the phone Please refer to the actual information on Partner Web Site and Nokia Care Point When using delivered tester support files take care of the right setup according to the tester type and product type Please refer to Recommended Service Equipment on Nokia Partner Web Site Mobile Phone Tester 17 BATTERY TEST A battery tester lets you test the capaci...

Page 22: ...t 2003 2004 Nokia Corporation 18 SERVICE NOTES We recommend using Service Notes when shipping phones to other service suppliers It prevents the product from scratches it is ESD neutral and has the possibility to give valuable feedback of the fault symptom through a structured form Please refer to the document Service Notes for faulty NMP transceiver on Partner Web Site to get further information ...

Page 23: ... is necessary to forward of repairs to appropriate service supplier with higher service level we recommend using the offered swap phone cartons as described in Spare Parts SB 004 Always Protect the window with a protection film Put the unit under the stretch film Add repair documentation e g filled in service note into the swap carton Fold the swap carton as shown in Spare Parts SB 004 There are t...

Page 24: ...irements in folder General instructions USE Conductive bags and boxes USE ESD compatible service tools USE Conductive wastebaskets USE ESD gloves when handling PWBs PCBs USE Cleaning material without changing el Characteristics USE Grounded service equipment i e soldering station USE ESD clothes such as coat or frock NO Smoking NO Drinking NO Eating NO Dust NO Useless Items NO Normal pressured air...

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