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Nokia 6610 - Cell Phone 625 KB, Service Manual

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Nokia 6610 - Cell Phone 625 KB Service Manual Download Page 27

CCS Technical Documentation

6610/7210 Parts List

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Summary of Contents for 6610 - Cell Phone 625 KB

Page 1: ... XVWRPHU DUH 6ROXWLRQV 7HFKQLFDO RFXPHQWDWLRQ VVXH RS ULJKW 2002 1RNLD RUSRUDWLRQ OO 5LJKWV 5HVHUYHG 1 1 8 HOOXODU 3KRQHV Nokia 7210 and Nokia 6610 NMP Part No Original 0275618 COMPANY CONFIDENTIAL ...

Page 2: ... XVWRPHU DUH 6ROXWLRQV 7HFKQLFDO RFXPHQWDWLRQ VVXH RS ULJKW 2002 1RNLD RUSRUDWLRQ OO 5LJKWV 5HVHUYHG PHQGPHQW 5HFRUG 6KHHW Amendment No Date Inserted By Comments Original 10 02 O Juntunen Original issue ...

Page 3: ...W 2002 1RNLD RUSRUDWLRQ OO 5LJKWV 5HVHUYHG 1RNLD 6HUYLFH 0DQXDO 6WUXFWXUH 1 General Information 2 Parts List 3 Service SW Instructions and Service Concepts 4 Service Tools 5 Disassembly and Assembly Instructions 6 Troubleshooting 7 System Module User Interface ...

Page 4: ...GHYHORSPHQW GHWDLOV RI DOO WHFKQLFDO PRGLILFDWLRQV ZLOO EH LQFOXGHG ZLWK VHUYLFH EXOOHWLQV KLOH HYHU HQGHDYRXU KDV EHHQ PDGH WR HQVXUH WKH DFFXUDF RI WKLV GRFXPHQW VRPH HUURUV PD H LVW I DQ HUURUV DUH IRXQG E WKH UHDGHU 12 25325 7 21 VKRXOG EH QRWLILHG LQ ZULWLQJ 3OHDVH VWDWH 7LWOH RI WKH RFXPHQW VVXH 1XPEHU DWH RI SXEOLFDWLRQ DWHVW PHQGPHQW 1XPEHU LI DSSOLFDEOH 3DJH V DQG RU LJXUH V LQ HUURU 3OHD...

Page 5: ...327 17 3 26 9 70263 5 6 3 752 67 7 216 6 59 67 7 216 67 1 5 6 7 23 5 7 21 2 1 5 2 75 160 77 1 48 30 17 1 8 1 8 5 7 3 21 6 0 17 5 5 7 7 81 7 21 7 2 1 48 7 3527 7 0 9 6 2168 7 3 6 1 25 7 0 18 785 5 2 7 0 9 28 9 1 48 67 216 27 5 7521 48 30 17 0 62 68 7 72 17 5 5 1 DXWLRQV 6HUYLFLQJ DQG DOLJQPHQW PXVW EH XQGHUWDNHQ E TXDOLILHG SHUVRQQHO RQO QVXUH DOO ZRUN LV FDUULHG RXW DW DQ DQWL VWDWLF ZRUNVWDWLRQ D...

Page 6: ...plied except for the phone covers which can be replaced by the customer All electronic parts of the phone including the display are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the phone or hand...

Page 7: ... XVWRPHU DUH 6ROXWLRQV 1 8 6HULHV 7UDQVFHLYHUV VVXH 1RNLD RUSRUDWLRQ HQHUDO QIRUPDWLRQ ...

Page 8: ... VVXH 7DEOH RI RQWHQWV 3DJH 1R NHL 4 Product Selection 3 Desktop Option 5 Mobile Option 7 Plug and Play Handsfree 8 Accessories List 9 Technical Specifications 11 General Specifications of Transceiver NHL 4 11 Battery endurace 12 Environmental conditions 12 Transceiver Features 12 Data accessories 13 ...

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Page 11: ...2IILFH FFHVVRULHV 3URGXFW FRGH 6WHUHR HDGVHW 6 QGXFWLYH RRSVHW 36 LJDUHWWH LJKWHU KDUJHU DWWHU KDUJLQJ VWDQG RQQHFWLYLW HVN 6WDQG 9 RQQHFWLYLW GDSWHU DEOH 8 0RELOH FFHVVRULHV DUNLW 3URGXFW FRGH DQGVIUHH XQLW 8 0RELOH ROGHU 0 6 0RXQWLQJ SODWH 0 8 DQGVIUHH PLFURSKRQH 0 WHUQDO VSHDNHU 6 6 VWHP FDEOH 6 8 3RZHU FDEOH 3 8 3ULYDF KDQGVHW 68 HDGUHVW KDQGVIUHH RRP KHDGVHW QWHQQD RXSOHU ...

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Page 14: ...HV LQFOXGH GPRS Integrated Stereo FM radio with external audio amplifier Full graphic Colour Display Jack IV style UI with four soft keys Integrated IR link internal data Internal vibra Integrated Hands Free IHF Speaker Pop Port TM System Connector Plug in SIM card below the back cover of the phone Back mounted antenna no connection for external antenna ...

Page 15: ... KDUDFWHULVWLFV EVROXWH 0D LPXP 5DWLQJV 6XSSO 9ROWDJHV XUUHQW RQVXPSWLRQ 3DUDPHWHU 0LQ 7 SLFDO 0D 8QLW DWWHU 9ROWDJH GOH 9 DWWHU 9ROWDJH DOO 9 KDUJHU QSXW 9ROWDJH 9 KDUJLQJ XUUHQW P 3DUDPHWHU 0LQ 7 SLFDO 0D 8QLW 1RWHV DWWHU 9ROWDJH 9 6 FXW RII 9 RQGLWLRQ 0LQ 7 SLFDO 0D 8QLW DOO 0R8 60 6 3 6 P GOH 0R8 P 3RZHU RII µ ...

Page 16: ...NHL 4 4U Company confidential General Information CCS Technical Documentation 3DJH 1RNLD RUSRUDWLRQ VVXH 7KLV SDJH OHIW LQWHQWLRQDOO EODQN ...

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Page 18: ...NHL 4 4U Company confidential 6610 7210 Parts List CCS Technical Documentation 3DJH 1RNLD RUSRUDWLRQ VVXH 7KLV SDJH OHIW LQWHQWLRQDOO EODQN ...

Page 19: ...H RI RQWHQWV 3DJH 1R Exploded View of Nokia 7210 NHL 4 4 Assembly Parts Lists 5 Nokia 6610 7210 common assembly parts 5 Variant Parts 7210 6 Variant Parts 6610 6 TB4 module parts EDMS v 9 3 7 Parts list TK4 UI module 0201827 for NHL 4 18 EDMS v 3 0 18 Parts list TK7 UI module 0201909 for NHL 4U 19 EDMS v 2 1 19 ...

Page 20: ...NHL 4 4U Company confidential 6610 7210 Parts List CCS Technical Documentation 3DJH 1RNLD RUSRUDWLRQ VVXH SORGHG 9LHZ RI 1RNLD 1 RU WKH SDUWV OLVW UHIHU WR WKH QH W SDJH ...

Page 21: ...UW 1DPH LVSOD 6KLHOG PF 1KO FG 0RGXOH RJ RORXUVWQ 7 8 RDUG 0RGXOH 7 8 RDUG 0RGXOH FG UDPH PF 1KO 6SHDNHU RDP 7DSH 6SHDNHU GE U 3LFR 0LF ERRW VV GE PP 6FUHZ H 7 PG ON QWHQQD 3RJR 3LQ PP PP 9ROXPH H PG 1KO U LQGRZ PG 1KO RQQ F MDFN PP SRO 6SU GHJ 9LE PRWRU VV 9GF 5SP 5HOHDVH XWWRQ 1KO 6SULQJ 1KO 3RZHU H PG 1KO 6SHDNHU I GE U QWHQQD QW QWHQQD JVP SFQ SFV QWHQQD QW QWHQQD JVP SFQ SFV ...

Page 22: ... 7XUTXRLVH FRYHU VV PF URZQ H SDG DWLQ PF 1KO H SDG UDELF PF 1KO H SDG ULOOLF PF 1KO H SDG UHHN PF 1KO H SDG HEUHZ PF 1KO FRYHU VV PF 2UDQJH FRYHU VV PF 7XUTXRLVH FRYHU VV PF URZQ Table 2 6610 variant parts 7 0 B 5 8 7 5 47 3 57 12 3 57 1 0 FRYHU VV PF ODFN FRYHU VV PF KLWH FRYHU VV PF UH H SDG DWLQ PF GM H SDG UDELF PF GM H SDG ULOOLF PF GM H SDG UHHN PF GM H SDG HEUHZ PF GM FRYHU VV PF ODFN FRYH...

Page 23: ...WDO F B Y N RWWRP KLS UUD B B3 S 9 7RS 6 KLSFDS U X 9 7RS 7 KLSFDS U X 9 7RS 4 KLSFDS 1S S 9 7RS 7 KLS UUD B B3 S 9 7RS 5 KLSFDS Q 9 7RS 6 KLSFDS S 9 7RS 6 KLSFDS 1 S 9 7RS 6 KLSFDS S 9 7RS 6 KLSFDS S 9 7RS 7 KLSFDS Q 9 7RS 6 KLSFDS 1 Q 9 7RS 7 KLSFDS Q 9 7RS 5 KLSFDS Q 9 7RS 6 KLSFDS Q 9 7RS 7 KLSFDS 1 S 9 7RS 6 KLSFDS Q 9 7RS 7 KLSFDS Q 9 7RS 5 KLSFDS Q 9 7RS 6 KLS UUD B B3 Q 9 7RS 7 KLSFDS Q 9 ...

Page 24: ...B B3 Q 9 7RS 5 KLSFDS Q 9 7RS 5 KLSFDS X 9 7RS 5 KLSFDS X 9 RWWRP 3 KLSFDS Q 9 7RS 5 KLSFDS Q 9 7RS 2 KLSFDS Q 9 7RS 1 KLSFDS X 9 7RS 1 KLSFDS Q 9 7RS 4 KLSFDS X 9 7RS 2 KLSFDS X 9 7RS 3 KLSFDS X 9 7RS 2 KLSFDS X 9 7RS 4 KLSFDS X 9 7RS 2 KLSFDS X 9 7RS 4 KLSFDS S 9 7RS 4 KLSFDS S 9 7RS 3 KLSFDS X 9 7RS 3 KLSFDS X 9 7RS 3 KLSFDS X 9 7RS 4 KLSFDS X 9 7RS 4 KLSFDS X 9 7RS 4 KLSFDS Q 9 7RS 1 KLSFDS X ...

Page 25: ... 0 KLSFDS X 9 7RS 0 KLSFDS X 9 7RS 1 KLSFDS X 9 7RS 1 KLSFDS X 9 7RS 1 KLSFDS X 9 7RS 1 KLSFDS X 9 7RS 4 KLSFDS X 9 7RS 1 KLSFDS Q 9 7RS 1 KLSFDS Q 9 7RS 2 KLSFDS Q 9 7RS 5 KLSFDS Q 9 7RS 4 KLSFDS Q 9 7RS 4 KLSFDS Q 9 7RS 4 KLSFDS Q 9 7RS 5 KLSFDS X 9 7RS 1 KLSFDS X 9 7RS 3 KLSFDS X 9 7RS 1 KLSFDS X 9 7RS 1 KLSFDS X 9 7RS 2 KLSFDS X 9 7RS 5 KLSFDS X 9 RWWRP KLSFDS S 9 RWWRP KLSFDS X 9 RWWRP KLSFDS...

Page 26: ...P 3 KLSFDS Q 9 RWWRP 1 KLS UUD B B3 Q 9 RWWRP 1 HUFDS Q 9 RWWRP 1 KLS UUD B B3 Q 9 RWWRP 1 KLSFDS Q 9 RWWRP 3 KLSFDS S 9 RWWRP 2 KLSFDS Q 9 RWWRP 2 KLSFDS Q 9 RWWRP 2 KLSFDS X 9 RWWRP 1 HUDPLF FDS Q 9 RWWRP 2 KLSFDS Q 9 RWWRP 2 KLSFDS Q 9 RWWRP 2 KLSFDS S 9 RWWRP 2 KLSFDS S 9 RWWRP 7 KLSFDS Q 9 7RS 4 KLSFDS Q 9 7RS 4 KLSFDS Q 9 7RS 1 KLSFDS Q 9 7RS 1 KLSFDS Q 9 7RS 4 KLSFDS Q 9 7RS 1 KLSFDS Q 9 7R...

Page 27: ...SFDS Q 9 RWWRP KLSFDS S 9 RWWRP KLSFDS Q 9 RWWRP KLSFDS S 9 RWWRP KLSFDS S 9 RWWRP KLSFDS S 9 RWWRP KLSFDS S 9 RWWRP KLSFDS S 9 RWWRP KLSFDS S 9 RWWRP 0 KLSFDS S 9 RWWRP 0 KLSFDS S 9 RWWRP KLSFDS S 9 RWWRP 0 KLSFDS Q 9 RWWRP KLSFDS S 9 RWWRP KLS UUD B S a RWWRP KLSFDS Q 9 RWWRP KLSFDS S 9 RWWRP KLSFDS S 9 RWWRP KLSFDS Q 9 RWWRP 0 KLSFDS S 9 RWWRP KLSFDS Q 9 RWWRP KLSFDS Q 9 RWWRP 0 KLSFDS S 9 RWWR...

Page 28: ...RP KLSFDS S 9 RWWRP KLSFDS Q 9 RWWRP KLSFDS Q 9 RWWRP KLSFDS S 9 RWWRP KLSFDS Q 9 RWWRP KLSFDS S 9 RWWRP KLSFDS X 9 RWWRP KLSFDS S 9 RWWRP KLSFDS 7 17B736 X 9 RWWRP KLSFDS S 9 RWWRP KLSFDS S 9 RWWRP KLSFDS S 9 RWWRP KLSFDS Q 9 RWWRP KLSFDS S 9 RWWRP KLSFDS S 9 RWWRP KLSFDS S 9 RWWRP KLSFDS S 9 RWWRP KLSFDS S 9 RWWRP KLSFDS S 9 RWWRP KLSFDS Q 9 RWWRP KLSFDS S 9 RWWRP KLSFDS S 9 RWWRP KLSFDS S 9 RWW...

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Page 36: ...NHL 4 4U Company confidential 6610 7210 Parts List CCS Technical Documentation 3DJH 1RNLD RUSRUDWLRQ VVXH 7KLV SDJH OHIW LQWHQWLRQDOO EODQN ...

Page 37: ... 6 7HFKQLFDO RFXPHQWDWLRQ 1 8 6HULHV 7UDQVFHLYHUV VVXH RS ULJKW 1RNLD OO ULJKWV UHVHUYHG 6HUYLFH 6RIWZDUH QVWUXFWLRQV ...

Page 38: ...NHL 4 4U Companyconfidential Service Software Instructions CCS Technical Documentation 3DJH RS ULJKW 1RNLD OO ULJKWV UHVHUYHG VVXH 7KLV SDJH OHIW LQWHQWLRQDOO EODQN ...

Page 39: ...les 23 How to Update The FPS 8 Flash Prommer SW 26 FPS 8 Activation and Deactivation 28 Activation 28 Deactivation 30 JBV 1 Docking Station SW 31 Before Installation 31 Installing SW Needed for the JBV 1 SW Update 32 Updating the JBV 1 Docking Station Software 36 Receiver tuning Quick Guide for Tuning With Phoenix 39 General remarks 39 Service Tool Concept for RF Tuning Operations 40 Receiver Tuni...

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Page 41: ...sh update package Manage connection settings depends on the tools you are using Update FPS 8 SW if you use FPS 8 Activate FPS 8 Update JBV 1 Docking Station SW only when needed 7KH IODVK XSGDWH ILOHV DUH GHOLYHUHG ZLWK WKHQ 3KRHQL DWD 3DFNDJH VR XQOHVV RX ZDQW WR XVH FHUWDLQ YHUVLRQ RI WKLV SDFNDJH VHSDUDWH LQVWDOODWLRQ SDFNDJH LV QRW QHHGHG DQ PRUH I RX ZDQW WR XVH LW LW VKRXOG EH LQVWDOOHG DIWHU...

Page 42: ...to be able to install Phoenix depending on the Operating System If the dongle driver is installed or updated you need to reboot your PC before the installation can continue If uninstalling or rebooting is needed at any point you will be prompted by the Install Shield program I DW DQ SRLQW GXULQJ LQVWDOODWLRQ RX JHW WKLV PHVVDJH RQJOH LV QRW IRXQG DQG LQVWDOOD WLRQ FDQ W FRQWLQXH 3RVVLEOH UHDVRQV P...

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Page 46: ...ZQ 3OHDVH ZDLW I UHVWDUWLQJ RI RXU FRPSXWHU LV QHHGHG WKH QVWDOO 6KLHOG L DUG ZLOO WHOO RX DERXW LW Select Yes to reboot the PC immediatelly and No to reboot the PC manually Note that Phoenix doesn t work if components are not registered Click Finish to continue IWHU WKH UHERRW FRPSRQHQWV DUH UHJLVWHUHG DQG 3KRHQL LV UHDG IRU XVH ...

Page 47: ...HU FRS LQJ WKHP I UHVWDUWLQJ RI RXU FRPSXWHU LV QRW QHHGHG OLFN LQLVK WR H LW WKH VHWXS Phoenix is now ready for use Now the installation of Phoenix Service SW is ready and it can be used after Installing Phone model specific Phone Data Package for Phoenix Configuring the connections Updating the Flash Update Package files used with FPS 8 and FLS 4 tools ...

Page 48: ...KHQ LQVWDOOLQJ LW IRU WKH ILUVW WLPH Download the installation package to your computer hard disk Close all other programs Run the application file e g phoenix_service_sw_a3_03_83_005 exe Dongle driver version will be checked and if need be updated After reboot installation starts automatically Newer version of Phoenix will be installed KHQ RX XSGDWH WKH 3KRHQL IURP ROG WR QHZ YHUVLRQ H J update f...

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Page 59: ...e delivered in the same installation package with Phoenix data package Normally it is enough to install the data package only before updating the FPS 8 Separate installation package is for flash support files are available and the files can be updated according to this instruction QVWDOOLQJ WKH ODVK 6XSSRUW LOHV 6WDUW E GRXEOH FOLFNLQJ eg flash_update_02_10_00 exe QVWDOODWLRQ EHJLQV I RX DOUHDG KD...

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Page 68: ...O NOT CONNECT THE USB CABLE JBV 1 TO YOUR COMPUTER YET 5XQ EY BXSGDWH LS ILOH DQG VWDUW 6 QVWDOODWLRQ E GRXEOH FOLFNLQJ 6HWXS H H LOHV QHHGHG IRU 9 3DFNDJH VHWXS 3URJUDP ZLOO EH H WUDFWHG QVWDOODWLRQ EHJLQV SOHDVH UHDG WKH LQIRUPDWLRQ VKRZQ DQG KRRVH 1H W WR FRQWLQXH 8VH VXJJHVWHG GHVWLQDWLRQ IROGHU ZKHUH 9 6 3DFNDJH ZLOO EH LQVWDOOHG DQG FKRRVH ...

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Page 76: ...13 Docking Station Adapter must not be used for RF tunings only for testing Power to MJS 38 must be supplied from an external DC power supply not FPS 8 prommer MJS 38 input voltages 0D LPXP 9 1RPLQDO LQSXW IRU 5 WXQLQJV LV 9 0LQLPXP 9 Remember the cable attenuation when setting required RF levels LJXUH 5 WXQLQJ VHWXS WHP 6HUYLFH DFFHVVRU 7 SH 3URGXFW FRGH 0RGXOH MLJ 0 6 SRZHU FDEOH 3 6 0RGXODU FDE...

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Page 81: ...VXH RS ULJKW 1RNLD OO ULJKWV UHVHUYHG 3DJH Tuning values and ADC readings are shown 7 SLFDO YDOXHV DQG OLPLWV LQ 60 5 DOLEUDWLRQ 60 7 SLFDO YDOXH RZ OLPLW LJK OLPLW 5VVL 5VVL 5VVL 5VVL 5VVL 5VVL 5VVL 5VVL 5VVL 5VVL 5VVL 5VVL 5VVL 5VVL 5VVL ...

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Page 150: ...shooting Check with oscilloscope TXI TXQ signals VR1 VR2 VR4 VR5 VR6 2 8V VrefRF01 1 35 V HELGA serial interface TXP TXC signals OK No Check with RF probe 4G VCO out signal 3589 6 MHz GSM900 3495 6 MHz GSM1800 3760 MHz GSM1900 Level 10dBm OK No dead Replace HELGA Yes Check modulator output components OK Replace faulty component s When 1kOhm passive probe is used correct the measurement result by 2...

Page 151: ...l on PA input 0dBm OK Yes Replace ant switch Yes When 1kOhm passive probe is used correct the measurement by 26dB Check with oscilloscope VANT_1 GSM900 VANT_2 GSM1800 VANT_3 GSM1900 OK Check with oscilloscope VBATT 4V VTXB 2 8 V pulsed VTxLO_GSM 0V GSM900 OK Check VANT lline components OK Replace PA Replace HELGA Replace faulty component s Check components around PA OK Replace faulty component s Y...

Page 152: ...VPCTRL_1800 1900 power level high at R704 C704B 93 TX I Q at R516 517 power level high Random data VANT_1 GSM900 TX at C804 VANT_2 GSM1800 TX at R808 VANT_3 GSM1900 TX at C805 OV no signal Flatline on Oscilloscope screen VANT_1 VANT_2 VANT_3 VTXB_900 at C713 VTXB_1800_1900 at C714 7 3 DW 200mV div 100us div 1 200mV div 100us div 500mV div 100us div 500mV div 100us div 1 500mV div 100us div 500mV d...

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Page 158: ...A serial interface burst mode Synthesiszer trou bleshooting Spectrumanalyzer 4G VCO out 3769 6MHz 30 dBm Oscilloscope VANT_1 3 0V Oscilloscope Check HELGA serial interface burst mode Check HELGA N500 Check Base band Spectrumanalyzer reading with 1 kohm passive probe right val ue add 34 dB All spectrumanalyzer reading values are measured with 2 5 kohm passive probe use tweezers to connect the probe...

Page 159: ...VR1 3 6 2 7V Check HELGA serial interface burst mode Check C838 C839 L821 L 872 C836 C837 V801 Oscilloscope VANT_1 3 0V Oscilloscope Check HELGA se rial interface burst mode Check HELGA N600 Check Base band Spectrumanalyzer reading with 1 kohm passive probe right val ue add 26 dB All spectrumanalyzer reading values are measured with 1 kohm passive probe use tweezers to connect the probe ground to ...

Page 160: ...burst mode Check HELGA N500 Check Base band Check C831 L811 Spectrumanalyzer reading with 1 kohm passive probe right val ue add 26 dB All spectrumanalyzer reading values are measured with 1 kohm passive probe use tweezers to connect the probe ground to the nearest PWB ground Reading value is represented without 26 dB compensation Spectrumanalyzer Antenna Switch input 84 dBm Spectrumanalyzer HELGA ...

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Page 162: ... probe 4G VCO out signal 3589 6 MHz GSM900 3495 6 MHz GSM1800 3760 MHz GSM1900 Level 10dBm OK VCO out signal level 10dBm Check balun output levels and solder joints OK Check output signal on 1 GHz span Signal found on incorrect frequency Check with oscilloscope 4G VCO Vcc 2 7V OK Baseband troubleshooting Check with oscilloscope Check with oscilloscope VCO control voltage VCO control voltage from V...

Page 163: ...n Troubleshooting Instructions Company confidential NHL 4 4U VVXH 1RNLD RUSRUDWLRQ 3DJH 3LFWXUHV RI V QWKHVL HU VLJQDOV Figure 15 26MHz at G501 pin out Figure 16 26MHz RFCLK at R420 C420 Figure 17 1800 TX channel 512 burst mode ...

Page 164: ...gure 18 1900 RX channel 810 continuous mode LJXUH 9 2 RXWSXW EDQG 5 RQ FRQWLQXRXV RXWSXW A _viewB _b lan k C EN TER 3 685600 G H z SPA N 1 000 M H z 50 m s SW P 10 kH z VB W 10 kH z R B W 1 000 M H z SPA N 10dB R EF 4 0 dB m A TT 10 dB 3 97 dB m 3 685604 G H z M A R K ER W edA u g21 21 23 21 2002 R E FO F S 34 0 d B ...

Page 165: ... t work Keypad faults Phone is jammed Phone is dead Flash faults SIM card fault Display faults Charger fault Phone totally dead Flash programming doesnt work Phone doesn t read SIM card Charging doesn t work Phone doesn t start up or the phone is jammed Audios doesn t work Audio faults Start Display doesn t work Accessory faults Accessory doesn t work End No No No No No No No No Yes Yes Yes Yes Ye...

Page 166: ...ontacts solderings Is it OK Check L260 L265 and C260 C265 Are they OK Change defect ones Check all VBATT lines Yes Check BSI line including X100 C100 C240 R202 and R206 Are they OK End Yes No Change UEM Yes Is flash programming working OK Yes Phone current 50 mA No No Change X100 No Phone current 54 mA Phone is jammed Yes Yes Flash fault No No Is phone in LOCAL mode Change defect part No No Yes Ye...

Page 167: ...ulse during Flash operation Is it OK Measure FBUSTX line during Flash operation J411 Is it 1 8V Check R104 If OK change UEM Yes End retest No No Is FBUSTX line set to LOW after it has been HIGH Yes Yes Check BSI line including X100 C100 C240 R202 and R206 No Wrong manufactor ID and device ID Is phone totally dead No No Change UPP Yes No Change Flash Yes Phone is dead Phone is jammed Phone doesn t ...

Page 168: ...OK Yes Check L260 L265 C260 C265 BSI BTEMP lines and VBATT lines No Phone shutdown after 30s Measure 1MHz Clk signal from testpoint J413 Is it OK Read phone info Is it OK No Check BSI BTEMP lines If OK UEM regulators are not working Change UEM Yes Measure Sleep Clk from B200 Is it OK No Check B200 C209 and C210 Change UEM No Yes Measure 26MHz RFClk from R420 Is it OK Measure 26MHZ RFClk from G501 ...

Page 169: ...t SIMor Card rejected fault Set phone to LOCAL mode Is it OK Measure VSIM voltage from X386 Is it 3 0V Check VSIM line X386 C390 R386 C203 If OK change R388 If still fail change UEM Yes End No Yes Check BSI line including X100 C100 C240 R202 and R206 If OK change UEM No Change UPP Check SIM power up sequence Is it OK Yes Check SIM lines X386 If OK change R388 If still fail change UEM No Yes No ...

Page 170: ...s Yes No Is the volume UP key working Measure ROW0 line from S300 Is it 1 8V Check S300 and line If OK change Z300 If still FAIL change UPP Measure COL0 from S300 when pressed Is there 50us pulse Check S300 and COL0 line If OK change Z300 If still FAIL change UPP No No Yes Change UPP Yes No Is the volume Down key working Measure ROW1 line from S301 Is it 1 8V Check S301 and line If OK change Z300 ...

Page 171: ...king now Retest failing UI module Check X301 solder joints and spring contacts Is it OK Check lines ROW0 ROW4 from X301 If OK change Z300 If still fails change UPP Illumination fault Measure ROW0 Row4 lines from X301 Are voltage level 1 8V No No Yes Measure SLEEPX signal from testpoint J403 when key is pressed Is voltage level 1 8V Yes When keypad is pressed are the LED s turned on Yes No No End C...

Page 172: ... joints Is it OK Change X302 Illumination fault Measure VDD 2 7V and VDDI 1 8V Are they OK No No Yes Measure RESX J306 and CSX J304 signals Are voltage levels 1 8V Yes Measure SDA J305 and SCLK J307 signals Are voltage levels 1 8V Yes End Yes No Check X302 and lines again If OK change UPP No Check X302 and lines again If OK change UEM No Check X302 R308 R309 and lines If OK change UPP No Are the d...

Page 173: ...0 5V when LED driver is enabled Are they OK Notice VLED VBATT when driver is disabled No No Yes End Yes No Check N300 L300 V300 R300 C303 C304 If not OK change defect part No Yes Are the keyboard LED s working Yes Try to change UI PWB Are the LED s working now Retest failing UI PWB Check X301 solder joints Is it OK Change X301 Measure VLED VLED 7 5V when LED driver is enabled Is it OK No Yes Yes N...

Page 174: ...alue Compare it to ambient temperature Is it 25C Measure charger current throug F100 Is it 350 390mA with ACP 7 Change defect part re calibrate charge current voltage Retest Yes Yes Yes Check X102 F100 L100 V100 C106 C110 and line No Check X100 C100 R202 R207 C220 and line Are they OK No Re calibrate BTEMP with Phoenix SW Retest Yes Change defect part re calibrate and retest No Check R200 Is it OK...

Page 175: ...3 C101 C102 C112 If not OK change defect part and retest End No No Repair solderings or check contact plates if dirty Retest No Retest Measure ACI line pin3 Is it 0 83 1 13V Check ACI line L106 R103 R102 R109 C103 If not OK change defect part and retest No Yes Yes Yes ACI Accessory Non ACI Accessory Measure VOUT voltage pin4 Is it 0V Check that regulator N100 enable pin is LOW state If not OK chec...

Page 176: ...Measure DCoffset voltage fromearpiece pads Is it 1 38V No No Yes Measure MIC2B voltage fromXMICP L102 Is it 2 2V Yes Measure sine signal from earpiece pads Is it 880mVp p Continue Check L102 C116 R150 C159 R153 C150 and line If OK change UEM No Check L150 C155 R151 R152 and lines If OK change UEM No Measure sine signal fromR155 UEM Is it 130mVp p No Change UPP and retest Yes Yes Connect EXT audio ...

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Page 179: ...al from C162 and C163 Is it 1kHz 0 5 0 8Vp p Set Radio and RF generator to 87 5 and 108 0 MHz Measure Audio from C162 and C163 Are both cases 1 kHz 0 5 0 8 Vp p Check V356 V357 L356 L357 C357 C358 C362 R359 R360 Test again with 87 5 and 108 0 MHz Measure audio from C162 and C163 Both OK Check C107 C108 C109 C117 L105 C367 C378 C379 L358 Measure signal from C162 C163 Is it 1kHz 0 5 0 8 Vp p Check R...

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Page 184: ...wer Distribution diagram 15 Baseband External and Internal Signals and Connections 16 Integrated HF Speaker 17 FM Radio Interface 17 Internal Speaker 18 Integrated HF Speaker 18 External Signals and Connections 22 Keyboard board to board Connector 22 LCD Connector Board to Board 23 DC Connector 24 Bottom Connector 24 SIM connector 25 Internal Signals and Connections 25 Baseband Functional Descript...

Page 185: ...on and Power Supply 39 Backup Battery 40 RF Module Introduction 41 RF Frequency Plan 42 DC characteristics 43 Regulators 43 Typical current consumption 44 Power Distribution 45 RF characteristics 46 Channel Numbers and Frequencies 46 Main RF characteristics 46 Transmitter characteristics 46 Receiver characteristics 47 RF Block Diagram 47 RF Block Diagram NHL 4 48 Frequency Synthesizers 49 Receiver...

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Page 250: ... XVWRPHU DUH 6ROXWLRQV Company Confidential 6FKHPDWLFV D RXWV 7 B 1 VVXH RS ULJKW 1RNLD OO ULJKWV UHVHUYHG 3DJH UPP decoupling capacitors ed 1 3 ver 9 ...

Page 251: ... XVWRPHU DUH 6ROXWLRQV Company Confidential 6FKHPDWLFV D RXWV 7 B 1 VVXH RS ULJKW 1RNLD OO ULJKWV UHVHUYHG 3DJH Flash ed 2 0 ver 28 USE nmp128mbit_54mhz NOTE ...

Page 252: ... XVWRPHU DUH 6ROXWLRQV Company Confidential 6FKHPDWLFV D RXWV 7 B 1 VVXH RS ULJKW 1RNLD OO ULJKWV UHVHUYHG 3DJH Flash decoupling capacitors ver 2 0 ed 4 ...

Page 253: ... XVWRPHU DUH 6ROXWLRQV Company Confidential 6FKHPDWLFV D RXWV 7 B 1 VVXH RS ULJKW 1RNLD OO ULJKWV UHVHUYHG 3DJH FM radio IC ver 1 3 ed 145 ...

Page 254: ... XVWRPHU DUH 6ROXWLRQV Company Confidential 6FKHPDWLFV D RXWV 7 B 1 VVXH RS ULJKW 1RNLD OO ULJKWV UHVHUYHG 3DJH FM radio unit Ver 0 0 ed 117 ...

Page 255: ... XVWRPHU DUH 6ROXWLRQV Company Confidential 6FKHPDWLFV D RXWV 7 B 1 VVXH RS ULJKW 1RNLD OO ULJKWV UHVHUYHG 3DJH RF BB interface ver 1 3 ed 40 ...

Page 256: ... XVWRPHU DUH 6ROXWLRQV Company Confidential 6FKHPDWLFV D RXWV 7 B 1 VVXH RS ULJKW 1RNLD OO ULJKWV UHVHUYHG 3DJH Audio ver 0 0 ed 41 ...

Page 257: ... XVWRPHU DUH 6ROXWLRQV Company Confidential 6FKHPDWLFV D RXWV 7 B 1 VVXH RS ULJKW 1RNLD OO ULJKWV UHVHUYHG 3DJH IR Ver 0 0 ed 32 ...

Page 258: ... XVWRPHU DUH 6ROXWLRQV Company Confidential 6FKHPDWLFV D RXWV 7 B 1 VVXH RS ULJKW 1RNLD OO ULJKWV UHVHUYHG 3DJH IR thermal resistor ver 0 0 ed 5 RES_IN RES_OUT ...

Page 259: ..._OUTP_DCS RX_OUTP_EGSM RX_OUTP_PCS TX_IN_DCS TX_IN_EGSM VANT_1 VANT_2 VANT_3 VPCTRL_G VPCTRL_P VP_D_SEL VR1 VR2 VR3 VR4 VR5 VR6 VR7 VTXLO_G VTXLO_P VTX_B_G VTX_B_P VrefRF01 VrefRF02 Reset TXA TXC TXIM TXIP TXP TXQM TXQP VANT_1 VANT_2 VANT_3 VB_DET VCTCXO VCTCXOGnd VC_1 VC_2 INP_D_RX INP_G_RX INP_P_RX LNAB_D LNAB_G LNAB_P LNA_P OUTM_G_TX OUTM_P_TX OUTP_G_TX OUTP_P_TX RFBusClk RFBusData RFBusEna1 RF...

Page 260: ... RS ULJKW 1RNLD OO ULJKWV UHVHUYHG 3DJH RF shields ver 0 0 ed 6 BB GLOBAL GND HOLES E E GND J GND GND A100 SHIELD ASSY NHL 4 HELGA DMC04061 17 18 19 2 20 21 22 23 24 3 4 5 6 7 8 9 SHIELD DMC04525 A102 NECTAR NHL 4 1 10 11 12 13 14 15 16 DMC04061 HELGA NHL 4 SHIELD ASSY A101 ...

Page 261: ...1_I P11 P12 C2_BB1_Q P13 C1_BB1_Q P14 M12 IN_DCN2_I M14 IN_DCN2_Q M3 OSCBUF_REF M4 TXI_180 TXQ_0 M5 GND_PRE M6 M7 GND_LO VREF_RX M8 K9 VF_RX OUT_CP L1 VBB L12 RB_EXT L14 L3 GND_DIG GND_CP M1 M10 TXA RXI M11 K10 GNDF_RX K12 K14 VB_EXT RFTEMP K3 GNDBB_TX K5 VLO K6 K7 NC2 OUT_BB1_Q K8 H5 DISEL J1 SLE NC1 J10 J12 CM_F_Q J14 CP_F_Q J3 VDIG REFOUT J5 K1 VCP TXC G14 CP_F_I RESET G3 G5 SCLK MODOUTP_G_TX H...

Page 262: ...3 not_assembled L822 6n8H GSM1800 Rx GSM1800 Rx EGSM Rx EGSM Rx ANT BFM505 V801 DGM002M06 GSM1900 Rx VC1 EGSM Tx VC2 GSM1800 1900 Tx VC3 Z800 C806 10p J804 L824 3n3H C829 J257 1p5 C807 100p 100nH L811 100p C805 not_assembled C828 100p C808 15p 2 6 J802 V801 BFM505 1 OUT C836 5p6 6n8H L823 1960MHz Z806 B39202 B7740 C810 IN not_assembled 3p9 C838 C831 47p C839 3p9 3n9H L800 Z802 LDB20C201A1900 3n9H ...

Page 263: ...out_900 8 19 Vbat_900 2 RFout_ 1800 1900 21 Vbat_ 1800 1900 22 Vpctrl_ 1800 1900 23 Vtxb_ 1800 1900 RFin_ 25 1800 1900 DC_sense_ 26 1800 1900 1800 1900 10 Vbat_900 Vtxlo_900 11 Isense_900 12 13 Iref_900 900 14 DC_sense_ 15 RFin_900 17 Vtxb_900 Vpctrl_900 18 C714 GND 1 5 9 16 20 24 31 32 N700 RF9219E2 4 1n0 C726 27p C708 not_assembled 27p C705 1p0 R710 3k9 L702 4n7H 1n0 C721 not_assembled not_assem...

Page 264: ... XVWRPHU DUH 6ROXWLRQV Company Confidential 6FKHPDWLFV D RXWV 7 B 1 VVXH RS ULJKW 1RNLD OO ULJKWV UHVHUYHG 3DJH Parts Placement TB4_18 bottom ...

Page 265: ... XVWRPHU DUH 6ROXWLRQV Company Confidential 6FKHPDWLFV D RXWV 7 B 1 VVXH RS ULJKW 1RNLD OO ULJKWV UHVHUYHG 3DJH Parts Placement TB4_18 top ...

Page 266: ...VVXH RS ULJKW 1RNLD OO ULJKWV UHVHUYHG 3DJH Test Points TB4_18 top side J403 J413 J405 J415 J414 J402 J404 J407 J408 J409 J402 J406 J411 J412 J410 J420 J417 J416 J419 J418 J154 J153 J152 J311 J310 J301 J303 J302 J308 J300 J306 J305 J307 J304 J100 J101 J102 J805 TOP TOP ...

Page 267: ...QV Company Confidential 6FKHPDWLFV D RXWV 7 B 1 VVXH RS ULJKW 1RNLD OO ULJKWV UHVHUYHG 3DJH Test Points TB4_18 bottom side J359 J358 J357 J356 J389 J387 J388 1 4 5 9 J103 J104 J105 Production Testpoints J502 J501 J509 J503 ...

Page 268: ... clock 1 8V VBATT 10 J100 Battery voltage UEMINT J405 Interrupt request for UPP 1 8V digital signal From UEM to UPP BSI J101 Battery size indicator Local mode indicator SIM removal indicator Flash programming start signal 1V in normal mode 0V in local mode If BSI line rises 2 1V 2 78V BSI pulse To UEM A D converter CBUSCLK J406 Serial control bus clock 1MHz digital clock signal 1 8V From UPP MCU t...

Page 269: ...From UEM to Ear piece RFBUSRST J503 HELGA Reset 1 8V digital signal From UPP to HELGA EARN J311 Earpiece line negative Audio signal differ ential From UEM to Ear piece RFBUSDATA 60 J509 HELGA control serial data 1 8V digital signal From UPP to HELGA FMC trlDa 30 J356 FM radio serial data Digital signal 1 8 V From UPP to FM radio GND J805 Ground for module jig FMCtrl Clk J357 FM radio serial clock ...

Page 270: ... XVWRPHU DUH 6ROXWLRQV Company Confidential 6FKHPDWLFV D RXWV 7 B 1 VVXH RS ULJKW 1RNLD OO ULJKWV UHVHUYHG 3DJH ...

Page 271: ...L1 COL3 VLED3 VLED2 VLED 4 7 ROW4 ROW0 Soft left These have different geometry 6 ROW0 Send End Up Down Left Right 5 8 E104 E105 ARE 2 0 MM V105 CL191WBVA E101 E102 3 4 5 6 7 8 9 4 3 2 1 4 MATE X100 1 10 11 12 13 14 15 16 2 CL191WBVA V106 GND 0 1 2 3 V102 CL191WBVA V104 S114 V101 CL191WBVA CL191WBVA S113 S106 S119 S112 E105 S118 S116 S117 E104 S103 S115 S105 S107 S110 S104 S108 S109 S111 S100 S101 ...

Page 272: ... XVWRPHU DUH 6ROXWLRQV 6FKHPDWLFV D RXWV 7 B 1 VVXH RS ULJKW 1RNLD OO ULJKWV UHVHUYHG 3DJH Parts Placement diagram ...

Page 273: ......

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