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6202 Classic 6208 Classic RM-458

Service Manual Level 1&2

ISSUE 1

Confidential

1

SERVICE MANUAL

Level 1&2

Transceiver characteristics

Band:
RM-458: EGSM 900/1800/1900

Display:
2.4” 16.7 M colour display

Camera:
3.2 MP AF camera with 2 LED and 8 x zoom

Operating System:
Series 40

Connections:
Bluetooth 2.0, micro USB connector, 2 mm
charging connector, 3.5 mm AV connector

Transceiver with BL-4S battery pack
Talk time

Standby

Note

Up to 3.5 hours Up to 320

hours

Depends on
network
parameters
and phone
settings

Copyright @ 2008 NOKIA. All rights reserved

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Summary of Contents for 6202 Classic

Page 1: ...y 2 4 16 7 M colour display Camera 3 2 MP AF camera with 2 LED and 8 x zoom Operating System Series 40 Connections Bluetooth 2 0 micro USB connector 2 mm charging connector 3 5 mm AV connector Transceiver with BL 4S battery pack Talk time Standby Note Up to 3 5 hours Up to 320 hours Depends on network parameters and phone settings Copyright 2008 NOKIA All rights reserved ...

Page 2: ...opyright 4 3 Warnings and cautions 5 3 1 Warnings 5 3 2 Cautions 5 4 ESD protection 6 5 Care and maintenance 7 6 Battery information 8 7 Exploded view 9 8 Service devices 10 9 SW update 11 10 Disassembly instruction 12 11 Assembly hints 21 12 Solder components 22 Copyright 2008 NOKIA All rights reserved ...

Page 3: ...ease note that NOKIA provides also other guidance documents e g Service Bulletins for service suppliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below CMO Operation Logistics Training an...

Page 4: ...o any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the i...

Page 5: ...LY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO IN...

Page 6: ... electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packag...

Page 7: ... areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards Do not drop knock or shake the phone Rough handling can break internal circuit boards Do not use harsh chemicals cleaning solvents or...

Page 8: ...rns itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection...

Page 9: ...assic 6208 Classic RM 458 Service Manual Level 1 2 ISSUE 1 Confidential 9 7 EXPLODED VIEW See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL Copyright 2008 NOKIA All rights reserved ...

Page 10: ...A 101 Service Cable AC 8 Charger for India MENA HK TW AC 6c Charger for China mainland Standard toolkit For more information refer to the Service Bulletin SB 011 on Nokia Online Supplier or manufacturer contacts for tool reorder can be found in the Recommended service equipment document in Nokia Online Copyright 2008 NOKIA All rights reserved ...

Page 11: ...ntial 11 9 SW UPDATE Flash concept Point of Sales To use the FLS 5 Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on Nokia Online Copyright 2008 NOKIA All rights reserved ...

Page 12: ...assic RM 458 Service Manual Level 1 2 ISSUE 1 Confidential 12 10 DISASSEMBLY INSTRUCTION 1 Slide battery cover upwards 2 Remove battery cover 3 Slide stylus upwards 4 Remove stylus Copyright 2008 NOKIA All rights reserved ...

Page 13: ...ervice Manual Level 1 2 ISSUE 1 Confidential 13 5 Use SRT 6 to get under deco cap and push outwards 6 Remove deco cap 7 Remove 2ea 4 TORX screws 8 Starting at the bottom work SRT 6 around A cover Copyright 2008 NOKIA All rights reserved ...

Page 14: ... Manual Level 1 2 ISSUE 1 Confidential 14 9 Remove A cover 10 Remove 4ea TORX screws 11 Insert SRT 6 on the opposite side of USB connector and free engine module 12 Separate engine module from C cover Copyright 2008 NOKIA All rights reserved ...

Page 15: ...onfidential 15 13 Use dental tool to lift DC jack 14 Remove DC jack from C Cover 15 Use SRT 6 to get under volume key Lift up the volume key and remove it 16 Use SRT 6 to get under camera key Lift up the camera key and remove it Copyright 2008 NOKIA All rights reserved ...

Page 16: ...Be careful not to damage antenna contacts Insert dental tool and lift up antenna assy 18 Remove antenna assy from C Cover 19 Use dental tool to get under the IHF speaker Lift the corner of the IHF speaker 20 Separate IHF speaker from antenna assy Copyright 2008 NOKIA All rights reserved ...

Page 17: ...nfidential 17 21 Use SS 93 to release keyboard connector 22 Use SS 93 to release touch screen connector 23 Insert SS 93 near locking tab and free engine module from B cover 24 Turn the assy over to support LCD and remove B cover Copyright 2008 NOKIA All rights reserved ...

Page 18: ...sic RM 458 Service Manual Level 1 2 ISSUE 1 Confidential 18 25 Use SS 93 to release LCD connector 26 Remove LCD 27 Remove camera with SS 102 28 Work SS 93 around edges of touch screen Copyright 2008 NOKIA All rights reserved ...

Page 19: ...se dental tool to lift corner of flex dome sheet 31 Peel back flex dome sheet 32 Use SS 93 to lift and free camera and volume switches Note During UI flex assembly press the camera switch for at least 3 seconds to ensure this area is pasted tight in the UI shield frame Copyright 2008 NOKIA All rights reserved ...

Page 20: ... Classic RM 458 Service Manual Level 1 2 ISSUE 1 Confidential 20 33 Remove flex dome sheet assy 34 Use the dental tool to lift earpiece 35 Remove the earpiece End of disassembly Copyright 2008 NOKIA All rights reserved ...

Page 21: ...Service Manual Level 1 2 ISSUE 1 Confidential 21 11 ASSEMBLY HINTS 1 Tighten the screws to the torque of 14 Ncm in the order shown 2 Tighten the screws to the torque of 14 Ncm in the order shown Copyright 2008 NOKIA All rights reserved ...

Page 22: ...ssic 6208 Classic RM 458 Service Manual Level 1 2 ISSUE 1 Confidential 22 12 SOLDER COMPONENTS 6208 Classic RM 458 Components overview Solder components only for Level 2 Copyright 2008 NOKIA All rights reserved ...

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