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                                               5630 XpressMusic RM-431, RM-432

Service Manual Level 1&2

 

30

  

 

 

      CONFIDENTIAL 

    

12.

 

SOLDER COMPONENTS 

 

Solder components only for Level 2 

 

 

 
 
 

 

 
 
 
 

Issue 1 

 

         

Copyright © 2008 NOKIA. All rights reserved. 

Summary of Contents for 5630 XpressMusic

Page 1: ...ls 2 2 active area 33 5 mm x 44 6 mm colour display Up to 16M colors Camera 3 2 Mpix EDOF with flash Operating System S60 3rd Edition Feature Pack 2 Connections Bluetooth 2 0 EDR 3 5 mm AV connector Micro USB MicroSD card up to 16 GB WLAN RM 431 only Transceiver with BL 4CT battery pack Talk time Standby Note Up to 7 h GSM Up to 4 h WCDMA Up to 400 h GSM Up to 400 h WCDMA Depends on network parame...

Page 2: ...nance 7 6 Battery information 8 7 Exploded view 9 8 Service devices 10 9 SW update 11 10 Disassembly instructions 12 11 Assembly hints 20 11 1 Assembling the LCD FLEX 20 11 2 Assembling the EARPIECE 23 11 3 Assembling the 2ND CAMERA BOOT 23 11 4 Assembling the UI SHIELD 24 11 5 Assembling the CAMERA 25 11 6 Assembling the antenna 26 11 7 Assembling the C COVER 27 11 8 Assembling the A COVER 28 11 ...

Page 3: ... that NOKIA provides also other guidance documents e g Service Bulletins for service suppliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below CMO Operation Logistics Training and Vendor ...

Page 4: ...the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied wa...

Page 5: ...TAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENC...

Page 6: ...ic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST N...

Page 7: ...igh temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards Do not drop knock or shake the phone Rough handling can break internal circuit boards Do not use harsh chemicals cleaning solvents or strong ...

Page 8: ...f off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the a...

Page 9: ...pressMusic RM 431 RM 432 Service Manual Level 1 2 9 CONFIDENTIAL 7 EXPLODED VIEW See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL Issue 1 Copyright 2008 NOKIA All rights reserved ...

Page 10: ...ng Jig BP 4CT internal battery CA 101 Service cable AC 10 charger NMP standard toolkit v2 For more information refer to the Service Bulletin SB 011 on NOKIA Online Supplier or manufacturer contacts for tool re order can be found in Recommended service equipment document on NOKIA Online Issue 1 Copyright 2008 NOKIA All rights reserved ...

Page 11: ...9 SW UPDATE Flash concept Point of Sales To use the FLS 5 Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on Nokia Online Issue 1 Copyright 2008 NOKIA All rights reserved ...

Page 12: ...vel 1 2 12 CONFIDENTIAL 10 DISASSEMBLY INSTRUCTIONS 1 2 Slide the BATTERY COVER back Remove the BATTERY COVER and remove the battery 3 4 Unscrew the two T6 screws Use the tweezers to remove the screws Issue 1 Copyright 2008 NOKIA All rights reserved ...

Page 13: ...around the cover to release the 7 clips Note Be careful with the clips they break easily Pull the C COVER outwards around the cover with the SRT 6 tool when opening the A COVER 7 8 Pull the C COVER outwards to carefully release the lower side clips To release the middle clip first lift the top of the A COVER Issue 1 Copyright 2008 NOKIA All rights reserved ...

Page 14: ... the direction shown in the picture to release the middle clip Before removing the A COVER make sure that you have released all 7 clips 11 12 Remove the A COVER Remove the ALPHA KEYMAT 13 14 Unscrew the four T6 screws Use the tweezers to remove the screws Issue 1 Copyright 2008 NOKIA All rights reserved ...

Page 15: ...assembly stretch the C COVER outwards over the audio connector Stretch the C cover outwards to release the clip which holds the assembly in place 17 18 The cover and the assembly have now been separated Unscrew the T6 screw to remove the antenna Issue 1 Copyright 2008 NOKIA All rights reserved ...

Page 16: ...TENNA MODULE and are not changeable spare parts Use the SS 93 tool to release the connector of the UI 21 22 Release the clips on both sides of the PWB Slide the PWB out of the UI SHIELD Make sure the third clip is also open 23 24 Remove the PWB Use the dental tool to release the EARPIECE Issue 1 Copyright 2008 NOKIA All rights reserved ...

Page 17: ... Remove the EARPIECE with the tweezers Use the dental tool to lift and release the adhesive net 27 28 Use the tweezers to remove the adhesive net and clear all adhesive residuals Use the SS 93 tool to open the connector of the LCD Issue 1 Copyright 2008 NOKIA All rights reserved ...

Page 18: ...he tool around the LCD MODULE Use the SS 93 tool to release the LCD MODULE Note The LCD MODULE is glued on the PWB 31 32 Separate the LCD MODULE from the PWB Note Only remove the LCD MODULE if it is damaged It cannot be used again after it has been removed Use the tweezers to release the CAMERA BOOT Issue 1 Copyright 2008 NOKIA All rights reserved ...

Page 19: ...ic RM 431 RM 432 Service Manual Level 1 2 19 CONFIDENTIAL 33 34 Remove the CAMERA BOOT Use the SS 88 tool to release the CAMERA 35 Remove the CAMERA End of disassembly Issue 1 Copyright 2008 NOKIA All rights reserved ...

Page 20: ...e holes on the PWB and then place the U shaped LCD ADHESIVE on the U shaped copper area of the PWB Note that the liner of the LCD ADHESIVE can be used as a guide when aligning and placing the LCD ADHESIVE on the PWB Make sure that the LCD ADHESIVE is glued to the PWB 3 4a Remove the protective foil with tweezers Attach the LCD connector part 1 Issue 1 Copyright 2008 NOKIA All rights reserved ...

Page 21: ...r LCD alignment The LCD MODULE should be next to the markings but it should not cover the lines Put the LCD connector first in place and then align the upper corners of the LCD and the right side using the lines as a guide Note that the LCD should not touch the 2ND CAMERA BOOT or cover the alignment marking lines after it is placed on the PWB This is the position of the LCD FLEXwhen the LCD is in ...

Page 22: ...the SS 93 along the FLEX to the LCD 8a 8b Carefully press the LCD FLEX down Do not press the LCD FLEX down too hard because it can cause sharp curves and break it 9 This is the position of the LCD FLEX after the pre bending procedure Make sure the connector is secure by pressing it Issue 1 Copyright 2008 NOKIA All rights reserved ...

Page 23: ...d to first remove the protective tape from the EARPIECE Use tweezers to assemble the EARPIECE and be careful of the strings 11 3 Assembling the 2ND CAMERA BOOT 1 2 Assemble the 2ND CAMERA BOOT on top of the CAMERA before assembling the UI SHIELD This is the position of the 2ND CAMERA BOOT in place Issue 1 Copyright 2008 NOKIA All rights reserved ...

Page 24: ...IAL 11 4 Assembling the UI SHIELD 1 2 Assemble the UI SHIELD first from the top Make sure the upper clip goes under the assembly This is the position of the upper clip in place 3 Also close the side clips of the UI SHIELD Issue 1 Copyright 2008 NOKIA All rights reserved ...

Page 25: ...ientation feature is aligned with the slot in the socket Note The CAMERA does not go to the socket if it is not placed the correct way Turn the camera removal tool upside down and use its other end to push the CAMERA until you hear a click sound 3 This is the position of the CAMERA and CAMERA BOOT in place Issue 1 Copyright 2008 NOKIA All rights reserved ...

Page 26: ... 6 Assembling the antenna 1 2 Use the guiding pin in the ANTENNA MODULE and the hole in the PWB when assembling the ANTENNA MODULE Place the ANTENNA MODULE and PWB against each other 3 Tighten the screw to the torque of 13 Ncm Issue 1 Copyright 2008 NOKIA All rights reserved ...

Page 27: ...COVER 1 2 When assembling the C COVER check that the CAMERA BOOT is in the correct position Start assembling the C COVER from the audio connector 3 4 Note that the C COVER has a clip that you need to press in place from the top of the left speaker Issue 1 Copyright 2008 NOKIA All rights reserved ...

Page 28: ... 1 2 Drop the keymat into the A COVER First assemble the lower clips of the A COVER 3 4 Close the clips by pressing the cover down Then close the middle clip of the A COVER 5 Check that the A COVER has been closed properly before you tighten the screws Issue 1 Copyright 2008 NOKIA All rights reserved ...

Page 29: ...que information Tighten the screw to the torque of 13 Ncm in the order shown Tighten the four screws to the torque of 13 Ncm in the order shown Tighten the two screws to the torque of 13 Ncm in the order shown Screw Torque T6 13 Ncm Issue 1 Copyright 2008 NOKIA All rights reserved ...

Page 30: ...5630 XpressMusic RM 431 RM 432 Service Manual Level 1 2 30 CONFIDENTIAL 12 SOLDER COMPONENTS Solder components only for Level 2 Issue 1 Copyright 2008 NOKIA All rights reserved ...

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