Nokia 2300 - Cell Phone - GSM Service Manual Download Page 2

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nokia

ONNECTING

EOPLE

PAGE 2 (21)

Approved 1.0

Customer Care EMEA

DJk

Technical Services

Confidential

26.01.2004

Repair Concepts

Service Manual 2300 Level 1&2

TABLE OF CONTENT

PAGE

INTRODUCTION...........................................................................................................................3

GENERAL REPAIR INFORMATION........................................................................................4

PATHFINDER FOR WORKSHOP STAFF ................................................................................5

EXPLODED VIEW AND COMPONENT DISPOSAL ..............................................................6

SPARE PARTS LIST .....................................................................................................................7

SERVICE TOOLS ..........................................................................................................................9

SW-UPDATE.................................................................................................................................11

DISASSEMBLY INSTRUCTIONS (ALSO SEE THE VIDEO CLIPS ON CARE POINT) 12

DOMESHEET EXCHANGE INSTRUCTIONS .......................................................................14

10. LEGEND FOR QUICK TROUBLE SHOOTER ......................................................................15

11. QUICK TROUBLE SHOOTER PART 1...................................................................................16

12. QUICK TROUBLE SHOOTER PART 2...................................................................................17

13. GONOGO TEST ...........................................................................................................................18

14. BATTERY TEST ..........................................................................................................................18

15. SERVICE NOTES ........................................................................................................................19

16. FORWARDING OF REPAIRS TO SERVICE LEVEL 3 OR 4 SUPPLIERS.......................20

17. ESD PROTECTION REQUIREMENTS ...................................................................................21

CHANGE HISTORY

Status

Version No.

Date

Comments

Draft 0.1

17.11.2003

Initial

draft

Approved

1.0

22.01.2004

Approval/Section 2 General Repair Information modified

Summary of Contents for 2300 - Cell Phone - GSM

Page 1: ... call screening Shortcut to favorite menu Timed profile Transceiver with BL 5C Li ion 850mAh battery pack Talk time Standby Radio Note 2h 4 5h 100h 400h Headset 7h 36h IHF up to 20h Depends on network parameters SERVICE MANUAL Service Level 1 2 Copyright Nokia Corporation This material including documentation and any related computer programs is protected by copyright controlled by Nokia Corporati...

Page 2: ...7 6 SERVICE TOOLS 9 7 SW UPDATE 11 8 DISASSEMBLY INSTRUCTIONS ALSO SEE THE VIDEO CLIPS ON CARE POINT 12 9 DOMESHEET EXCHANGE INSTRUCTIONS 14 10 LEGEND FOR QUICK TROUBLE SHOOTER 15 11 QUICK TROUBLE SHOOTER PART 1 16 12 QUICK TROUBLE SHOOTER PART 2 17 13 GONOGO TEST 18 14 BATTERY TEST 18 15 SERVICE NOTES 19 16 FORWARDING OF REPAIRS TO SERVICE LEVEL 3 OR 4 SUPPLIERS 20 17 ESD PROTECTION REQUIREMENTS ...

Page 3: ...SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC OPERATION OF ANY RADIO TRANSMI...

Page 4: ...ng joints of the parts which are concerned regarding the indicated error e g soldered connectors or switches and resolder them if necessary Level 2 only o Remove redundant soldering flux after repair o Meet the torque requirements when assembling the unit see also the document torques for transceiver assembly on Nokia Partner Web Site o Always use your own equipment for testing where you are sure ...

Page 5: ... daily check of latest updates in support library is needed Nokia Care Point is repair support and training channel for Nokia service suppliers mainly for service levels 1 and 2 By providing visual and easy to learn support and training material such as illustrative repair videos troubleshooting with pictures product information and general repair information Nokia Care Point offers user friendly ...

Page 6: ...epair Concepts Service Manual 2300 Level 1 2 Copyright 2003 2004 Nokia Corporation 4 EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components Colorized components show the different categories Description See corresponding ITEM CIRCUIT REF of the SPL Spare Parts List ...

Page 7: ...3 6 6290083 SCREW 1 8X5 3 T6 1 4850365 LCD ASSY I004 1 C COVER I005 1 5140233 SPEAKER I006 1 LCD INCL LIGHTGUIDE I007 1 9795147 DOME SHEET I008 1 ENGINE MODULE I009 1 SHIELDING I010 1 5140201 MICROPHONE I011 1 5460119 SYSTEM CONNECTOR I012 1 6800053 VIBRA MOTOR 1 9492069 D COVER ASSY I013 1 IHF MODULE I014 1 D COVER I015 1 ANTENNA I016 1 SIM LID I017 1 D COVER LOGO BADGE I018 1 TYPE LABEL I019 1 X...

Page 8: ...02 9792011 KEYMAT HOMME HEBREW I002 9792010 KEYMAT FEMME GREEK I002 9792006 KEYMAT HOMME GREEK I002 9792009 KEYMAT FEMME ARABIC I002 9792005 KEYMAT HOMME ARABIC I002 9792020 KEYMAT FEMME FARSI I002 9792019 KEYMAT HOMME FARSI I002 9792018 KEYMAT FEMME URDU I002 9792017 KEYMAT HOMME URDU I019 9470534 B COVER LIGHT GREY FEMME I019 9491857 B COVER GRAPHITE HOMME SWAP UNITS QTY PART NO PART NAME 005228...

Page 9: ...s Li ion battery provides power in a lightweight package 0271467 Headset HDC 5 An easy and convenient handsfree solution with remote control 0272169 Travel Charger ACP 8E 0272172 Travel Charger ACP 8X Lightweight multi voltage charger for charging your phone battery 0730218 XCS 1 Service Cable is used to connect FLS 4S to SF 10 0770748 SF 10 POS Flash Adapter is used in POS Point of Sales environm...

Page 10: ...ichi torque driver Nokia No 6901525 Hoya micro fibre cloth MX304 Dastex gloves S M XL Artilux goggles AH166 Wera bit T5 867 4TX 5x50 Wera bit T6 867 4TX 6x50 Wera bit T6 PLUS 867 4TX 6IP Facom side cutter 416E Facom T5 driver SP 14032 Facom T6 driver SP 14033 Facom slot screwdriver AEF 2x35 E Wetec tweezers 7abb SA ESD Wetec tweezers 22 SA ESD Wetec tweezers 13 SA SMD ESD Wetec tweezers PSF SA ESD...

Page 11: ...res taken from Nokia 1100 SW Update It is very important to follow this insertion and removal procedure otherwise the contact pins of Flash Adapter will be damaged Also it has to make sure that all contacts are clean and in proper condition Note the Battery Connector in comparison with other products is located on the bottom side of the phone Before starting the flash process be sure that SIM Lid ...

Page 12: ...ready done protect Window with a film to avoid dust and scratches Press the Release Button before removing the Battery Cover Open A Cover from bottom side on Now Keymat can be taken away easily Unscrew the six Torx Plus size 6 screws For assembly the reverse order and a Torx Plus driver with a torque of 21Ncm have to be used Take LCD Assy from Engine Module Unlock LCD snaps of the LCD Light guide ...

Page 13: ... 2004 Nokia Corporation Use tweezers when removing the Speaker Take Engine Module from D Cover Lever out Shielding If System Connector is tight in the D Cover SRT 6 should be used to loosen it Note that Microphone fits very tight in its guidance Carefully push out Microphone from System Connector Moderate force is required for this action Lever out Vibra Motor with tweezers ...

Page 14: ... Do not touch the Keydomes from adhesive side Use the guiding pin red circle and the C Cover s edges as well as the two little assembly flags of the Dome Sheet as reference points Carefully place Engine Module from topside on Note the guiding pin Before sinking the Engine Module make sure that it is also close to the same side of the shielding Place the Engine Module into the D Cover Carefully pre...

Page 15: ... go forward Only underlined components e g I002 can be changed The start point of repair activities regarding the appeared fault symptoms Follow the arrows step by step Pads or contacts Check optical and mechanical condition particularly regarding to corrosion Clean if necessary Measure component for electrical functionality and change if needed Level 2 only Pads or contacts Check optical and mech...

Page 16: ...NG PEOPLE PAGE 16 21 Approved 1 0 Customer Care EMEA DJk Technical Services Confidential 26 01 2004 Repair Concepts Service Manual 2300 Level 1 2 Copyright 2003 2004 Nokia Corporation 11 QUICK TROUBLE SHOOTER PART 1 ...

Page 17: ...NG PEOPLE PAGE 17 21 Approved 1 0 Customer Care EMEA DJk Technical Services Confidential 26 01 2004 Repair Concepts Service Manual 2300 Level 1 2 Copyright 2003 2004 Nokia Corporation 12 QUICK TROUBLE SHOOTER PART 2 ...

Page 18: ...uarantee the functionality of the phone Please refer to the actual information on Partner Web Site and Nokia Care Point When using delivered tester support files take care of the right setup according to the tester type and product type Please refer to Recommended Service Equipment on Nokia Partner Web Site Mobile Phone Tester 14 BATTERY TEST A battery tester lets you test the capacity of Nokia ba...

Page 19: ...ia Corporation 15 SERVICE NOTES We recommend using Service Notes when shipping phones to other Service Partners It prevents the product from scratches it is ESD neutral and has the possibility to give valuable feedback of the fault symptom through a structured form Please refer to the document Service Notes for faulty Nokia transceiver on Partner Web Site to get further information ...

Page 20: ...G OF REPAIRS TO SERVICE LEVEL 3 OR 4 SUPPLIERS We recommend using the offered swap phone cartons as described in Spare Parts SB 004 Always Protect the window with a protection film Put the unit under the stretch film Add repair documentation e g filled in service note into the swap carton Fold the swap carton as shown in Spare Parts SB 004 There are two different sizes of swap cartons for common m...

Page 21: ...der General instructions USE Conductive bags and boxes USE ESD compatible service tools USE Conductive wastebaskets USE ESD gloves when handling PWBs PCBs USE Cleaning material without changing el Characteristics USE Grounded service equipment i e soldering station USE ESD clothes such as coat or frock NO Smoking NO Drinking NO Eating NO Dust NO Useless Items NO Normal pressured air for cleaning m...

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