background image

 

 
 

16 

When charging is finished, disconnect the plug (19) from the socket and place it in the designated pocket. 

It

’s also allowed to remove the battery out and charge in dedicated area. 

Table 4: LED-Status 

 

 

 

 

Table 5: Charger of PTE15-C/SPTE15-C 

 

8.  REGULAR MAINTENANCE 

 

Only qualified and trained personnel are allowed to do maintenance on this truck. 

 

Before maintaining, remove the load from the forks and lower the forks to the lowest position.   

 

If you need to lift the truck, follow chapter 4b by using designated lashing or jacking equipment. 

Before working, put safety devices (for instance designated lift jacks, wedges or wooden blocks) 

under the truck to protect against accidental lowering, movement or slipping. 

 

Please  pay  attention  by  maintain  the  tiller  arm.  The  gas  pressure  spring  is  pre-loaded  by 

compression, carelessness can cause injury.   

 

Use approved and from your dealer released original spare parts. 

 

Please consider that oil leakage of hydraulic fluid can cause failures and accidents. 

 

It is allowed to adjust the pressure valve only from trained service technicians.   

 

Check the items emphasized in maintenance checklist. 

 
 

a. Maintenance checklist 

Table 7: Maintenance checklist 

 

Interval (Month) 

12 

Hydraulic system 

Check the hydraulic cylinder(s), piston for damage noise and leakage 

 

 

 

 

Check the hydraulic joints for damage and leakage 

 

 

 

 

Inspect the hydraulic oil level, refill if necessary 

 

 

 

 

Refill the hydraulic oil ( 12 month or 1500 working hours ) 

 

 

 

 

Check and adjust function of the pressure valve (1500kg (PTE15-C) +0/+10%) 

 

 

 

 

Mechanical system 

Inspect the forks for deformation and cracks 

 

 

 

 

Check the chassis for deformation and cracks 

 

 

 

 

Check if all screws are fixed 

 

 

 

 

Check the push rods for deformation and damages 

 

 

 

 

10 

Check the gearbox for abnormal sound and noise 

 

 

 

 

11 

Inspect the wheels for deformation and damages 

 

 

 

 

LED- signal 

Function 

Red 

Charging 

Green 

Fully charged 

Model 

Specification 

Input   

Output   

DZL482006/BZ3D51J3  48V3A (CHN) 

180Vac -240Vac

2.0A    MAX 

54.6V 5.0A 

Summary of Contents for PTE15-C

Page 1: ...E Please check the designation of your present type at the last page of this document as well as on the ID plate Keep for future reference Service Hotline 4008 836115 Version 10 2020 PTE15 C SPTE15 C...

Page 2: ...and electronics will have a negative effect on the environment or health if handled incorrectly The waste packages should be sorted and put into solid dustbins according to the materials and be colle...

Page 3: ...ning 9 b Lifting transportation 9 c Decommissioning 10 5 DAILY INSPECTION 10 6 OPERATING INSTRUCTIONS 11 a Parking 11 b Lifting 11 c Lowering 12 d Travelling 12 e Steering 13 f Braking 13 g Malfunctio...

Page 4: ...0 Lux Modification No modifications or alterations to this pallet truck which may affect for example capacity stability or safety requirements of the truck shall be made without the prior written appr...

Page 5: ...ponents 1 Safety belly button 2 Tiller 3 Finger tip control 4 Display 5 Emergency button 6 Hydraulic unit cover 7 Chassis 8 Leg 9 Load roller 10 Electric assembly 11 Apron 12 Driving unit 13 Side roll...

Page 6: ...5 b Main technical data Fig 2 Technical data...

Page 7: ...Height of tiller in drive position min max h14 mm 680 1190 680 1190 4 15 Height lowered h13 mm 80 80 4 19 Overall length l1 mm 1595 1595 4 20 Length to face of forks l2 mm 445 445 4 21 Overall width...

Page 8: ...e failsafe electromagnetic brake when it is pressed By turn this button clockwise the truck can be operated after the controller checked the functions Before operating press button on display 4 to act...

Page 9: ...evenly on the forks Use the truck with unstable unbalanced not stable load Use truck without manufacturer s written consent Lifted loads could become unstable at wind forces In the case of wind force...

Page 10: ...ruck Check if are all parts included and not damaged Make sure the tiller is assembled correctly electrical socket is connected and fixed with two plastic clamps circlip of the axle is installed Check...

Page 11: ...For final decommissioning hand the truck to a designated recycling company Oil batteries and electric components must be recycled due to legal regulations 5 DAILY INSPECTION This chapter describes pr...

Page 12: ...correct assembling Check the presence of warning stickers and signs section 2c and section 12 6 OPERATING INSTRUCTIONS BEFORE OPERATING THIS TRUCK PLEASE FOLLOW THE WARNINGS AND SAFETY INSTRUCTIONS CH...

Page 13: ...lling TRAVEL ON INCLINES ONLY WITH THE LOAD FACING UPHILL DO NOT TRAVEL ON INCLINES MORE THAN SPECIFIED WITH THE TECHNICAL DATA After starting the truck by activation from Pin code panel move the till...

Page 14: ...ectly to the opposite direction the truck brakes regenerative until it starts traveling into the opposite direction The truck brakes if the tiller is moved up or down to the braking zones B If the til...

Page 15: ...or installing changing the batteries Before finishing the maintenance work make sure that all cables are connected correctly and that there are no disturbing towards other components of the truck Tabl...

Page 16: ...itch mode c Charging Before charging ensure that you are using an appropriate charger for charging the installed battery Before using the charger please fully understand the instructions of the charge...

Page 17: ...nal spare parts Please consider that oil leakage of hydraulic fluid can cause failures and accidents It is allowed to adjust the pressure valve only from trained service technicians Check the items em...

Page 18: ...or adjust the air gap Battery 27 Check the battery voltage 28 Clean and grease the terminals and check for corrosion and damage 29 Check the battery housing for damages Charger 30 Check the main powe...

Page 19: ...5 C 0 2 L Waste material like oil used batteries or other must be probably disposed and recycled according to the national regulations and if necessary brought to a recycling company The oil level in...

Page 20: ...inder Oil leakage from air breathing Excessive quantity of oil Reduce oil quantity Truck not starts operating Battery is charging Charge the battery completely and then remove the main power plug form...

Page 21: ...20 10 WIRING CIRCUIT DIAGRAM a Electrical circuit diagram PTE15 C Electrical lifting Fig 16 Electric diagram FU 1 10A FU 01 30A...

Page 22: ...tricity meter SM DC power switch BE Accelerator FU01 30A fuse HA Horn FU1 10A fuse S1 Emergency reverse switch Et Controller S2 Lifting switch Mp Pump motor S3 Turtle speed switch Mt Traction motor S4...

Page 23: ...22 SPTE15 C Manual lifting Fig 17 Electric diagram FU1 10A FU01 30A...

Page 24: ...GB Battery SA Interlock switch SM DC power switch P Electricity meter FU01 30A fuse BE Accelerator FU1 10A fuse HA Horn Et Controller S1 Emergency reverse switch Mp Pump motor S3 Turtle speed switch M...

Page 25: ...b Hydraulic circuit Fig 18 Hydraulic circuit Lifting cylinder Lowering valve e Pressure control valve Throttle valve Hydraulic power unit Oil tank...

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