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8.  REGULAR MAINTENANCE 

 

Only qualified and trained personnel are allowed to do maintenance on this truck. 

 

Before maintaining, remove the load and lower the forks to the lowest position.   

 

If you need to lift the truck, follow chapter 4b by using designated lashing or jacking 
equipment.  Before  working,  put  safety  devices  (for  instance  designated  lift  jacks, 
wedges or wooden blocks) under the  truck to protect against accidental lowering, 
movement or slipping. 

 

Please pay attention by maintain the tiller arm. The gas pressure springs are 
pre-loaded by compression. Carelessness can cause injury.   

 

Use approved and from your dealer released original spare parts. 

 

Please consider that oil leakage of hydraulic fluid can cause failures and accidents. 

 

It is allowed to adjust the pressure valve only from trained service technicians. 

 

Check the items emphasized in maintenance checklist. 

 

a. Maintenance checklist 

Table 4: Maintenance checklist 

 

Interval (Month) 

12 

 

Hydraulic 

Check the hydraulic cylinder, piston for damage noise and leakage 

 

 

 

 

Check the hydraulic joints and hose for damage and leakage 

 

 

 

 

Inspect the hydraulic oil level, refill if necessary 

 

 

 

 

Refill the hydraulic oil ( 12 month or 1500 working hours) 

 

 

 

 

Check and adjust the function of the pressure valve (

1500kg

 +0/ +10%) 

 

 

 

 

 

Mechanical system 

Inspect the forks for deformation and cracks 

 

 

 

 

Check the chassis for deformation and cracks 

 

 

 

 

Check if all screws are fixed 

 

 

 

 

Check mast and chain for corrosion, deformation or damages, replace if 

necessary 

 

 

 

 

10  Check the gearbox for noise and leakage 

 

 

 

 

11  Check the wheels for deformation and damages, replace if necessary 

 

 

 

 

12  Lubricate the steering bearing 

 

 

 

 

13  Inspect and lubricate the pivot points   

 

 

 

 

14  Lubricate the grease nipples 

 

 

 

 

15  Replace the guarding and/or protective screen if it is damaged 

 

 

 

 

 

Electric system 

16  Inspect the electric wiring for damage 

 

 

 

 

17  Check the electric connections and terminals 

 

 

 

 

18  Test the Emergency switch function 

 

 

 

 

19  Check the electric drive motor for noise and damages 

 

 

 

 

20  Test the display 

 

 

 

 

Summary of Contents for ECL15B Series

Page 1: ...lectric truck before reading and understanding these operating instructions NOTE Please check the designation of your present type at the last page of this document as well as on the ID plate Keep for...

Page 2: ...uch as batteries oil and electronics will have a negative effect on the environment or health if handled incorrectly The waste packages should be sorted and put into solid dustbins according to the ma...

Page 3: ...ING 11 a Commissioning 11 b Lifting transportation 11 c Decommissioning 12 5 DAILY INSPECTION 12 6 OPERATION INSTRUCTIONS 13 a Parking 13 b Residual lift diagram 13 c Lifting 14 d Lowering 14 e Travel...

Page 4: ...3 9 TROUBLE SHOOTING 22 10 WIRING CIRCUIT DIAGRAM 23 a Electrical circuit diagram 23 b Hydraulic circuit 24 11 DECLARATION OF CONFORMITY valid if sold within the EU 25...

Page 5: ...gs and safety instructions Operating lighting must be minimum 50 Lux Modification No modifications or alterations to this stacker which may affect for example capacity stability or safety requirements...

Page 6: ...Motor cover 2 Driving wheel 3 Steering wheel 4 Charging LED 5 Charging cable 6 Emergency button 7 Belly button 8 Accelerator 9 Tiller 10 Main cover 11 Discharge indicator and charging indicating LED...

Page 7: ...ront rear kg 677 1464 722 1560 2 3 Axle loading unladen front rear kg 446 195 544 238 Tires chassis 3 1 Tires Polyurethane PU 3 2 Tire size front x w mm 210 70 3 3 Tire size rear x w mm 80 70 3 4 Addi...

Page 8: ...height h2 mm Lift height h3 mm Extended mast height h4 mm Max mast height h3 h13 mm One stage mast 2378 1910 1915 2385 2000 Two stage mast 1930 78 2815 3305 2900 2080 78 3115 3605 3200 c Description...

Page 9: ...ation type 2 Serial number 3 Rated capacity in kg 4 Supply voltage in V 5 Own mass self weight in kg without battery 6 Name and address of manufacturer 7 Battery weight minimum maximum 8 Nominal power...

Page 10: ...ortation of load is safe Do not operate the truck with removed covers or the apron Watch difference in floor levels when driving Load could fall down or the truck could get uncontrollable Keep watchin...

Page 11: ...is charged follow chapter 8 Do the work according to the daily inspections as well as functional checks b Lifting transportation For transporting remove the load lower the forks to the lowest positio...

Page 12: ...k the truck on the following points before operation Remove load from truck and lower the forks DO NOT USE THE TRUCK IF ANY MALFUNCTION IS FOUND Check for scratches deformation or cracks Check if ther...

Page 13: ...Parking DO NOT PARK THE TRUCK ON INCLINED SURFACES The truck is equipped with an electromagnetic failsafe stopping and parking brake Always lower the forks fully and drive the truck to a safe area Tur...

Page 14: ...ing the racking Press the lowering button Fig 7 23 carefully Lower the load until the forks are clear of the pallet then drive the truck carefully out of the load unit e Travelling TRAVEL ON INCLINES...

Page 15: ...n the truck brakes regenerative until it starts traveling into the opposite direction The truck brakes if the tiller is moved up or down to the braking zones B If the tiller is released the tiller mov...

Page 16: ...enance work make sure that all cables are connected correctly and that there are no disturbing towards other components of the truck The truck is equipped with the following lead acid battery 4 pcs 12...

Page 17: ...pears fixed it shows the request of programmed maintenance or the alarm state FC means fault code it s normal off when it appears it shows there is failure of truck and the exact fault code will show...

Page 18: ...be interrupted and the truck must be started Park the truck at a dedicated secured area with a dedicated power supply Lower the forks and remove the load Switch the truck off the charger starts charg...

Page 19: ...4 Maintenance checklist Interval Month 1 3 6 12 Hydraulic 1 Check the hydraulic cylinder piston for damage noise and leakage 2 Check the hydraulic joints and hose for damage and leakage 3 Inspect the...

Page 20: ...It is recommended to use hydraulic oil in connection with average temperature Environment temperature 5 25 25 Type HVLP 32 DIN 51524 HLP 46 DIN 51524 Viscosity 28 8 35 2 41 4 47 Amount 5L depends on s...

Page 21: ...ed unscrew carefully For reattaching place the guarding to its correct position and screw to their original position If you need to replace parts please call your service partner Please make sure that...

Page 22: ...Check and eventually replace fuses Battery discharged Charge the battery Tiller in the operating zone Move the tiller firstly to the braking zone Only travelling in one direction The accelerator and t...

Page 23: ...23 10 WIRING CIRCUIT DIAGRAM a Electrical circuit diagram Fig 18 Electrical diagram...

Page 24: ...Y Key switch YV Electromagnetic valve U 48V charger SU Micro switch XW Charging cable BE CAN accelerator FU2 0 5A fuse SA 48V proximity switch NO P 48V BDI Mt Traction motor K Horn relay YB Electromag...

Page 25: ...come pure ilrispettivodecretolegislativo per la conversionedelledirettive in dirittonazionale I sottoscrittisonosingolarmenteautorizzatiallacreazionedelladocumentazionetecnica BG E 2006 42 EG 2014 30...

Page 26: ...klju no z njihovimi spremembami ter ustrezno pravno uredbo o prevzemu smernic v nacionalno pravo Podpisniki so vsakokrat posamezno poobla eni za izdajanje tehni ne dokumentacije TR AB Uygunluk A klama...

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