NLR AMS-500 Manual Download Page 1

AMS-500 Boost Controller 

Overview 

 

The AMS-500 Boost Controller can control 2-Stages and/or levels of boost. The 2-

Stages are controlled by Input1 and Input2. Both of these inputs can be configured using a DIP 
Switch for either Ground or +12 volt activation. Input1 may be configured to function as a 
“Launch” stage when used in conjunction with Input2. Input2 offers an adjustable ramp rate as 
well as boost level settings. 
 

Each stage has a range of adjustment from 0 to 40psi with 1psi resolution and is con-

trolled to within .1psi to target using advanced control algorithms.  If a setting greater than 
40psi is configured the AMS-500 will default to the maximum 40psi allowed. A setting of 0psi 
will turn either stage off. 

 

 

An optional Safe Mode is available when using a pressure source other than the mani-

fold pressure. The Safe Mode continually checks for the proper pressure increase and will dis-
able the system and open the decrease solenoid in the event of an error condition. When in 
Normal Mode of operation the AMS-500 will keep trying to apply pressure to the waste gate 
until its target is reached. 

 

 

 

For more information on each individual option see the appropriate section listed in the 

Table of Contents on Page 2. 

 
 

IMPORTANT

The AMS-500 controls the pressure on the Waste Gate so the actual 

boost level obtained is a combination of the Waste Gate Spring pressure and pressure 
applied by the controller.  

1

2

O N

0

567

8

9

12

3

4

0

567

8

9

12

3

4

0

567

8

9

12

3

4

0

567

8

9

12

3

4

01

23

4

5

67

89A

B

C

D

EF

IN

P

U

T

1

IN

P

U

T

2

+12 V

O

LT

SO
L

+

GR
OUN

D

IN

C

 S

O

L

DEC S

O

L

MAP Sensor Port 

1/8 NPT 

Stage1 LED 

Stage2 LED 

Power 

Input Polarity Select 

DIP Switch 

Stage1 Programming 

Switches 

1’s 

10’s 

10’s 

1’s 

Stage2 Programming 

Switches 

Stage2 Ramp Rate 

Select Switch 

NOTE—The AMS-500 Must be turned OFF and back ON when a change is made to any 
switch. If this is not done the new switch settings will be ignored until the next power 
on! 

Summary of Contents for AMS-500

Page 1: ...ressure increase and will dis able the system and open the decrease solenoid in the event of an error condition When in Normal Mode of operation the AMS 500 will keep trying to apply pressure to the w...

Page 2: ...ty or liability for damages incurred from the use of products manufactured or sold by NLR LLC on vehicles used for competition racing NLR LLC neither recommends nor approves the use of products manufa...

Page 3: ...sys tem When in Safe Mode the Red LED will flash 4 times at power up to indicate this mode is active Switching between modes of operation 1 Set all Stage1 and Stage2 switches to 0 including the Ramp...

Page 4: ...nput is activated first becomes the First Stage this Input may remain ON or OFF while the second Input is Activated The Stage1 2 Green LED s will blink four times at power up to indicate this mode is...

Page 5: ...Launch psi see Configure Stage1 Input1 Operating Mode for more information Setting Target Psi There are two Stage1 target psi programming switches These are used together to represent the target psi...

Page 6: ...ected using the Stage2 Ramp Rate Select Switch A setting of 0 will re sult in the target pressure being applied immediately when Stage2 is active See chart below for other Ramp Rates The Ramp Rates ar...

Page 7: ...Plug Air Supply or Manifold Pressure Wastegate Manifold Pressure 1 2 O N 0 56 7 8 9 1 2 3 4 0 56 7 8 9 1 2 3 4 0 56 7 8 9 1 2 34 0 56 7 8 9 1 2 3 4 0 1 2 3 4 5 6 789 A B C D E F MAP Sensor port 1 8 NP...

Page 8: ...e and date of purchase or warranty will be void The warranty will not apply if the AMS 500 Controller has been installed incorrectly repaired damaged or tampered with by misuse negligence or accident...

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