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last update 23.10.2012 

Behind  cover  B  is  located  the  fuel  metering  mechanism  –  the  fuel  spring, 
THIS IS THE ENGINES MAIN FUEL CONTROL MECHANISM. When the cover is 
removed you will see the lever (E) beneath which is located the fuel spring. 
The  ideal  length  of  this  spring  is  between  14-15  mm.  This  length  can  be 
obtained  by  gently  squeezing  the  spring  between  your  fingers.  A  new 
miracle spring is now available giving better mid range fuel delivery.  
 
This fuel spring length should give you a “Pop Off Pressure” of 0.9/1 Bar. As 
an  indication  of  the  importance  of  this  calibration  –  a  specific  tool  is 
available (you see photograph under) for measuring the point at which the 
pop off pressure is achieved. The tool is available from the distributor shop.  
 
The height of the lever upon which the spring acts, is also critical and should 
be 0.5 -0.7 mm above the body of the carburettor.  
 
The adjustment of the fuel lever and fuel spring is a very delicate operation, 
involving fragile components and should only be undertaken by an expert. 
 
The  carburettors  fuel  filter  is  also  located  here,  and  can  become  blocked 
with “rubbish” causing a loss of power which is especially prevalent at high 
rpm’s. 
 

 

! Pay attention please 

 
The  diaphragm  carburettor  „pumps“  thanks  to  the  variable  pressure  inside 
the crank case.  
The pressure comes to carburettor throught a small hole on the reed valves, 
we suggest you to control and clean that hole and the nearest gaskets. 
You can use a 2,5 mm drill bit, clean the back side of the hole. 
 

The typical symptom of this defect is an engine that „hauls“ in the final part 
of the throttle control (means that the carburettor is unable to pump enough 
fuel at high rpm) 

 
 

Summary of Contents for TOP 80

Page 1: ...ASSEMBLY AND MAINTENANCE MANUAL NIRVANA KIT TOP80...

Page 2: ...ER S MANUAL ENGINE Content CARBURATION 3 CARBURETTOR 3 CARBURETTOR DIAPHRAGM 4 SYMPTOMS OF A RICH OR A LEAN FUEL MIXTURE ADJUSTMENT SCREWS5 VALBRO 5 TROUBLESHOOTING 8 RUNNING IN 8 THE KIT ASSEMBLY 10...

Page 3: ...y cause more problems that cure Engine RICH MIXTURE will cause excessive fuel consumption and engine vibration Engine LEAN MIXTURE will cause the motor to run hotter than normal and may under severe c...

Page 4: ...out due to fuel evaporation this in itself is enough reason alone to change the diaphragms The replacement of the diaphragm is recommended annually As with all things they wear Associated with wear o...

Page 5: ...to idle for 2 3 minutes engine loads up with excessively wet rich mixture and dies Fuel pools at the bottom of the engine cases when accelerating the enginein this state you will get a rumbling sound...

Page 6: ...arburetor will open the butterfly valve inside the carburettor increasing the engines idle speed Screw C is the high RPM fuel mixture screw and is responsible for engine fuel mixture at engines speeds...

Page 7: ...butor shop The height of the lever upon which the spring acts is also critical and should be 0 5 0 7 mm above the body of the carburettor The adjustment of the fuel lever and fuel spring is a very del...

Page 8: ...epeated revvings are unsuitable the clutch may be surcharged After each switching off do carefully check all the mechanic parts bolts and knots After at least 10 minutes of work you can fly gently avo...

Page 9: ...ing it is advisable to check the head screws to verify the seal of the motor head see locking torques Usually a loss of seal can be perceived by dull strokes at starting or by oil leakage once the air...

Page 10: ...10 last update 23 10 2012 THE KIT ASSEMBLY 1 Skeleton TOP 80 2 Engine TOP 80 3 Unscrew matrix and put the glue 4 Put on the engine 5 Tighten 4 screws into the silent blocks 6...

Page 11: ...11 last update 23 10 2012 7 Put these plugs into these 2 holes 8 Connect the fuel hose 9 10 11 Unscrew the rod of choke 12...

Page 12: ...12 last update 23 10 2012 13 Screw the choke into the holder 14 Put the glue 15 Screw the rod of choke 16 Dismount screws 17 Tight and glue screws to fix the exhaust 18...

Page 13: ...13 last update 23 10 2012 19 20 21 Thread through and assure the wire 22 Put the washer on the spark plug 23 Screw the spark plug 24 Connect the spark plug...

Page 14: ...14 last update 23 10 2012 25 Put the airbox 26 Screw and assure the airbox 27 28 29 30...

Page 15: ...15 last update 23 10 2012 31 32...

Page 16: ...16 last update 23 10 2012 THE FRAME ASSEMBLY The process of the frame assembling is showed step by step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step...

Page 17: ...17 last update 23 10 2012 7 Step 8 Step 9 Step 10 Step 11 Step 12 Step...

Page 18: ...18 last update 23 10 2012 13 Step 14 Step 15 Step 16 Step 17 Step 18 Step...

Page 19: ...19 last update 23 10 2012 19 Step 20 Step 21 Step 22 Step 23 Step 24 Step...

Page 20: ...20 last update 23 10 2012 25 Step 26 Step 27 Step 28 Step 29 Step 30 Step...

Page 21: ...21 last update 23 10 2012 31 Step 32 Step 33 Step...

Page 22: ...aused by falls The warranty ceases if the PPG is sold to the third person or in case of incorrect use unprofessional repair or installation of unoriginal parts The guarantee is valid when dated and si...

Page 23: ...23 last update 23 10 2012 NIRVANA SYSTEMS s r o Jatecni 523 760 01 Zlin Czech Republic tel 420 577 226 616 fax 420 577 019 117 sms 420 775 917 001 e mail info nirvana cz http www nirvana cz...

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