Nipro SURDIAL Service Manual Download Page 1

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SERVICE MANUAL

SINGLE PATIENT DIALYSIS MACHINE

SURDIAL

Manufacturer

NIPRO CORPORATION

3-9-3, Honjo-Nishi, Kita-Ku, OSAKA 531-8510, JAPAN
PHONE +81-6-6372-2331 / FAX +81-6-6371-7422

Version No.0R2135-1105

Summary of Contents for SURDIAL

Page 1: ...SERVICE MANUAL SINGLE PATIENT DIALYSIS MACHINE SURDIAL Manufacturer NIPRO CORPORATION 3 9 3 Honjo Nishi Kita Ku OSAKA 531 8510 JAPAN PHONE 81 6 6372 2331 FAX 81 6 6371 7422 Version No 0R2135 1105...

Page 2: ......

Page 3: ...al and understand the contents thoroughly This Service Manual is designed to be used together with the SURDIAL Instruction Manual There are only minimum contents which are overlapping between this Ser...

Page 4: ...PREFACE 2...

Page 5: ...into 3 levels Each level will be indicated by a specific attention attracting symbol and signaling term DANGER This indicates an imminently hazardous situation which if not avoided will result in deat...

Page 6: ...ronic boards with a wet hand Before touching the terminal block disconnect the power plug from the power supply z During the connection disconnection of a patient special attention should be taken to...

Page 7: ...choose unnecessarily functions during the treatment z Do not incline the equipment by more than 5 degrees with something placed on the tank base or hanger Doing so may topple over the equipment z Do n...

Page 8: ...waste water z Keep the machine always clean Wipe off blood dialysate cleaning solutions carefully Clean and disinfect regularly z Some panel displays and processes do not accept switch operations Do n...

Page 9: ...1 1 A Type 6 1 1 1 6 1 1 2 B Type 6 1 1 2 6 1 1 3 C Type 6 1 1 3 6 1 1 4 D Type 6 1 1 4 6 1 1 5 Conductivity cell Assy and Temperature sensor Assy 6 1 1 5 6 1 2 Dialysate pressure sensor Assy PD 6 1...

Page 10: ...e 3 6 2 5 4 6 2 5 5 Reference for Bellowphragm Pump 6 2 5 5 6 2 6 Blood pump Assy BP BPC 6 2 6 1 6 2 6 1 M3 type 6 2 6 2 6 2 6 2 M4 type 6 2 6 3 6 2 7 Gear pump Assy P1 P2 6 2 7 1 6 2 7 1 TYPE I Micro...

Page 11: ...3 13 2 Rinse port No 2 for A and B concentrates 6 3 13 2 6 3 13 3 Rinse port No 3 for A and B concentrates 6 3 13 3 6 3 13 4 Rinse port for disinfectant concentrate 6 3 13 4 6 3 14 Coupler Assy 6 3 14...

Page 12: ...54 8 11 5 8 12 DC 24V switching regulator 8 12 1 8 12 1 PLEY24HSZ C 8 12 1 8 12 2 ZWS150PAF 24 J 8 12 4 8 12 3 CME150 24 8 12 6 8 13 Operation panel board main board sub board 8 13 1 8 14 VR board SBY...

Page 13: ...1 10 3 1 TYPE I 10 3 1 10 3 2 TYPE II 10 3 3 10 3 2 1 Adjustment dialysate pressure sensor 10 3 3 10 3 2 2 Adjustment of PD offset 10 3 5 10 4 Adjustment of temperature sensor 10 4 1 10 5 Adjustment o...

Page 14: ...tivity and concentration 10 16 8 10 17 Adjustment of contrast 10 17 1 10 18 Adjustment of gas purge pressure 10 18 1 10 19 Adjustment of flashing volume in concentrate line 10 19 1 10 19 1 Confirmatio...

Page 15: ...12 2 5 D Type 12 2 6 12 3 Record sheet of setting value 12 3 1 12 3 1 ROM before Ver 2 40 12 3 2 12 3 2 ROM after Ver 3 00 12 3 4 12 3 3 ROM after Ver 3 30 12 3 6 12 3 4 ROM after Ver 3 84 12 3 8 12...

Page 16: ...CONTENTS 8...

Page 17: ...a Single patient dialysis machine SURDIAL is applied to treatment of patients with acute or chronic renal failure by dialysis when the application is instructed by doctor b SURDIAL can be used at both...

Page 18: ...1 2...

Page 19: ...2 1 2 CONTRAINDICATION Any application other than dialysis using SURDIAL is contraindicated...

Page 20: ...2 2...

Page 21: ...patient for any abnormality at all times 2 When an abnormality is discovered in the unit or patient act appropriately e g stop the operation after confirming the safety of the patient 3 Do not allow t...

Page 22: ...3 2...

Page 23: ...ans that user of SURDIAL must read and understand this Service Manual before starting operation of the machine for safe and effective use of it b The symbol shown below means that electric shock is ca...

Page 24: ...4 2...

Page 25: ...5 FLOW CHART...

Page 26: ......

Page 27: ...FS2 CD T3 V9 PC1 R1 C1 PD P2 AS2 RV2 PC2 V10 V4 C2 PA PV SP BP CLV DIALYSER BD LS2 LS3 LS5 FSW BPC FROM PATIENT TO PATIENT DRAIN RO WATER IN OUT IN OUT NC NO COM V11 IN OUT V2 IN OUT P1 PS V6 V8 V7 V...

Page 28: ...LV DIALYSER BD LS2 LS3 LS5 FSW BPC FROM PATIENT TO PATIENT DRAIN RO WATER IN OUT IN OUT NC NO COM V11 IN OUT V2 IN OUT P1 PS V6 V8 V7 V5 VCa VCb VPa VPb PH1 PH2 PH3 PH4 NC NO COM NO NC COM NO NC COM N...

Page 29: ...sensor Blood leak detection LS1 Temperature limit SW Heater surface temp limiting LS2 Coupler SW Coupler detection LS3 Syringe overload SW Syringe overload limiting LS5 Clamp position sensor Clamp pos...

Page 30: ...gas discharge Open close of gas discharge line V11 EMV for rinse Open close of rinse line V12 EMV for disinfectant concentrate Open close of disinfectant concentrate line V13 EMV for A concentrate Op...

Page 31: ...ol NV2 Dialysate flow rate control valve Dialysate flow rate control PC1 Bypass pinch cock Bypass flow rate control PC2 AS2 pinch cock Gas discharge pressure control PR Supply water reducing valve Sup...

Page 32: ...5 6...

Page 33: ...6 DISASSEMBLING AND REPLACEMENT...

Page 34: ......

Page 35: ...ement n Note 1 Sensor holder 93153811104 1 2 O ring P3 3 Silicone rubber 3 Pin 93153812104 3 4 Pan head Phillips screw small M3 8 6 With spring flat washers 5 Hose port 93742611001 1 6 CD harness 9344...

Page 36: ...e 1 Sensor holder 93153811104 1 2 O ring P3 3 Silicone rubber 3 Pin 93153812104 3 4 Pan head Phillips screw small M3 8 6 With spring flat washers 5 Hose port P1 8B 1 SUS316 6 CD harness 93447132102 1...

Page 37: ...uirement n Note 1 Sensor holder 93613811002 1 2 O ring P3 3 Silicone rubber 3 Pin 93153812104 3 4 Pan head Phillips screw small M3 8 6 With spring flat washers 5 CD harness 93447132102 1 Serial number...

Page 38: ...1 2 Nut For M3 6 3 O ring P3 3 4 Pin 01930400224 3 5 Conductivity sensor harness 1 6 Screw M3 10 6 With spring flat washers 7 Screw M3 25 2 With spring flat washers 8 O ring P8 2 9 Holder B 0193050002...

Page 39: ...e 2 types of Temperature sensor Assy installed in SURDIAL Temperature sensor Assy PT HST 1000 PT100 HSTA 900 You must follow the combination of types on Conductivity cell Assy and Temperature sensor A...

Page 40: ...6 1 1 6...

Page 41: ...6 Small pan head Phillips screw M3 6 4 With spring flat washers 7 Small pan head Phillips screw M3 6 2 With spring flat washers 8 Small pan head Phillips screw M3 10 3 With spring flat washers 9 Smal...

Page 42: ...Old type 5 Pressure sensor 19C015PV3K 1 New type 6 Base plate 93532932100 7 Dialysate Pressure sensor board SSM 8049 E 1 8 Screw M3 16 2 With spring flat washers 9 Cover 93532933100 1 10 Screw M3 8 1...

Page 43: ...1 1 2 O ring S 16 1 3 Pressure sensor P 8505 102G 012 1 4 Base plate 93882912 1 5 Spacer 93882913 1 6 Dialysate Pressure sensor board SSM 05025 1 7 Screw M3 12 2 With spring flat washers 8 Cover 93882...

Page 44: ...6 1 2 4...

Page 45: ...02 1 5 Condensing lens TM 0009 01 2 6 Rear body cover TM 0010 02 1 7 O ring 1 TK 0016 01 1 8 O ring 2 TK 0017 01 1 9 Light emitter element TK 0018 01 1 10 Light receiver element TK 0019 01 1 11 Light...

Page 46: ...lood leak sensor Assy TYPE II RK GR2 Component Requirement n Note 1 Base 1 Heat resistant ABS 2 Cartridge 1 PES 3 Small pan head Phillips screw M4 12 2 SUS Serial numbers installed 99T0374 03T2083 99U...

Page 47: ...d leak sensor Assy TYPE II BLD 01 Component Requirement n Note 1 Body 1 2 Cover 93444814100 2 3 BLD cartridge 1 4 O ring P16 2 5 Hexagon headed Phillips bolt M4 10 1 With spring flat washers Serial nu...

Page 48: ...6 1 3 4...

Page 49: ...ure SW Component Requirement n Note 1 Screw M3 35 2 With spring flat washers 2 Bonnet D3C150 1 3 Spring holder D3H390 1 4 Spring D3K370 1 5 Shaft D3I1200 1 6 Casing D3D140 1 7 Diaphragm D3A090 1 8 Val...

Page 50: ...6 1 4 2...

Page 51: ...6 1 5 1 Temperature sensor Assy PH HST 1000 Component Requirement n Note 1 T tube 93613911100 1 2 Silicone tube 5 11 40L 1 3 Temperature sensor PT HST 1000 1 Serial numbers installed 99T0001 03T2609...

Page 52: ...Teflon tube TF185 1 Hose port 01930600070 2 n 1 when attaching to Conductivity cell Assy 2 Sensor holder 93742513100 1 3 Temperature sensor PT100 HSTA 900 1 Serial numbers installed 03T2610 06U0177 0...

Page 53: ...Type n Note 1 Cover 93446313100 1 2 Pusher 93446312100 1 3 Base 93446311100 1 4 Screw M3 8 2 5 Screw M3 12 2 To install 6 Spring No 5601 1 7 Packing 93446315100 1 Air bubble ditector Assy comes with a...

Page 54: ...6 1 6 2...

Page 55: ...SC V2 V3 V12 V13 V14 V17 Fig 6 2 1 1 Two way electromagnetic valve AV 3202 318 SC Component Requirement n Note 1 Actuator Assy 1 2 Spring D3K430 1 3 Diaphragm holder 1 4 Plunger 1 5 Diaphragm D3Y180...

Page 56: ...6 2 1 2...

Page 57: ...alve TYPE I AV 3202 63 S Component Requirement n Note 1 Actuator Assy D3Y080 1 2 Back less pipe D3I170 1 3 Spring D3K340 1 4 Plunger D3I630 1 5 Diaphragm D3A090 1 6 Valve body D3B1181 1 7 Screw M3 25...

Page 58: ...mponent Requirement n Note 1 Screw 2 With spring flat washers 2 Actuator Assy 1 3 Plate M 1 4 Tube 1 5 Spring 98 A54 1 6 Plunger 159 A511 1 7 Retainer ring 65 A10 1 8 Valve diaphragm 95 A011 1 9 Body...

Page 59: ...SV2 322 S Component Requirement n Note 1 Actuator Assy D3Y570 1 2 Core D3E370 1 3 Spring D3K680 1 4 Plunger Assy D3I2430 1 With pipe 5 Plunger D3H370 1 6 Valve diaphragm D3A540 1 7 Valve body D3B1810...

Page 60: ...6 2 2 4...

Page 61: ...ype AV 3202 63 SH Component Requirement n Note 1 Actuator Assy D3Y110 1 2 Back less pipe D3I990 1 3 Spring D3K040 1 4 Plunger D3I1000 1 5 Diaphragm D3A090 1 6 Valve body D3B1181 1 7 Screw M3 25 2 With...

Page 62: ...3202 33 SB Component Requirement n Note 1 Actuator Assy D3Y460 1 2 Spring D3K500 1 3 Plunger D3I2120 1 4 Diaphragm D3A240 1 5 Valve body D3Y290 1 6 Fixed base D3F410 1 7 Screw M3 22 4 Spring flat was...

Page 63: ...322 S Component Requirement n Note 1 Actuator Assy D3Y570 1 2 Core D3E370 1 3 Spring D3K680 1 4 Plunger Assy D3I2430 1 With pipe 5 Diaphragm pusher D3H370 1 6 Diaphragm D3A540 1 7 Valve body D3B1810 1...

Page 64: ...6 2 3 4...

Page 65: ...e way electromagnetic valve AV 3302 63 S Component Requirement n Note 1 Actuator Assy D3Y170 1 2 Push rod D3I660 1 3 Diaphragm D3A090 1 4 Valve body D3B990 1 5 Stem D3I670 1 6 Diaphragm D3A090 1 7 Spr...

Page 66: ...6 2 4 2...

Page 67: ...art of cylinder 1 2 Middle part of cylinder 1 3 Lower part of cylinder 1 4 BF diaphragm 1 5 Piston 1 6 BF diaphragm 1 7 Sensor guide rod 1 8 Rotation detection plate 1 9 Drive shaft 1 Applicable greas...

Page 68: ...der 1 3 Lower part of cylinder 1 4 BF diaphragm 1 5 Piston 1 6 BF diaphragm 1 7 1 Sensor dog 0193 01 00 068 1 1 7 2 Pin 0193 01 00 064 1 1 8 Rotation detection plate 1 9 Drive shaft 1 Applicable greas...

Page 69: ...art of cylinder 1 3 Lower part of cylinder 1 4 BF diaphragm 1 5 Piston 1 6 BF diaphragm 1 7 Sensor guide rod 1 8 Rotation detection plate 1 9 Drive shaft 1 Applicable grease Made by NOK For ball and r...

Page 70: ...part of cylinder 1 3 Lower part of cylinder 1 4 BF diaphragm 1 5 Piston 1 6 BF diaphragm 1 7 Sensor guide rod 1 8 Rotation detection plate 1 9 Drive shaft 1 Applicable grease Made by NOK For ball and...

Page 71: ...ation Enabled to change from pin type 1 of VP to pin type 2 of VP plane type of VP 1 Pin type 2 and pin type 3 are completely interchangeable Note the following points VP Difference of VP Dialysate fl...

Page 72: ...6 2 5 6...

Page 73: ...6 2 6 1 6 2 6 Blood pump Assy BP BPC Fig 6 2 6 1 Blood pump Assy...

Page 74: ...all pan head Phillips screw M5 12 2 18 Small pan head Phillips screw M4 50 4 Attached to motor 19 Small pan head Phillips screw M2 3 12 2 With spring flat washers 20 Small pan head Phillips screw M3 8...

Page 75: ...lips screw M5 25 1 17 Small pan head Phillips screw M5 12 2 18 Small pan head Phillips screw M4 50 4 Attached to motor 19 Small pan head Phillips screw M2 3 12 2 With spring flat washers 20 Small pan...

Page 76: ...6 2 6 4...

Page 77: ...6 2 7 1 6 2 7 Gear pump Assy P1 P2 6 2 7 1 TYPE I Micro gear pump Fig 6 2 7 1 Micro gear pump Assy TYPE I...

Page 78: ...6 Set screw with hexagonal cavity 1 17 Small pan head Phillips screw M3 8 6 18 Small pan head Phillips screw M2 5 4 3 19 Small pan head Phillips screw M3 30 3 20 Motor 1 21 Hexagon headed bolt 4 22 Sp...

Page 79: ...6 2 7 3 6 2 7 2 TYPE II Magnet gear pump Normal Type Fig 6 2 7 2 Magnet gear pump Assy TYPE II Normal Type...

Page 80: ...gear 11 Gear case 12 Flat pin MDG0528 Stepped 13 Front bearing 14 Rear bearing 15 Front plate 16 Rear plate 17 Pump head 18 Gasket A 19 Gasket B 20 Packing B 21 Packing C 22 Retainer spring 23 O ring...

Page 81: ...6 2 7 5 6 2 7 3 TYPE II Magnet gear pump A Type Fig 6 2 7 3 Magnet gear pump Assy TYPE II A Type...

Page 82: ...00104 Not stepped 13 Front bearing Name Spare kit 14 Rear bearing Name Spare kit 15 Front plate Name Spare kit 16 Rear plate Name Spare kit 17 Pump head 18 Gasket A Name Spare kit 19 Gasket B 20 Packi...

Page 83: ...Type please insert the direction with the slot on Flat Pin in front bearing When inserting wrong direction there is a possibility of the suction capability of liquid being inferior producing poor disc...

Page 84: ...6 2 7 8...

Page 85: ...6 2 8 1 6 2 8 Venous clamp Assy CLV Fig 6 2 8 1 Venous clamp Assy...

Page 86: ...l pan head Phillips screw M3 6 7 With spring flat washers 11 Small pan head Phillips screw M4 6 4 With spring washer 12 Hexagon nut M5 1 13 Hexagon headed bolt M3 20 1 14 Hexagon nut M3 1 15 Sensor pl...

Page 87: ...6 2 9 1 6 2 9 Syringe pump Assy SP Fig 6 2 9 1 Syringe pump Assy...

Page 88: ...18 Motor plate 93146515903 1 19 Pulley 12XL037 1 20 Pulley 10XL037 1 21 Timing belt 70 XL 025U 1 22 Bearing RF 1450ZZ 2 23 Stopper ring E 6 1 24 Stopper ring E 6 1 25 Small truss Phillips screw M5 12...

Page 89: ...6 1 2 Casing 2 L 91933412006 1 3 Float 93442313115 1 4 Metal mesh 91933015002 1 5 O ring G50 1 Byton 6 Small pan head Phillips screw M4 15 4 With spring Flat washer 7 Hexagon nut M4 4 8 Flat washer Fo...

Page 90: ...91933412006 1 3 Float 93442313115 1 4 Metal mesh 91933015002 1 5 O ring G50 2 Byton 6 Small pan head Phillips screw M4 30 4 With spring Flat washer 7 Hexagon nut M4 4 8 Flat washer For M4 4 9 Small tr...

Page 91: ...2134 1 2 Casing 1 91933411006 1 3 Packing 01930200088 1 4 Mesh 01930200089 5 Metal mesh 91933015002 1 6 Plate 01939700069 1 7 O ring G50 2 Byton 8 Float switch OLV 2P 1 special 1 9 Small pan head Phil...

Page 92: ...6 3 2 2...

Page 93: ...tank 91936937004 1 2 Upper tank B 91936955004 1 3 BTW bracket 93443513100 1 4 O ring G70 1 Byton 5 Small pan head Phillips screw M4 15 4 With spring Flat washer 6 Hexagon nut M4 4 7 Hexagon head Phil...

Page 94: ...6 3 3 2...

Page 95: ...r tank 91936937004 1 2 Upper tank A 91936936004 1 3 BTD bracket 93444514100 1 4 O ring G70 1 Byton 5 Small pan head Phillips screw M4 15 4 With spring flat washers 6 Hexagon nut M4 4 7 Hexagon head Ph...

Page 96: ...6 3 4 2...

Page 97: ...check valve 919342300041 AC 2200 55 S C1 Fig 6 3 5 1 Dialysate check valve Component Requirement n Note 1 Body ACB060 1 2 Seat holder Seat ACY040 1 Check valve seat Assy 3 Spring ACK290 1 4 Lock nut A...

Page 98: ...agm check valve AC 2200 53 S Component Requirement n Note 1 Casing ACC050 1 2 Diaphragm D2A181 1 3 Spring receiver ACH130 1 4 Spring ACK220 1 5 Valve body ACB140 1 6 Hose port 93742611001 2 Serial num...

Page 99: ...53 A Component Requirement n Note 1 Body ACB260 1 2 Seat 1 3 Seat holder ACY040 1 Check valve seat Assy 4 Spring ACK160 1 5 O ring P9DC 1 6 Nut 1 7 Sub body ACY050 1 Sub body Assy 8 Name plate 1 Seri...

Page 100: ...6 3 5 4...

Page 101: ...1 Cap 91934220002 1 2 Mesh 91934222002 1 3 Packing 93142017002 1 4 Filter CF200 1 5 Body 91934221002 1 6 Arrow mark seal 93145921107 1 GVS filter Serial numbers installed 02T1868 06U0177 02V0301 02W04...

Page 102: ...Cap 93619318100 1 2 Hose port 93619319100 1 3 Packing 01939900124 1 4 Filter FI116ATERP265A00 1 5 Body 93619320100 1 CL filter Serial numbers installed 03T2264 06U0177 02V0311 03W0673 Component Requir...

Page 103: ...et 93443113100 1 5 Small pan head Phillips screw M3 6 2 With spring flat washers 6 Photo micro sensor EE SPY 412 1 FS 7 Hexagon headed Phillips screw M3 16 2 With spring flat washers 8 Hexagon headed...

Page 104: ...nsor EE SPX303 1 Flow meter SESI 700 1 FM Improvement type FS Photo micro sensor EE SPX303 2 FM bracket 93443114100 1 3 Hexagon head Phillips screw M4 10 2 Serial numbers installed SI 6 SESI 700 06T44...

Page 105: ...7 3 Flow meter Assy Component Requirement n Note 1 Flow meter SESI 701 1 FM FS Photo micro sensor EE SPX303N 2 FM bracket 93443114100 1 3 Hexagon head Phillips screw M4 10 2 Serial numbers installed 1...

Page 106: ...6 3 7 4...

Page 107: ...W83 Component Requirement n Note 1 Reducing valve ER0883ZSS8 1 RW83 2 Flange 93442113002 1 3 PR hose port 93282116113 1 4 Hose port 93312116129 1 5 Small truss Phillips screw M4 8 2 With Nylon washers...

Page 108: ...irement n Note 1 Reducing valve ER0884ZBS8 1 2 Flange 93442113002 1 3 PR Hose port 93282116113 1 4 Hose port 93312116129 1 5 Small truss Phillips screw M4 8 2 With Nylon washers Both reducing valve ha...

Page 109: ...44 1 Check valve seat Assy ACK330 1 For AC 2200 55 TA ACK160 1 For AC 2200 55 P 3 Spring ACK420 1 For AC 2200 55B 4 Lock nut ACH080 1 5 O ring P9DC 1 6 Sub body ACB070 1 Serial numbers installed Type...

Page 110: ...3 9 2 Relief valve 3 AC 3200 63H T RV3 Fig 6 3 9 2 Relief valve 3 AC 3200 63H T Component Requirement n Note 1 Valve body 1 2 Seat 1 3 Packing 1 4 Seat holder 1 5 Spring 1 6 Lock nut 1 7 Casing 1 8 Na...

Page 111: ...S Component Requirement n Note 1 Body ACB250 1 2 Sheet 1 3 Sheet holder ACY040 1 Check sheet Assy 4 Spring ACK160 1 5 O ring P9DC 1 6 Nut 1 7 Sub body ACY050 1 Sub body Assy 8 Hose port 93742611001 1...

Page 112: ...No Component Requirement n Note 1 Body ACB260 1 2 Sheet 1 3 Sheet holder ACY040 1 Check sheet Assy 4 Spring ACK160 1 5 O ring P9DC 1 6 Nut 1 7 Sub body ACY050 1 Sub body Assy 8 Name plate 1 Serial num...

Page 113: ...Requirement n Note 1 Packing 93313418100 1 2 Bracket 93443416100 1 3 Small pan head Phillips screw M3 6 2 With spring flat washers 4 Syringe holder 01930400085 1 5 Packing B 01939800472 1 6 Valve 904...

Page 114: ...6 3 10 2...

Page 115: ...6 3 11 1 6 3 11 Chamber Assy VCa VCb 6 3 11 1 Chamber Assy Overall Fig 6 3 11 1 Chamber Assy Overall Chamber...

Page 116: ...happer SNP 4 10 White 8 Hose band Size 26 10 Blue 9 Hexagon head Phillips bolt M4 12 8 With spring flat washers 10 T pipe 198 19 21 02E 6 1 11 Silicone tube 3 6 3 6 80L 3 6 190L 3 6 300L 12 Shapper SN...

Page 117: ...6 3 11 3 6 3 11 2 Chamber Assy Viscous chamber Fig 6 3 11 2 Chamber Assy Viscous chamber Cross section A A...

Page 118: ...THF450 100 7 Clamp 93141015102 4 8 Clamp fitting 93141039105 2 9 Shaft 93141038002 4 10 E ring E 6 8 11 Thrust bolt M8 43 2 12 T pipe 93441025100 4 13 Orifice 93311029100 2 14 Valve bracket 934410150...

Page 119: ...B concentrates Black socket type Fig 6 3 12 1a Concentrate tank connector for A and B concentrates Component Requirement n Note 1 Socket QJ 2P Red silicone rubber NPT1 8 1 2 Silicone tube 5 11 50L 1 3...

Page 120: ...uirement n Note QJ 2PNPT1 8 Red silicone rubber Sleeve color Red 1 For A concentrate 1 Socket QJ 2PNPT1 8 Red silicone rubber Sleeve color Blue 1 For B concentrate 2 Silicone tube 5 11 50L 1 3 FEP tub...

Page 121: ...nd B concentrates Component Requirement n Note QJ 2P H 2 Red silicone rubber Sleeve color Red 1 For A concentrate 1 Socket QJ 2P H 3 Red silicone rubber Sleeve color Blue 1 For B concentrate 2 Silicon...

Page 122: ...2 2 Concentrate tank connector for disinfectant concentrate Component Requirement n Note 1 Connector holder 91936940004 1 2 Packing A 91936944004 1 3 Holder base 91936941004 1 4 Nut 91933311010 1 5 Si...

Page 123: ...A and B concentrates Component Requirement n Note 1 Body 1 2 O ring QJR22 1 3 Washer 1 4 Gasket QJR21 1 5 Valve QJT24 1 6 Valve spring QJS23 1 7 Adapter 1 Serial numbers installed 98R0001 99R0160 99T...

Page 124: ...ed silicone rubber 5 Valve QJT24 1 6 Valve spring QJS23 1 7 Adapter 1 8 Adapter nut 1 9 Hose port 91934223002 1 Without socket Serial numbers installed 00T0884 05T3548 00U0053 02U0176 00V0186 05V0655...

Page 125: ...ilicone rubber Sleeve color Blue 1 for B concentrate 1 Body 1 2 O ring QJR22 1 3 Washer 1 4 Gasket QJR21 1 5 Valve QJT24 1 6 Valve spring QJS23 1 7 Adapter 1 8 Adapter nut 1 Serial numbers installed 0...

Page 126: ...ntrate Component Code No Requirement n Note 1 Connector holder 91936940004 1 2 Packing A 91936944004 1 3 Holder base 91936941004 1 4 Holder bracket 93313318100 1 5 Small truss Phillips screw M4 8 2 Wi...

Page 127: ...ponents Requirement n Note 1 Body C00149 1 2 L slider D00143 V442500 1 Red For Red R 6 D00143 V881700 1 Blue For Blue B 6 3 Stop ring D00136 1 4 Coil spring D00399 1 5 Ball 4 6 O ring P12 5 1 Serial n...

Page 128: ...Note 1 Socket 90363011001 1 2 Packing 90363014001 1 Slider R 90363013001 1 Red 3 Slider B 90363012001 1 Blue 4 Spring 91933314001 1 5 Ball MDM 3006 4 6 Stop ring 91933312001 1 SAS 08033 1 Red 7 Coupl...

Page 129: ...5 27 13 120 NV1 NV2 Fig 6 3 15 1 Needle valve AM 1200 55A Components Requirement n Note 1 Body 1 2 O ring 1 3 Stem 1 4 Guide 1 5 Case 1 6 Lock nut 1 Serial numbers installed 99T0001 09T6673 99U0001 09...

Page 130: ...3 15 2 Needle valve SAS 08001 Components Requirement n Note 1 Body 01930700103 1 2 O ring P5 1 3 Shaft 01930500275 1 4 Collar 01930700106 1 5 Holder 01930700104 1 6 Nut 01930700105 1 Serial numbers i...

Page 131: ...6 3 16 1 6 3 16 Piping parts Fig 6 3 16 Piping parts Components Requirement n Note 1 Hose connector 01930500296 2 2 Silicon tube 1 3 150 1 3 T tube 93613911100 Silicon tube 5 11 Silicon tube 3 6...

Page 132: ...6 3 16 2...

Page 133: ...7 CONSTRUCTION OF ELECTRICAL PART...

Page 134: ......

Page 135: ...part 7 1 1 Components at upper part of electrical part z Operation panel z Operation panel board z LCD module z Bubble sensor board z Electrical POWER BOX 7 1 2 Component at lower part of electrical...

Page 136: ...part at machine 7 1 3 1 TYPE I Fig 7 1 2a TYPE I Placement of electrical part Operation panel board rear side of machine Electrical POWER BOX Dialysate pressure sensor board Operation LCD module Bubbl...

Page 137: ...board The air bubble sensor board is mounted either on the right in the equipment front side or above the electrical power box on the right side plane of the equipment Operation panel board rear side...

Page 138: ...24V switching power source DC 5V DC 12V DC 12V switching power source or DC 5V DC 12V DC 12V power supply Terminal bed 2 Relay SSR Terminal bed 3 Sub board FAN Fig 7 1 3a Components at left side in el...

Page 139: ...iffers in mounting position of the air bubble sensor board depending on the production timing It is mounted either at 7 or on the right in the equipment front side Fig 7 1 4a Components at right side...

Page 140: ...board option VR board Buzzer board Battery option Bubble sensor board POWER BOX of sub board side left side This type of electrical power box has a battery cover as an optional attachment of the batt...

Page 141: ...8 CONNECTION REPLACEMENT AND ADJUSTMENT...

Page 142: ......

Page 143: ...lication z Key SW s are encased in sheet of the operation panel z Adhesive tape placed at rear side of the panel sheet is applied to front side of upper part of machine Connection Connect flexible cab...

Page 144: ...he cable is pulled out under unlocking the connector electrodes placed at the connector surface may be separated causing machine failure 1 Turn off power SW of machine 2 Remove left side cover from up...

Page 145: ...ard z Flow rate of blood pump is set by VR2 of the board z Clicking is caused by pressing each SW of operation panel BZ1 z Each LED of operation panel is ON or OFF according to executed SW operation C...

Page 146: ...There are two types of operation panel boards For details refer to 8 13 Operation Panel Board Main Board and Sub Board 1 Turn off power SW of machine 2 Remove left cover from upper part of machine 3 D...

Page 147: ...s STN type and can indicate 40 letters in each of 4 lines z Back light is constructed by LED s z CN1 is connector for back light and is soldered to board z CN2 is connector to transmit signal to LCD C...

Page 148: ...ctricity z DO NOT try to disassemble LCD module because it is integrated as one unit z After the replacement LCD may not function correctly If so try to adjust contrast 1 Turn off power SW of machine...

Page 149: ...160 Replacement CAUTION z Replace bubble sensor board after turning off power SW of machine under care not to be charged with static electricity 1 Turn off power SW of machine 2 Remove left cover from...

Page 150: ...5 Replacement CAUTION z Replace bubble sensor board after turning off power SW of machine under care not to be charged with static electricity 1 Turn off power SW of machine 2 Remove left cover from u...

Page 151: ...Dialysate pressure sensor board is placed at top of lower part of machine z The board is used to measure pressure in dialysate line in cooperation with dialysate pressure sensor Connection z CN701 Con...

Page 152: ...2 Dialysate pressure sensor ASSY TYPE I 4 Disconnect all connectors 5 Loosen screws used to fix dialysate pressure sensor board to remove it 6 Prepare new dialysate pressure sensor board 7 Attach the...

Page 153: ...s used to measure pressure in dialysate line in cooperation with dialysate pressure sensor Connection z CN1 Connect to CN14 of main board through harness z CN2 Connect of connector of dialysate pressu...

Page 154: ...er part of machine z The board is used to measure pressure in dialysate line in cooperation with dialysate pressure sensor Connection z CN1 Connect to CN14 of main board through harness Adjustment See...

Page 155: ...board is attached to right side of DENSO box z Machine operation is controlled by microprocessor contained in the board z Various set values are back upped by RAM and EEROM z Version up is enabled by...

Page 156: ...arterial pressure sensor board through harness z CN12 Connect to V3 V4 V9 V10 V12 and V17 through harnesses z CN13 Connect to CN701 of venous pressure sensor board through harness z CN14 Connect to CN...

Page 157: ...the procedure specified in 8 7 Venous and arterial pressure sensor boards 6 Remove main board under pressing spacer lock used to fix it 7 Prepare new main board Main board is available TYPE I and TYP...

Page 158: ...er part of machine and right cover from DENSO box 4 Remove ROM using tool specially designed for the removal 5 Prepare new ROM 6 Attach the new ROM under care that it is positioned correctly and pins...

Page 159: ...essure sensor boards are same design Application to venous or arterial pressure monitoring is determined by difference of mounting positions of the both boards on main board and difference of piping r...

Page 160: ...ds correctly 1 Turn off power SW of machine 2 Remove right cover from upper part of machine and right cover from DENSO box 3 Disconnect all connectors 4 Remove snapper to take out tube 5 Remove venous...

Page 161: ...ow rate at power failure when battery VR501 as option is provided z The board is provided with connector CN501 to communicate data with external monitor as option z The board is also used as junction...

Page 162: ...ide 1 Turn off power SW of machine 2 Remove right cover from upper part of machine and right cover from DENSO box 3 If battery option is provided disconnect its connector 4 Disconnect all connectors 5...

Page 163: ...board is placed at right side of DENSO box z The board is used to alert by buzzing BZ801 z SBY0162 and SBY0267 are the same boards Connection z CN801 Electrical power box A B C Type Connect to CN504...

Page 164: ...over from upper part of machine and right cover from DENSO box 3 Disconnect all connectors 4 Remove buzzer board under pressing spacer lock used to fix it 5 Prepare new buzzer board 6 Attach the new b...

Page 165: ...E405 FUSE404 FUSE402 TAB403 Fig 8 10 1 Sub board General description and function z Sub board is placed at left side of DENSO box z The board is provided with drivers for blood syringe and Viscous pum...

Page 166: ...CN410 Connect to SP through harness z CN411 Used to connect DC 24V supply to sub board through harness z CN412 Used to connect DC 5V DC 12V and DC 12V supplies to sub board through harnesses z CN413 C...

Page 167: ...ard shown below are available one is for AC100V and other is for 230V Select the type conforming to the rating Board No is silk screen printed at upper right side of sub board SBY0157 is for AC230V an...

Page 168: ...ect rating Otherwise fire and or machine failure may be caused 1 Turn off power SW of machine 2 Disconnect power plug from receptacle 3 Remove left cover from upper part of machine and left cover from...

Page 169: ...PCB NCUX0266 0270 0266 SBY CN414 Fig 8 10 4 Sub board General description and function z Sub board is placed at left side of DENSO box z The board is provided with drivers for blood syringe and Viscou...

Page 170: ...gh harnesses z CN408 Connect to CN5 of main board through harness z CN409 Connect to Vpa and VPb through harnesses z CN410 Connect to SP through harness z CN411 Used to connect DC 24V supply to sub bo...

Page 171: ...ard 6 Prepare new sub board Two types of the sub board shown below are available Select the appropriate type for your machine Board No is printed on the board This machine can accept to connect SBY027...

Page 172: ...ge of board may be caused 1 Turn off power SW of machine 2 Disconnect power plug from socket 3 Remove left cover from upper part of machine and left cover from Power box 4 Remove fuse 5 Prepare new fu...

Page 173: ...from AC voltage z The board is separated AC110V type into AC230V type Connection z CN1 Connect to TERMINAL BLOCK1 through harness Input AC voltage z CN2 Connect to CN412 of SUB PCB board through harn...

Page 174: ...from receptacle 3 Remove left cover from upper part of machine and left cover from DENSO box 4 Disconnect all connectors CN1 CN2 5 Loosen screws used to fix the switching regulator to remove it 6 Prep...

Page 175: ...2V DC 12V from AC voltage z The board is separated AC110V type into AC230V type Connection z CN1 Connect to TERMINAL BLOCK1 through harness Input AC voltage z CN2 Connect to CN412 of SUB PCB board thr...

Page 176: ...from upper part of machine and left cover from DENSO box 4 Disconnect all connectors CN1 CN2 5 Loosen screws used to fix the switching regulator to remove it 6 Prepare new switching regulator The boar...

Page 177: ...the types for 110Vac and 230Vac are the same Connection z CN1 Connect to CN51 of DC 24V switching regulator using a harness and input DC voltage z CN2 Connect to CN412 of SUB board using a harness and...

Page 178: ...NOT touch the part Otherwise a burn may be caused 1 Turn off power SW of machine 2 Disconnect power plug from receptacle 3 Remove left cover from upper part of machine and left cover from DENSO box 4...

Page 179: ...rom AC voltage z Switch input voltage AC110V AC230V by SELECT connector on the board Connection z Terminal Connect to TERMINAL BLOCK1 and CN411 of SUB board through harnesses 1 NC 2 NC 3 AC L in Black...

Page 180: ...ctors which connect to main board and DSUB board from right side of DENSO box of machine Remove all the disconnected tube from DENSO box 6 Loosen all screws used to fix DENSO box Move DENSO box to the...

Page 181: ...regulator by SELECT connector Confirm power source of machine and set correct input voltage AC110V AC230V 1 Turn off power SW of machine 2 Disconnect power plug from receptacle 3 Remove left cover fro...

Page 182: ...ut voltage range of 100 240V Connection z CN1 Connect to TERMINAL BLOCK1 through harness Input AC voltage z CN51 Connect to CN411 of SUB board and CN1 of DC 5V 12V converter board using a harness Outp...

Page 183: ...OT touch the part Otherwise a burn may be caused 1 Turn off power SW of machine 2 Disconnect power plug from receptacle 3 Remove right and left covers from upper part and DENSO box of machine 4 Remove...

Page 184: ...ltage z This is a switching power with the rated input voltage range of 100 240V Connection z CN1 Connect to FUSE through harness Input AC voltage z CN51 Connect to CN411 of SUB PCB board through harn...

Page 185: ...power plug from receptacle 2 Remove right and left covers from upper part and DENSO box of machine 3 Remove the connectors CN1 CN51 4 Remove the screw that fixes the power source to take it out 5 Prep...

Page 186: ...8 12 8...

Page 187: ...used for boards mounted on the following equipment OMRON connectors are used for boards mounted on the following equipment 99T0001 07T5502 07T5503 99U0001 07U0325 08U0326 99V0001 07V1433 07V1434 99W00...

Page 188: ...r shape and marking Connector Serial number of operation panel board MOLEX type SER 00001 SER 09603 OMRON type SER 09604 CN2 SER LOT 3 Distinction among main boards A connector for flat cable is used...

Page 189: ...sub boards A connector for flat cable is used for CN408 Distinction is possible through a silk print on the board in addition to the connector shape and marking S Board with MOLEX connector Indicatio...

Page 190: ...connector is used on the harness side 1 Combination of OMRON connecter on the board side and OMRON connector on the harness side O RO O RO O RO O RO Connectable 2 Combination of MOLEX connector on the...

Page 191: ...s z VR board is placed at right side of DENSO box z The board is used to control blood pump flow rate at power failure when battery VR501 as option is provided Connection z CN503 Connect to CN402 of s...

Page 192: ...its connector 4 Disconnect all connectors 5 Remove knob from BP BACKUP volume 6 Remove spacer used to fix VR board and nuts used to fix the volume to take out the board 7 Prepare new VR board 8 Attac...

Page 193: ...es on the sub board is explained in 8 10 Sub board SBY0266 General description and function z Sub board is placed at left side of Power box z This fuse holder protects the wiring for switching power s...

Page 194: ...Power box 4 Remove fuse 5 Prepare new fuse Select an correct fuse by referring to the following purposes and ratings FUSE AC250V 6 3A slow blow fuse Transformer Sub board wiring FUSE AC250V 6 3A slow...

Page 195: ...9 MAINTENANCE MODES...

Page 196: ......

Page 197: ...ration screen Setting I screen Alarm screen Only whenalarm isactuated Maintenance menu screen Setting II screen Maintenance 1 10 screen F 5 SW DISP F 5 SW DISP F 5 DISP SW F 5 SW DISP F 5 SW DISP F 5...

Page 198: ...9 1 2...

Page 199: ...der specified condition 6 CHARACTERISTICS Enabled setting under specified condition 7 SYSTEM Enabled setting under specified condition 8 SERVICE FREQUENCY Indication only 9 MACHINE FILLING PROCEDURE E...

Page 200: ...hange set value without direction of doctor or technician z Protect modes 2 4 5 6 and 7 to prevent malfunction of machine always by setting 20 MAINTENANCE MODE FREE to OFF Release the protection only...

Page 201: ...ng at any time required 10 ALARM HISTORY Indication only Indication only Mode to indicate information only Setting is disabled Enabled setting at any time required Mode to enable setting or maintenanc...

Page 202: ...tion of doctor or technician z Protect modes 2 4 5 6 and 7 to prevent malfunction of machine always by setting 25 MAINTENANCE MODE FREE to OFF Release the protection only when setting change is requir...

Page 203: ...Fig 9 3 1 Maintenance mode menu screen INDICATION DESCRIPTION MODE1 DATA Dialysis related data indication mode MODE2 ALARM SETTING Alarm setting mode MODE3 ALARM FORCED OFF Alarm release mode MODE4 FU...

Page 204: ...9 3 2...

Page 205: ...eak red value indication 9 BLD GREEN RIGHT Blood leak green value indication 10 VCa UF LEAK NEG PR Leaked closed circuit resulted A chamber negative pressure indication 11 VCb UF LEAK NEG PR Leaked cl...

Page 206: ...sed circuit resulted B chamber negative pressure indication 12 VCa UF LEAK POS PR Leaked closed circuit resulted A chamber positive pressure indication 13 VCb UF LEAK POS PR Leaked closed circuit resu...

Page 207: ...larm limit 8 CONDUCTIVITY MAX Setting of upper conductivity alarm limit 9 CONDUCTIVITY MIN Setting of lower conductivity alarm limit 10 TEMPERATURE MAX Setting of upper dialysate temperature alarm lim...

Page 208: ...cted preparation preparation end dialysis rinse back mode SKIP Alarm can be detected dialysis rinse back mode This function is installed in EPROM after Ver 3 30 25 V P MIN LIMIT IN HD Setting of lower...

Page 209: ...ak alarm and blood leak sensor error 7 SYSTEM ALL Release of all alarms registered in system 8 SYSTEM E02 Release of T1 temperature sensor error 9 SYSTEM E03 Release of T2 temperature sensor error 10...

Page 210: ...DO NOT release blood leak alarm during dilaysis WARNING z DO NOT release any alarm during dialysis Otherwise machine failure may be caused CAUTION z Monitor machine functions continuously during relea...

Page 211: ...tenance mode 4 screen function monitoring Fig 9 7 2 Maintenance mode 4 screen manual operation SYMBOL COMPONENT FUNCTION WHEN SYMBOLISMARKED WITH INDRAWING Monitor Enabled control ing NOTE V2 V4 V10 V...

Page 212: ...ion sensor Shaded photo sensor Rotation signal LS2 Coupler SW Coupler being set LS3 Syringe overload SW Overload detection LS5 Clamp position sensor Being clamped PS Pressure SW Pressurized water FS F...

Page 213: ...DESCRIPTION 1 VCa W A RATIO Setting of water A ratio in A chamber 2 VCb W A RATIO Setting of water A ratio in B chamber 3 THEORETICAL W A Setting of theoretical water A concentration 4 VCa W B RATIO...

Page 214: ...RIPTION 1 VCa W AC RATIO Setting of water AC ratio in A chamber 2 VCb W AC RATIO Setting of water AC ratio in B chamber 3 THEORETICAL W AC Setting of theoretical water AC concentration 4 CHAMBER Indic...

Page 215: ...trument and the like can be set If setting is protected Indication only is enabled and setting is disabled Press F 3 or F 4 SW to check data If not protected press F 1 or F 2 SW to change setting Pres...

Page 216: ...strument specific value 14 UF CORR COEFFICIENT c Indication of coefficient in UF calibration formula instrument specific value 15 UF CORR COEFFICIENT d Indication of coefficient in UF calibration form...

Page 217: ...rform trial test of instrument to check its normal function Perform UF test to check that UF error is within specified range Measure conductivity to check that difference between the measured one and...

Page 218: ...R COEFFICIENT c Indication of coefficient in UF calibration formula instrument specific value 15 UF CORR COEFFICIENT d Indication of coefficient in UF calibration formula instrument specific value 16...

Page 219: ...the setting z After setting change perform trial test of instrument to check its normal function Perform UF test to check that UF error is within specified range Measure conductivity to check that dif...

Page 220: ...9 9 6...

Page 221: ...on settings can be performed If setting is protected Indication only is enabled and setting is disabled Press F 3 or F 4 SW to check data If not protected press F 1 or F 2 SW to change setting Press F...

Page 222: ...ALARM LIMIT Limiting of allowable lower arterial pressure alarm limit 10 DP MAX ALARM LIMIT Limiting of allowable upper dialysate pressure alarm limit 11 DP MIN ALARM LIMIT Limiting of allowable lower...

Page 223: ...limit 10 VP MIN ALARM LIMIT Limiting of allowable lower venous pressure alarm limit 11 AP MAX ALARM LIMIT Limiting of allowable upper arterial pressure alarm limit 12 AP MIN ALARM LIMIT Limiting of al...

Page 224: ...ING z Connection of each option should conform to its setting Otherwise disabled function of the option or malfunction of machine may be caused CAUTION z Set each item value after full understanding i...

Page 225: ...e mode 8 screen In maintenance mode 8 screen service frequency of each component is indicated by operation time or operation frequency Press F 3 or F 4 SW to check data Press F 5 SW to display mainten...

Page 226: ...e way EMV V5 operation frequency 10 V6 Indication of three way EMV V6 operation frequency 11 V7 Indication of three way EMV V7 operation frequency 12 V8 Indication of three way EMV V8 operation freque...

Page 227: ...y selecting OFF DIPSW2 and ON DIPSW3 on main board Operation time or frequency of each component can be changed Fig 9 11 3 Input screen in maintenance mode 8 9 11 2 3 Zero cleared screen Zero cleared...

Page 228: ...10 V6 Indication of three way EMV V6 operation frequency 11 V7 Indication of three way EMV V7 operation frequency 12 V8 Indication of three way EMV V8 operation frequency 13 V9 Indication of three wa...

Page 229: ...en Press F 1 SW to execute air purge process Repress F 1 SW to forcibly stop the process Press F 5 SW to display maintenance mode menu screen though the display is disabled during air purgeing Fig 9 1...

Page 230: ...9 12 2...

Page 231: ...yed Press F 3 or F 4 SW to check data Press F 1 SW to clear the history Press F 5 SW to display maintenance mode menu screen Fig 9 13 1 Maintenance mode 10 screen INDICATION DESCRIPTION Indication of...

Page 232: ...9 13 2...

Page 233: ...10 ADJUSTMENT CAUTION z TYPE II is changed following points 7 19 CONSOLE MODE 24 CONSOLE MODE in maintenance mode 7 7 20 MAINTENANCE MODE FREE 25 MAINTENANCE MODE FREE in maintenance mode 7...

Page 234: ......

Page 235: ...unit Container to be placed on the balance 2000mL Forceps 2 Turn on power SW of machine 3 Turn on DIALYSIS SW to shift to dialysis wait process 4 Release setting protection by selecting ON of 20 MAIN...

Page 236: ...Measurement of chamber capacity 10 Each of the capacities should satisfy the below requirement If not so adjust silicone oil volume in each of the chambers followed by performing the measurement 3 ti...

Page 237: ...lug provided tube placed at top of viscous pump using forceps and remove snapper from the plug by twisting latch along tooth line using radio pliers to remove the plug 6 Turn on V4 manually in mainten...

Page 238: ...t setting by selecting OFF of 20 MAINTENANCE MODE FREE in maintenance mode 7 screen DANGER z Take care for air not to be included in silicone oil to prevent conductivity concentration error or UF erro...

Page 239: ...ensor board PV PCB Venous pressure sensor board PA PCB Arterial pressure sensor board option Fig 10 2 1 Venous and arterial pressure sensor boards 3 Turn on power SW of machine 4 Turn on DIALYSIS SW t...

Page 240: ...ing Adjusting means 0mmHg PV_PCB VR701 300mmHg PV_PCB VR702 11 Input 6 V PRESS OFFSET value recorded at the above step 6 in maintenance mode 6 screen 12 Protect setting by selecting OFF of 20 MAINTENA...

Page 241: ...sensor Assy PD PCB Dialysate pressure sensor board PD Assy Dialysate sensor Assy Fig 10 3 1 Dialysate sensor board and dialysate sensor Assy 3 Turn on power SW of machine 4 Turn on DIALYSIS SW to shif...

Page 242: ...rize manometer to 300mmHg by advancing syringe plunger and try to indicate dialysate pressure of 300mmHg in the screen by turning VR702 11 Repeat the above steps 9 and 10 until each of 0mmHg and 300mm...

Page 243: ...onfirm dialysate pressure sensor board removing cover of dialysate pressure Assy PD Assy Dialysate pressure Assy Fig 10 3 3 Dialysate pressure Assy 4 Turn on power SW of machine 5 Turn on DIALYSIS SW...

Page 244: ...ize manometer to 300mmHg by advancing syringe plunger and try to indicate dialysate pressure of 300mmHg in the screen by turning VR702 12 Repeat the above steps 10 and 11 until each of 0mmHg and 300mm...

Page 245: ...fter bypassing release 11 Turn on BYPASS SW and then connect coupler to dialyzer Clamp venous and arterial line of blood line using forceps after connect blood line to inlet of venous pressure 12 Turn...

Page 246: ...10 3 6...

Page 247: ...ER box to expose terminal bed TM1 on main board MAIN PCB Main board TM1 Terminal bed Fig 10 4 1 Main board and terminal bed TM1 3 Turn on power SW of machine 4 Turn on DIALYSIS SW to shift to dialysis...

Page 248: ...T 40 2c 0 0 Item name Currently recognized temperature Set offset value 9 Remove the resistor from terminal bed and attach temperature sensor followed by connecting it as shown in Fig 10 4 1under care...

Page 249: ...ID about 5mm Forceps Spanner 8mm Hexagon wrench 4mm 2 Remove right cover from lower part of machine to expose pressure SW 3 Turn on power SW of machine 4 Turn on DIALYSIS SW to shift to dialysis wait...

Page 250: ...r clicking of micro SW 9 After the adjustment tighten the set nut This may cause small change of pressure when pressure SW is ON Recheck the ON pressure 10 Then retract the syringe plunger gradually t...

Page 251: ...ation in manufacturer 1 Required device Precision screwdriver 2 Remove left cover from lower part of machine to expose blood leak sensor 3 Remove 2 screws used to fix the sensor and take out it withou...

Page 252: ...ugh adjustment and R47 fine adjustment Total value in both volume become adjustment values due to R41 connect to R47 in series Adjustment value is not stable when adjusted point of R47 is shifted Adju...

Page 253: ...ide blood leak detector as shown in Fig 10 6 3 for 1 second to 3second after preparation time pass over 5 minutes 4 Check green LED inside blood leak detector blinking twice as shown in Fig 10 6 3 5 C...

Page 254: ...check 6 BLD AUTO ZERO value more 80ppm in maintenance mode 1 screen 3 Remove cartridge of blood leak detector as shown in Fig 10 6 4 CAUTION z It is possible that E22 BLOOD LEAK SENSOR ERROR is detect...

Page 255: ...y in a properly rinsed status 2 Turn the adjustment volume 1 to the left in 5 minutes or more in the standby process Adjust the volume until 6 BLD AUTO ZERO becomes within 40 through 30ppm Adjustment...

Page 256: ...ridge with a pseudo blood leak filter is mounted Displayed value B 5 Calculate the value of A B A B C 6 Check the standard value displayed on the cartridge with a pseudo blood leak filter Standard val...

Page 257: ...is already within this range adjustment is not required Adjustment Value Adjustment Section Cartridge for zero offset 80 10ppm Adjustment volume 2 If the value of 6 BLD AUTO ZERO is smaller than the...

Page 258: ...er adjustment is finished check the value of 6 BLD AUTO ZERO when the cartridge with pseudo blood leak filter is mounted Displayed value B 8 Calculate the value of A B This value is the adjustment val...

Page 259: ...ater may be used instead of concentrate 6 Check water temperature stabilization 7 Clamp tube connected to IN of valve V10 using forceps and disconnect silicone tube from the valve to connect it to man...

Page 260: ...e of the set value Check the value again Adjusting value Reducing valve 0 0333 0 0363MPa 250 270mmHg 0 34 0 37kgf cm2 11 Remove the manometer and the connection means to return to the original conditi...

Page 261: ...from V11 to connect it to manometer through connection means PS Manometer V11 Fig 10 8 1 Connection of manometer 8 After lifting manometer sufficiently release the clamping followed by lowering it to...

Page 262: ...10 8 2...

Page 263: ...ivity and release of bypassing 9 Full open NV2 to run dialysate at the maximum flow rate 10 Adjust blood pump flow rate so that dialysate pressure becomes 0mmHg 11 Loosen set nut of relief valve 2 and...

Page 264: ...10 9 2...

Page 265: ...machine operation to console mode by selecting ON of 19 CONSOLE MODE in maintenance mode 7 screen 8 By pressing PRIP SW to shift to preparation process machine is started from console mode 9 Check dia...

Page 266: ...EE in maintenance mode 7 screen 6 Set machine operation to console mode by selecting ON of 19 CONSOLE MODE in maintenance mode 7 screen 7 By pressing PRIP SW to shift to preparation process machine is...

Page 267: ...s wait process 12 Release console mode by selecting OFF of 19 CONSOLE MODE in maintenance mode 7 screen 13 Protect setting by selecting OFF of 20 MAINTENANCE MODE FREE in maintenance mode 7 screen 14...

Page 268: ...10 10 4...

Page 269: ...6 Check that BYPASS SW is OFF released bypassing and dialysate flow through coupler line 7 Adjust dialysate flow rate to 500ml min by turning adjusting screw of NV2 under monitoring dialysate flow rat...

Page 270: ...10 11 2...

Page 271: ...g completion turn rotor of blood pump manually to occlude rolling tube by one of 3 rollers of the rotor Fig 10 12 1 Adjustment of gaps between housing and rotor rollers of blood pump 6 Lift the bottle...

Page 272: ...ment of gaps between housing and rotor rollers of blood pump 6 Connect syringe and manometer to inflow end of the tube and open outflow end of it above water receiver 7 Loosen set screw of the roller...

Page 273: ...tection by selecting ON of 20 MAINTENANCE MODE FREE in maintenance mode 7 screen 5 Set blood line to blood pump 6 Place electronic balance or measuring cylinder below outflow end of the line to measur...

Page 274: ...SET 400mL min Maintenance mode 6 screen 17 BPF GAIN 14 Protect setting by selecting ON of 20 MAINTENANCE MODE FREE in maintenance mode 7 screen 10 13 2 In case of you use Small Rolling Tube 6 35 9 75m...

Page 275: ...rizing the venous tube using the syringe followed by clamping line between the syringe and manometer using forceps to maintain the pressure as shown in Fig 10 14 1 b 7 After the clamping leave to stan...

Page 276: ...ing screw If venous tube of smaller diameter is used reduce the gap of 1 3 to 1 5mm The adjustment is enabled only in direction to reduce the gap To enlarge the gap turn the adjusting screw followed b...

Page 277: ...ge indication of the tester to the maximum by turning VR601 5 Check that the adjusted voltage is 1 6 to 1 8V 6 Remove the tube from the detector and check that the voltage indication is reduced to 0 5...

Page 278: ...ine to expose bubble sensor board as SBY0205 3 Set tester to DC range and connect test TP2 of bubble sensor board to probe of the tester and WJ1 of the board to probe of it 4 Check that the adjusted v...

Page 279: ...R1 A 5 Remove the tube from the detector and check that the voltage indication is reduced to 0 5V 6 Set blood line to blood pump 7 Operate the pump at a flow rate of 200mL min to re circulate 37 water...

Page 280: ...10 15 4...

Page 281: ...f adjustment Selection of dialysis mode to be adjusted Bicarbonate dialysis 1 or 2 Acetate dialysis Input of concentrate data Input of concentrate data Adjustment of dilution ratio of A concentrate Ad...

Page 282: ...displayed in maintenance mode 5 screen 1 Turn on power SW of machine 2 Turn on DIALYSIS SW to shift to dialysis wait process 3 Press F 5 SW to display setting II screen 4 Press F 3 or F 4 SW to blink...

Page 283: ...alues by referring to concentrate data specified in the operation manual z1 VCa W A RATIO Dilution ratio of A concentrate in chamber a z2 VCb W A RATIO Dilution ratio of A concentrate in chamber b z3...

Page 284: ...nual z1 VCa W AC RATIO Dilution ratio of acetate concentrate in chamber a z2 VCb W AC RATIO Dilution ratio of acetate concentrate in chamber b z3 THEORETICAL W AC mmol L Theoretical concentration of d...

Page 285: ...ration meter It is possible to derive the concentration by converting conductivity measured using any conductivity meter to the concentration by referring to conversion Table 10 Check that the measure...

Page 286: ...ter to the concentration by referring to conversion Table 10 Check that Measured concentration mmol L Theoretical concentration of diluted A concentrate 3 THEORETICAL W A is equal to 6 THEORETICAL W B...

Page 287: ...meter It is possible to derive the concentration by converting conductivity measured using any conductivity meter to the concentration by referring to conversion Table 10 Check that Measured concentra...

Page 288: ...imen concentration using separately available concentration meter 8 After obtaining the concentration press F 3 or F 4 SW to blink 10 CONC W A B 9 Press F 1 or F 2 SW to input the obtained concentrati...

Page 289: ...board 3 Turn on power SW of machine 4 When back light is OFF press any SW of operation panel to turn on the light 5 Adjust contrast of LCD by turning VR1 of operation panel board using precision screw...

Page 290: ...10 17 2...

Page 291: ...gas purge pressure 0 100 mmHg during priming by turning adjusting screw of PC2 under monitoring dialysate pressure in dialysis screen Turning adjusting screw counterclockwise Reduce gas purge pressur...

Page 292: ...10 18 2...

Page 293: ...machine aspirates concentrate during chemical or acid rinse 10 19 1 Confirmation of flushing volume Confirm flushing volume after air is filled in concentrate line 1 Remove right cover from upper part...

Page 294: ...flushing volume Adjust flushing volume by inputting offset value in maintenance mode 6 1 Release setting protection by selecting ON of 25 MAITENANCE MODE FREE in maintenance mode 7 screen 2 Input 20 F...

Page 295: ...ncentrate line until V12 V17 when first step of chemical or acid rinse Aspirate concentrate based on the setting of dilute ratio after priming 10 20 1 Confirmation of priming volume Confirm priming vo...

Page 296: ...tment of priming volume Adjust priming volume by inputting offset value in maintenance mode 6 1 Release setting protection by selecting ON of 25 MAITENANCE MODE FREE in maintenance mode 7 screen 2 Inp...

Page 297: ...syringe is larger 100 2 In this case actual infusion speed is changed to half against default setting 100 Be constant the speed during pressing F F SW 1 Display maintenance mode 7 by pressing F 5 SW...

Page 298: ...10 21 2...

Page 299: ...used for treatment z Syringe z Manometer z T tube tube 2 Put one syringe on the syringe pump 3 Connect manometer and other syringe then conform that machine gives overload alarm when applying pressure...

Page 300: ...10 22 2...

Page 301: ...rt and right cover from POWER box to expose terminal bed TM1 on main board MAIN PCB Main board TM1 Terminal bed Fig 10 23 1 Main board and terminal bed TM1 3 Turn on power SW of machine 4 Turn on DIAL...

Page 302: ...85 0 01V 4 When 240 resistor is connected PIN7 GND VR6 DC 2 78 0 01V Fig 10 23 3 8 After finishing the step 4 check again that the voltage in the step 3 is within the adjustment range If not adjust it...

Page 303: ...11 DIP SWITCHES...

Page 304: ......

Page 305: ...right cover from upper part of machine and right cover from DENSO box to expose dip SW s placed on main board MAIN PCB Main board DIPSW Dip SW Fig 11 1 1 Main board and dip SW s 2 Check Nos of dip SW...

Page 306: ...11 1 2...

Page 307: ...ng any process other than execution of maintenance 11 2 1 3 Dip SW3 By turning on dip SW3 service frequency indicated in maintenance mode menu 8 screen can be cleared to 0 Turn on dip SW3 to display m...

Page 308: ...Clear all clauses by pressing CLEAR SW over than three seconds Keep dip SW2 OFF during any process other than execution of maintenance 11 2 2 3 Dip SW3 By turning on dip SW3 during turning off dip SW2...

Page 309: ...off dip SW2 service frequency indicated in maintenance mode menu 8 screen can be changed to any values Turn on dip SW3 to display maintenance mode menu 8 screen for blinking service frequency Select i...

Page 310: ...ing CLEAR SW and for blinking service frequency Select item to be cleared and press CLEAR SW Clear all clauses by pressing CLEAR SW over than three seconds Keep dip SW2 OFF during any process other th...

Page 311: ...e skip of rinse mode releasing of alarm at dialysis process at the state of connecting patients DO NOT operate SW2 because it is intended to be used by manufacturer only z After initialization is fini...

Page 312: ...11 2 6...

Page 313: ...12 VARIOUS DATA...

Page 314: ......

Page 315: ...rd PD784031 HN27C4096AG 10 Registered date The last letter of version No indicates language E ENGLISH S SPANISH Fig 12 1 1 ROM CAUTION z Type machine need ROM after Ver 3 00 DO NOT install ROM before...

Page 316: ...12 1 2...

Page 317: ...eck the label attached to the upper part of the right side of the electrical power box Electrical power box A type Electrical power box B type The serial number below SURDIAL is composed of only numer...

Page 318: ...elow SURDIAL contains alphabets and ends with E The serial number below SURDIAL contains alphabets and ends with H20 Serial numbers installed 08T6062 09T7157 08U0327 09U0483 08V1534 09V1837 08W2072 09...

Page 319: ...232C CN503 CN502 DSUB PCB SUB PCB POWER SUPPLY DC 24V POWER SUPPLY DC 5V DC 12V DC 12V NOISE FILTER FAN SWITCH GEAR SSR HEATER BATTERY BP P2 SP VPa VPb P1 CN701 CN701 CN701 V17 CN602 V12 V10 V9 V4 V3...

Page 320: ...RS232C CN503 CN502 DSUB PCB SUB PCB POWER SUPPLY DC 24V POWER SUPPLY DC 5V DC 12V DC 12V NOISE FILTER FAN SWITCH GEAR SSR HEATER BATTERY BP P2 SP VPa VPb P1 CN701 CN701 CN1 V17 CN602 V12 V10 V9 V4 V3...

Page 321: ...N501 RS232C CN503 CN502 DSUB PCB SUB PCB POWER SUPPLY DC 24V NOISE FILTER FAN SWITCH GEAR SSR HEATER BATTERY BP P2 SP VPa VPb P1 CN701 CN701 CN1 V17 CN602 V12 V10 V9 V4 V3 V14 V13 V11 V8 V7 V6 V5 BLD...

Page 322: ...OWER SUPPLY DC 24V NOISE FILTER FAN SSR HEATER BATTERY BP P2 SP VPa VPb P1 CN701 CN701 CN1 V17 CN602 V12 V10 V9 V4 V3 V14 V13 V11 V8 V7 V6 V5 BLD CD T1 T2 T3 LS3 LS5 CLV LS2 FS PH1 PH2 PH3 PH4 CN17 FS...

Page 323: ...sheet of setting value Record following setting value before operating machine Record following setting value before replacing ROM It is possible that previous data is erased when ROM replaces Refer...

Page 324: ...LUE mmHg 19 UF LEAK TIME sec 20 UF LEAK TIME sec 21 RESET SW TIME min 22 DIALYSIS SW TIME min 23 BYPASS SW TIME min Maintenance mode 5 screen BC1 Indication Unit Setting value 1 VCa W A RATIO 2 VCb W...

Page 325: ...T COEFFICIENT Kj 25 HEATER CONT COEFFICIENT Ki2 26 HEATER CONT COEFFICIENT Lt1 27 HEATER CONT COEFFICIENT Lt2 28 HEATER CONT COEFFICIENT Lt3 29 TEMP CORR COEFFICIENT 30 T1 OFFSET 31 T2 OFFSET 32 T3 OF...

Page 326: ...LUE MmHg 19 UF LEAK TIME sec 20 UF LEAK TIME sec 21 RESET SW TIME min 22 DIALYSIS SW TIME min 23 BYPASS SW TIME min Maintenance mode 5 screen BC1 Indication Unit Setting value 1 VCa W A RATIO 2 VCb W...

Page 327: ...26 HEATER CONT COEFFICIENT Lt1 27 HEATER CONT COEFFICIENT Lt2 28 HEATER CONT COEFFICIENT Lt3 29 TEMP CORR COEFFICIENT 30 T1 OFFSET 31 T2 OFFSET 32 T3 OFFSET Maintenance mode 7 screen Indication Unit S...

Page 328: ...UF LEAK TIME sec 20 UF LEAK TIME sec 21 RESET SW TIME min 22 DIALYSIS SW TIME min 23 BYPASS SW TIME min 24 DETECTION FOR E22 Maintenance mode 5 screen BC1 Indication Unit Setting value 1 VCa W A RATI...

Page 329: ...26 HEATER CONT COEFFICIENT Lt1 27 HEATER CONT COEFFICIENT Lt2 28 HEATER CONT COEFFICIENT Lt3 29 TEMP CORR COEFFICIENT 30 T1 OFFSET 31 T2 OFFSET 32 T3 OFFSET Maintenance mode 7 screen Indication Unit S...

Page 330: ...UF LEAK TIME sec 20 UF LEAK TIME sec 21 RESET SW TIME min 22 DIALYSIS SW TIME min 23 BYPASS SW TIME min 24 DETECTION FOR E22 Maintenance mode 5 screen BC1 Indication Unit Setting value 1 VCa W A RATI...

Page 331: ...TER CONT COEFFICIENT Ki2 28 HEATER CONT COEFFICIENT Lt1 29 HEATER CONT COEFFICIENT Lt2 30 HEATER CONT COEFFICIENT Lt3 31 TEMP CORR COEFFICIENT 32 T1 OFFSET 33 T2 OFFSET 34 T3 OFFSET Maintenance mode 7...

Page 332: ...sec 20 UF LEAK TIME sec 21 RESET SW TIME min 22 DIALYSIS SW TIME min 23 BYPASS SW TIME min 24 DETECTION FOR E22 25 V P MIN LIMIT IN HD mmHg Maintenance mode 5 screen BC1 Indication Unit Setting value...

Page 333: ...ATER CONT COEFFICIENT Ki2 28 HEATER CONT COEFFICIENT Lt1 29 HEATER CONT COEFFICIENT Lt2 30 HEATER CONT COEFFICIENT Lt3 31 TEMP CORR COEFFICIENT 32 T1 OFFSET 33 T2 OFFSET 34 T3 OFFSET Maintenance mode...

Page 334: ...12 3 12...

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