Nippon Oil Pump NOP E Series ES User Instruction Manual Download Page 2

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EEEE----    Series E

Series E

Series E

Series ESSSS    User’s Instruction Manual 

User’s Instruction Manual 

User’s Instruction Manual 

User’s Instruction Manual      

<Contents

Contents

Contents

Contents>

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For Safe Operation

For Safe Operation

For Safe Operation

For Safe Operation    ................................

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Safety Precautions

Safety Precautions

Safety Precautions

Safety Precautions    ................................

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●Safety Equipment .................................................................................................................. 5 
●Safety Measures .................................................................................................................... 5 

Model Numbering Sy

Model Numbering Sy

Model Numbering Sy

Model Numbering System

stem

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Pump Installation

Pump Installation

Pump Installation

Pump Installation    ................................

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●Installation Site ...................................................................................................................... 6 
●Required Space for Installation ............................................................................................. 8 
●Recommended Installation Circuit. ........................................................................................ 8 

Position of Pump Inlet Port

Position of Pump Inlet Port

Position of Pump Inlet Port

Position of Pump Inlet Port    ................................

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Filters

Filters

Filters

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●Performance of Turbulence Filter .......................................................................................... 9 

Contaminant Drain Line

Contaminant Drain Line

Contaminant Drain Line

Contaminant Drain Line    ................................

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Outlet Port

Outlet Port

Outlet Port

Outlet Port    ................................

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Piping for the Pump

Piping for the Pump

Piping for the Pump

Piping for the Pump    ................................

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●Torque Applied on Pipe Connection .................................................................................... 12 
●Connecting the Pipes .......................................................................................................... 12 
●Pipes and Pipe Joints .......................................................................................................... 12 

Electric Wiring

Electric Wiring

Electric Wiring

Electric Wiring    ................................

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For Operation

For Operation

For Operation

For Operation    ................................

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●Start-up Checklist ................................................................................................................ 13 
●Test Run .............................................................................................................................. 13 

Inspections

Inspections

Inspections

Inspections    ................................

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●Daily Startup Inspections ..................................................................................................... 14 
●Periodical Inspections .......................................................................................................... 14 

Storage

Storage

Storage

Storage    ................................

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Warranty

Warranty

Warranty

Warranty    ................................

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For Selecting a Pump

For Selecting a Pump

For Selecting a Pump

For Selecting a Pump    ................................

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●Operating Method ................................................................................................................ 15 
●Required Flow Rate ............................................................................................................. 15 
●Required Pressure ............................................................................................................... 15 
●Relief Valve Pressure Setting. ............................................................................................. 15 
●Selecting Coolant Type and Viscosity Range. .................................................................... 15 
●Operating Ambient Temperatures ....................................................................................... 16 
●Fluid Temperature Range .................................................................................................... 16 
●Compatible Work Materials. ................................................................................................ 16 

Motor Selection

Motor Selection

Motor Selection

Motor Selection    ................................

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●Required Power for the Pump. ............................................................................................ 17 
● Voltage and Frequency ...................................................................................................... 17 

Suction Performance

Suction Performance

Suction Performance

Suction Performance    ................................

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Internal Structure

Internal Structure

Internal Structure

Internal Structure    ................................

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Troubleshooting Guide

Troubleshooting Guide

Troubleshooting Guide

Troubleshooting Guide    ................................

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Backwashing

Backwashing

Backwashing

Backwashing................................

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Summary of Contents for NOP E Series ES

Page 1: ...r the correct and optimum use of NOP coolant unit Improper use of the pump can cause personal injury and damage to property and may void the warranty Save this manual for future reference and keep Sav...

Page 2: ...for the Pump 12 12 12 12 Torque Applied on Pipe Connection 12 Connecting the Pipes 12 Pipes and Pipe Joints 12 Electric Wiring Electric Wiring Electric Wiring Electric Wiring 13 13 13 13 For Operation...

Page 3: ...r Such items could cause explosion or fire Make sure that the power is disconnected before installation maintenance or inspections to avoid the risk of electric shock Transporting installation plumbin...

Page 4: ...ed filters affect the pump performance and abnormal noise vibration or flow deficiency may occur Tramp oil or foam may affect Turbulence filter performance Installation of partition plate as illustrat...

Page 5: ...n HV600 Extremely hard materials such as Inconel Titanium Tungsten can drastically shorten the pump service life Do not use hardened steel carbon fiber glass fiber containing materials carbon material...

Page 6: ...To avoid motor damage drain hose should be inserted in a way that the coolant can naturally flow down with its own weight through the hose Install the pump in a safe location or provide a protective c...

Page 7: ...ution Assembling the pump in a wrong orientation will damage the motor Install the pump unit in an up right position Caution If the installation site is not level or if there is forcible installation...

Page 8: ...igure 2 Dimensional drawing Typical Motor type A3 Dimensional drawing Typical Motor type A3 Dimensional drawing Typical Motor type A3 Dimensional drawing Typical Motor type A3 D D D Drain rain rain ra...

Page 9: ...t the pump in the tank at least 1 mm above the tank floor This is to ensure enough clearance to prevent the pump from sucking the sediments of sludge or metal chips on the tank floor To prevent the pu...

Page 10: ...1 able 1 F F F Filtration iltration iltration iltration P P P Performance erformance erformance erformance Straight oil is only applicable to 50 m filter Caution Suction of excessive amount of needle...

Page 11: ...Contaminant Contaminant Contaminant D D D Drain rain rain rain P P P Port ort ort ort P P P Performance for reference only erformance for reference only erformance for reference only erformance for re...

Page 12: ...Air ir ir ir Entering Entering Entering Entering into into into into the the the the System System System System Caution The pumps can make louder noise at the first run but will stop once the trapped...

Page 13: ...es ipes To prevent leaks and air entry make sure all pipe connections are securely tightened and completely sealed Be sure to use pipe supports so that the pipes are self supported and no weight will...

Page 14: ...Our NOP s pre installed motor a 3 phase type is when viewed from the suction side designed to rotate in counter clockwise if wired as illustrated in figure 8 below Figure 8 Figure 8 Figure 8 Figure 8...

Page 15: ...a half year Concentration level of the coolant Keep the level within the range specified by the coolant manufacturer The viscosity of straight oil Oil viscosity must be below 32 mm2 s Fluid temperatur...

Page 16: ...Required Required F F F Flow low low low R R R Rate ate ate ate Select a pump by referring to the catalog drawings or other materials Note that discharge rate is subject to the pump type temperature...

Page 17: ...explode or cause fire Operating Operating Operating Operating A A A Ambient mbient mbient mbient T T T Temperatures emperatures emperatures emperatures The permissible ambient temperature range is fr...

Page 18: ...uired Required Required Required P P P Power for the ower for the ower for the ower for the P P P Pump ump ump ump Select a pump with an adequate margin with reference to the performance carve in the...

Page 19: ...pump suction performance Caution Make sure there is no trapped air in inlet line It may decrease the performance of Turbulence filter cause filter clogging and damage the pump Caution Clean the perfo...

Page 20: ...pump or pipes On the first run after long term storage or immediately after replacing coolant pump often doesn t discharge due to air inside the pump Perform air bleeding on pump or piping If check va...

Page 21: ...shing and filter performance will be restored Follow the steps shown below to perform backwashing T T T Table able able able 10 10 10 10 Backwashing Circuit Backwashing Circuit Backwashing Circuit Bac...

Page 22: ...81 3 3 3 3 3436 3436 3436 3436 1777 1777 1777 1777 Sumitomo Real Estate Higashi Shimbashi Sumitomo Real Estate Higashi Shimbashi Sumitomo Real Estate Higashi Shimbashi Sumitomo Real Estate Higashi Sh...

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