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Nilfisk-ALTO 05210F Operator'S Manual Download Page 58

  -58-  FORM NO. 70935A 

 

 

                                

Nil

fi

 sk ALTO

 

  

Operator's Manual - 

SCRUBTEC 770 / 784 / 795

 

 

 

 

 

 

 

Nil

fi

 sk ALTO

 

 

SCRUBTEC 770 / 784 / 795

Imperial Transaxle Parts 2/05

PN 59116A

To replace coupler

remove these two

screws (Black)

to separate the

motor from gearbox

to allow access to

coupler

PERMANENT MAGNET MOTOR

MFG. IN USA

Model

4BC-2800

H

P

.50

RPM

1200

Ins. Cl.

F

Volt

36 VDC

Mount

Flange

AMP.

15

Shaft

Tang

Duty

Cont

Date

Ser. No.

16:1 Ratio

Clarke

Ref #

P

art 

#

Description

Q

ty

Wheel Flange Kit (includes Flange,

 1

10357A

Studs, Key, Snap Rings & Shims)

2

 2

36508A

Rubber Mount

2

 3

53374A

Axle Oil Seal

2

4

53375A

Axle

Bearing

4

1

2

3

4

5

6

4

7

8

9

10

11

12

13

14

15

16

2

1

3

4

17

Summary of Contents for 05210F

Page 1: ...SCRUBTEC 770 L SCRUBTEC 784 S SCRUBTEC 784 L SCRUBTEC 795 S SCRUBTEC 795 L U S Patent No 6 760 947 No 6 105 192 No RE39 581 Deluxe Machines Operator s Manual MODELS 05210F 05210G 05211F 05220F 05220G...

Page 2: ...aintenance 17 How To Charge The Batteries 18 How To Install The Brushes Or Pad Drivers 19 How To Remove The Brushes Or Pad Drivers 19 How To Operate The Machine 20 How To Operate The One Touch System...

Page 3: ...dust DANGER Lead acid batteries generate gases which can cause an explosion Keep sparks and flames away from batteries Do not smoke around the machine Charge the batteries only in an area with good ve...

Page 4: ...d with this type of machine can leave wet areas on the floor surface These areas can cause a dangerous condition for the operator or other persons Always put Caution signs around near the area you are...

Page 5: ...liter 30 gallon 114 liter 30 gallon 114 liter Recovery Tank 30 gallon 114 liter 30 gallon 114 liter 30 gallon 114 liter Motors Brush 2 1 hp PM 74kw 1 hp PM 74kw 1 hp PM 74kw Motor Traction 50 hp PM 3...

Page 6: ...ap Brush Speed 200 rpm 200 rpm 200 rpm Brush Pressure Variable 140 lbs 220 lbs Variable 140 lbs 220 lbs Variable 140 lbs 220 lbs Speed Forward Variable to 230 ft min Variable to 230 ft min Variable to...

Page 7: ...rn the key switch OFF 11 Fasten the machine to the vehicle How To Remove The Machine From A Van Or Truck 1 Make sure there are no obstructions in the area 2 Make sure the unloading ramp is at least ei...

Page 8: ...95L Hazard Alert Symbol On Off Key Switch Power Traverse Speed Control SYMBOLS USED ON SCRUBTEC 770S 784S 795S Additional Brush Pressure Brush Up Down Solution Control Charge Battery Meter Solo Charge...

Page 9: ...RATING THIS MACHINE EXPLOSIVE GAS ES CAN CAUSE SEVERE INJURY DEATH OR DAMAGE TRANSFORMER Keep flammable materials away from batteries Charge in a cool well ventilated BATTERIES CON TAIN SULFURIC ACID...

Page 10: ...ward switch turns the traverse motor on and if the brush motors are in the down position it also activates the brush motors and solution control module Either the right or the left switch can be used...

Page 11: ...Nilfisk ALTO Operator s Manual SCRUBTEC 770 784 795 FORM NO 70935A 11 F G B F E C D A N I J K L M H1 H2 MACHINE CONTROL PANEL 770S 784S 795S Figure 1...

Page 12: ...ed flow is reached To decrease the flow push the solution flow switch in the up position until the desired flow is reached To shut off the solution push the solution flow switch in the up position unt...

Page 13: ...Nilfisk ALTO Operator s Manual SCRUBTEC 770 784 795 FORM NO 70935A 13 F G B F E C D A H I J K L M MACHINE CONTROL PANEL 770L 784L 795L Figure 2...

Page 14: ...s Water droplets off when solution is off and they are flashing when solution is on Arrows indicating vacuum sta tus They are flashing when vac is on and off when vac is off SCREEN 1 SCREEN 2 Example...

Page 15: ...motor Turn the key switch off or disconnect the power to the battery to apply the brake There is a mechanical lever located on the brake This lever is an override To manually release the brake rotate...

Page 16: ...the vac motor and float switch 4 Remove the tank support bracket 5 Remove the recovery tank 6 Place the batteries in the solution tank as shown in figures 6a and 6b WARNING Lifting batteries without h...

Page 17: ...expands during charging As a result the electrolyte could overflow from the cells Always top off the cells with distilled water after charging CAUTION Irreversible damage will occur to the batteries...

Page 18: ...e sure the vents on the sides are at least two inches away from walls and other objects Make sure there are no objects near the vents on the bottom of the charger 4 Disconnect the battery pack connect...

Page 19: ...sings and remove them See figure 9 6 Put a brush or pad driver under the brush motor plate See figure 10 7 Align the lugs on the motor gimbal with the slots in the brush gimbal 8 Pull the brush up unt...

Page 20: ...this be done while traversing If you stop and do it some solution can be left on the floor Reprogramming One Touch If you do not want to use the factory default settings you may reprogram the setting...

Page 21: ...hrough the clear drain hose at the rear of the machine To fill the solution tank follow this procedure 1 Remove the solution tank lid See figure 15 2 Fill the solution tank with water 3 Add a cleaning...

Page 22: ...ure 19 7 To turn the machine push the rear of the machine to the side 8 When you stop the machine turn the key switch OFF How to Clean a Floor WARNING Water solutions or cleaning materials used with t...

Page 23: ...solution tank and recovery tank before doing any maintenance WARNING Keep all fasteners tight These Maintenance Procedures Must Be Done Every Day Keep the machine clean it will need fewer repairs and...

Page 24: ...se has an obstruction use a high pressure water hose to flush the tank or hose Put the water hose into the drain hose 4 Leave the tanks and the drain valves open to dry in the air 5 Check the squeegee...

Page 25: ...es Do not add acid to battery after installation NOTE Always turn off key switch before servicing the machine WARNING Always wear eye protection and protective clothing when working near batteries NO...

Page 26: ...gee The following adjustments are set at the factory however they may require slight adjustment Adjusting Squeegee Pressure To adjust the pressure refer to Figure 27 Proper adjustment will produce a u...

Page 27: ...ized personnel only WARNING Electrical repairs must be done by authorized personnel only Consult your Nilfisk Alto Authorized Service Person to do the service procedures Use only genuine Nilfisk Alto...

Page 28: ...ean the terminals and connectors Replace the damaged cables Charge the batteries The electrolyte level is too low Add distilled water to each cell and charge the batteries The batteries are not fully...

Page 29: ...nd check the wiring from this connector down to the brush motor 7603 Possible short circuit on brush motors or wiring 7800 Open circuit on traction motor Check the traction motor connection on trio an...

Page 30: ...30 FORM NO 70935A Nilfisk ALTO Operator s Manual SCRUBTEC 770 784 795...

Page 31: ...UBTEC 770 784 795 FORM NO 70935A 31 Section II Parts and Service Manual 70935A U S Patent No 6 760 947 No 6 105 192 No RE39 581 Deluxe Machines SCRUBTEC 770 S SCRUBTEC 770 L SCRUBTEC 784 S SCRUBTEC 78...

Page 32: ...Manual SCRUBTEC 770 784 795 Nilfisk ALTO SCRUBTEC 770 784 795 Solution Tank Assembly 12 09 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 12 19 20 24 21 22 23 25 27 26 47 21 24 45 21 28 29 31 31 30 30...

Page 33: ...61590A 1 Hose Hanger Bracket 20 59614A 1 Battery Drain Valve 21 53571A 4 Hose Clamp 22 30453A 1 Hose 23 822802 1 Elbow 24 30445A 2 Solution Hose 25 50358A 1 Connector 26 838517 1 Filter Screen 27 830...

Page 34: ...TO Operator s Manual SCRUBTEC 770 784 795 Nilfisk ALTO SCRUBTEC 770 784 795 Recovery Tank Assembly 12 09 1 2 3 4 5 6 3 7 8 9 37 38 39 36 35 34 33 32 20 31 30 25 20 24 9 13 22 23 26 22 27 28 29 10 11 1...

Page 35: ...lat 18 85728A 3 Screw 1 4 20 x 4 Hex 19 43401A 2 Housing Black 20 872010 3 Clamp 21 674110 1 Vac Exhaust Hose 22 962957 2 Screw 10 16 x 1 2 PN 23 52206A 1 Chain 24 30620A 1 Squeegee Adapter 25 35192A...

Page 36: ...sk ALTO SCRUBTEC 770 S 784 S 795 S Electrical Panel Assembly Solo Speed Controller 12 09 43 38 51 42 41 44 45 46 54 40 39 47 48 49 50 52 54 36 37 5 34 33 35 26 5 53 18 21 20 16 5 6 13 12 7 11 10 9 5 3...

Page 37: ...5 41802A 1 Contactor Main 26 61682A 1 Cable Upper 27 40735A 1 Controller Solo 28 40759A 1 Traverse Harness 29 80254A 2 Screw 8 32 x 1 30 962666 1 Screw 10 24 x 3 4 31 912287 1 Rectifier 32 920296 1 Nu...

Page 38: ...38 FORM NO 70935A Nilfisk ALTO Operator s Manual SCRUBTEC 770 784 795 Nilfisk ALTO SCRUBTEC 770 S 784 S 795 S Electrical Panel Assembly I Drive Speed Controller 12 09...

Page 39: ...ush 24 41801A 1 Contactor Main 25 61682A 1 Cable Upper 26 41019A 1 Controller I Drive 41021A 1 Traverse Harness 27 80380A 2 Screw 8 32 x 1 25 28 962666 1 Screw 10 24 x 3 4 29 912287 1 Rectifier 30 962...

Page 40: ...Manual SCRUBTEC 770 784 795 Nilfisk ALTO SCRUBTEC 770 L 784 L 795 L Electrical Panel Assembly Drawing 2 07 Drawing 10855E 22 6 3 7 8 4 37 29 30 18 10 5 20 21 5 5 17 27 18 26 20 25 28 24 23 11 7 13 12...

Page 41: ...Spacer 13 80285A 4 Screw Set 5 16 18 x 1 3 4 14 83302A 2 Stud 1 4 20 15 854849 2 Insulator 16 170781 2 Screw Set 1 4 20 x 3 4 17 193951 1 Trim 8 18 83307A 3 Stud 1 4 20 19 61589A 1 Electrical Panel 2...

Page 42: ...Screw 6 32 x 3 8 Pan 17 see table 1 Key included w 18 18A 40883A 1 Switch Key see table below 18B 40786A 1 Switch Key see table below 19 40748A 1 Switch Green Push Button 20 40880A 1 LCD Display 21 4...

Page 43: ...0786A 1 Switch Key see table below 24 962957 4 Screw 10 16 x 1 2 26 34264A 1 Gasket 28 41431B 2 Circuit Breaker 35A 29 41423B 1 Circuit Breaker 5A 30 85391A 3 Screw 1 4 20 x 5 8 31 980614 2 Washer 1 4...

Page 44: ...44 FORM NO 70935A Nilfisk ALTO Operator s Manual SCRUBTEC 770 784 795 Nilfisk ALTO SCRUBTEC 770S 784S 795S Control Panel Assembly I Drive Speed Controller 12 09...

Page 45: ...er 30A traverse motor 15 41431B 1 Circuit Breaker 35A brush motor 16 41431B 1 Circuit Breaker 35A brush motor 17 55502A 1 Knob Control 18 47381B 1 Switch Maintain Rocker brush UP DOWN 19 40749A 1 Swit...

Page 46: ...46 FORM NO 70935A Nilfisk ALTO Operator s Manual SCRUBTEC 770 784 795 Nilfisk ALTO SCRUBTEC 770 784 795 Squeegee Swing Arm Assembly 12 09...

Page 47: ...Screw Shoulder 9 86004A 2 Screw 1 4 20 x 1 10 87026A 4 Washer 11 51613A 1 Bumper 12 980657 1 Washer Lock 13 920208 1 Nut Hex 20 14 962798 1 Screw 10 24 x 50 15 68016A 2 Stud 16 920256 2 Nut Hex 17 17...

Page 48: ...48 FORM NO 70935A Nilfisk ALTO Operator s Manual SCRUBTEC 770 784 795 Nilfisk ALTO SCRUBTEC 770 784 Squeegee Assembly 12 09...

Page 49: ...r Gum Rubber OPT 9 80280A 2 Nut Squeegee Backup 10 80011A 2 Screw 3 8 16 x 3 11 60252A 1 Strap Clamp Sq Ret 12 930086 2 Rivet 3 16 x 450 Alum 13 50835A 1 Latch Sq Clamp 14 30717L1 1 Blade Front Linate...

Page 50: ...50 FORM NO 70935A Nilfisk ALTO Operator s Manual SCRUBTEC 770 784 795 Nilfisk ALTO SCRUBTEC 795 Squeegee Assembly 12 09...

Page 51: ...30935L 1 Blade Outer Linatex STD 30935A 1 Blade Rear Gum Rubber OPT 14 62444A 1 Clamp Weld 15 170932 2 Rivet 16 55722A 1 Squeegee Strap Latch 17 86004A 1 Screw 25 20 x 1 50 Hex 18 62421A 1 End Clamp 1...

Page 52: ...5A Nilfisk ALTO Operator s Manual SCRUBTEC 770 784 795 Nilfisk ALTO SCRUBTEC 770 784 795 Traverse System Assembly 2 05 12 13 31 32 30 13 21 20 15 14 3 19 28 19 9 29 30 11 16 18 8 10 27 26 25 24 23 7 6...

Page 53: ...Transaxle Imperial NOTE 1 59116E 1 Transaxle Imperial NOTE 2 15 85730A 4 Screw Hex 16 59969A 2 Wheel Assembly 30039A 1 Innertube 59955A 2 Wheel Foam Filled opt 18 81221A 6 Lug Nut 50 20 UNF 19 980614...

Page 54: ...EC 770 784 795 Nilfisk ALTO SCRUBTEC 770 784 795 Brush Head Assembly Drawing 2 05 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 13 19 13 20 21 22 23 17 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 4...

Page 55: ...1 2 Brush Holder Spring 32 833802 2 Gimbal Female 33 962737 6 Screw 10 16x 88 Pad Driver Only 34 56941A 2 Center Lock Asm Pad Driver Only Item Ref No Qty Description 35 11427B 2 Poly Brush Assembly 14...

Page 56: ...w B E F E bearings 3 902654 1 Bearings B E 4 902550 1 Bearing F E 5 51840A 1 Commutator Bracket Assembly w Brush BRD Assembly Leads 6 50520A 1 Commutator Bracket 7 56480A 2 Strain Relief 8 962546 2 Br...

Page 57: ...795 Gear Box 54238A 2 05 9 8 7 6 5 4 3 2 1 Item Ref No Qty Description 1 57846A 1 Ring Snap 2 507641 1 Seal Oil Small 3 52050A 1 Cap End 4 56668A 1 O Ring 5 51176A 1 Bearing Large 6 58316A 1 Shaft Gea...

Page 58: ...from gearbox to allow access to coupler PERMANENT MAGNET MOTOR MFG IN USA Model 4BC 2800 HP 50 RPM 1200 Ins Cl F Volt 36 VDC Mount Flange AMP 15 Shaft Tang Duty Cont Date Ser No 16 1 Ratio Clarke Ref...

Page 59: ...A 1 Pinion 10 53381A 1 Inner Pinion Bearing 11 52663A 1 Steel Ring Coupler 12 69195A 1 Rubber Coupler 13 45048A 1 Motor 14 51720A 4 Brushes w Springs 14 40784A 1 Brush Carbon Set 4 51720A 4 30074A 15...

Page 60: ...ar Linatex 28 33 30717L1 Front Linatex 28 33 30557A Rear Gum Rubber 28 33 30091A Front Urethane 38 30935L Rear Linatex 38 30718L2 Front Linatex 38 30935A Rear Gum Rubber 38 30718A Front Gum Rubber 38...

Page 61: ...Nilfisk ALTO Operator s Manual SCRUBTEC 770 784 795 FORM NO 70935A 61 Nilfisk ALTO SCRUBTEC 770 S 784 S 795 S Electrical Schematic Solo Controller 9 05...

Page 62: ...62 FORM NO 70935A Nilfisk ALTO Operator s Manual SCRUBTEC 770 784 795 Nilfisk ALTO SCRUBTEC 770 S 784 S 795 S Electrical Schematic I Drive Controller 12 09...

Page 63: ...Nilfisk ALTO Operator s Manual SCRUBTEC 770 784 795 FORM NO 70935A 63 Nilfisk ALTO SCRUBTEC 770 L 784 L 795 L Electrical Schematic 9 05...

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Page 66: ...delis ir izgatavots atbilsto i d m direkt v m un standartiem CZ N e podepsan stvrzuje e v e uveden model byl vyroben v souladu s n sleduj c mi sm rnicemi a normami SLO Spodaj podpisani potrjujem da je...

Page 67: ...ed using the then current list price plus transportation costs Warranty is rendered null and void if battery is not kept filled to the proper level with DISTILLED WATER Nilfisk ALTO POLYDUR AUTOMATIC...

Page 68: ...Division of Nilfisk Advance A S Industrivej 1 9560 Hadsund Denmark Tel 45 72 18 21 00 Fax 45 72 18 21 11 E mail salg nilfisk alto dk E mail service nilfisk alto dk www nilfisk alto dk...

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