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Nilfisk-Advance 56314019, Service Manual

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Nilfisk-Advance 56314019 Service Manual Download Page 14

12 - FORM NO. 56043089 / AquaRide

™

 / BRX 700

FUNCTIONAL DESCRIPTION OF CONTROL SWITCHES:

The controls on the AquaRide

™

 / BRX 700 were designed with one touch operation in mind.  For single pass extracting the user can simply depress 

one switch and all systems on the machine will be ready to go.
For most single-pass extracting operations, the operator should only need to use the top three switches on the control panel.  These are the Scrub 
System Off, Maintenance Extract Mode, and Restoration Extract Mode switches.  In the maintenance mode the solution spray is directed at the 
scrub brush and the fl ow rate is reduced.  The travel speed is limited to a medium speed.  In the restoration mode the solution spray is directed at 
the carpet ahead of the scrub brush and the fl ow is at maximum.  The travel speed is limited to a slow speed.
Scrub System Off Switch (B) - Pressing this switch when the scrub system is active will cause the following to occur:
• 

The scrub brush(s) will turn off and the scrub deck will raise to the up position

• The 

solution 

fl ow will be stopped

• 

The vacuum will shut off after a 10 second delay

• 

The travel speed limit will return to the transport speed setting

Maintenance Extract Mode Switch (D) – If the scrub system is off, pressing this switch will cause the following to occur:
• 

The scrub system will be enabled with the system confi gured for maintenance mode and the scrub deck will be lowered

• 

The vacuum system will be enabled

• 

The solution system will be enabled for maintenance mode

• 

The travel speed will be limited to the maintenance mode speed setting

• 

As soon as the throttle is moved from the neutral position the scrub brush(s) will start turning and the vacuum will turn on.  If the direction is 
forward the solution fl ow will start.  If the direction is reverse the solution fl ow will be stopped.  It is possible to program the control to automatically 
raise the scrub deck in reverse.  Refer to the Electrical System “Main Control Board Special Program Options” for details.

If the restoration mode is selected, pressing this switch will select the maintenance mode.  If the maintenance mode is already selected, pressing 
this switch will have no effect.
Restoration Extract Mode Switch (F) – If the scrub system is off, pressing this switch will cause the following to occur:
• 

The scrub system will be enabled with the system confi gured for restoration mode and the scrub deck will be lowered

• 

The vacuum system will be enabled

• 

The solution system will be enabled for restoration mode

• 

The travel speed will be limited to the restoration mode speed setting

• 

As soon as the throttle is moved from the neutral position the scrub brush(s) will start turning and the vacuum will turn on.  If the direction is 
forward the solution fl ow will start.  If the direction is reverse the solution fl ow will be stopped.  It is possible to program the control to automatically 
raise the scrub deck in reverse.  Refer to the Electrical System “Main Control Board Special Program Options” for details.

If the maintenance mode is selected, pressing this switch will select the restoration mode.  If the restoration mode is already selected, pressing this 
switch will have no effect.

KNOW YOUR MACHINE

Summary of Contents for 56314019

Page 1: ...5 03 revised 11 05 Form Number 56043089 AquaRide SE BRX 700 SERVICE MANUAL Advance MODEL 56314009 Nilfisk MODEL 56314019 ...

Page 2: ...TEM TROUBLESHOOTING 29 SCRUB DECK REMOVAL 30 BRUSH DECK ACTUATOR REMOVAL 31 SCRUB BRUSH MOTOR S REMOVAL 32 SCRUB BRUSH BELT REPLACEMENT 32 SCRUB BRUSH SYSTEM MAINTENANCE 33 SCRUB BRUSH REMOVAL INSTALLATION 33 SOLUTION SYSTEM 34 39 FUNCTIONAL OVERVIEW 34 OPERATIONAL OVERVIEW OF THE SOLUTION PUMP SOLENOID FUNCTIONS 35 TROUBLESHOOTING GUIDE 36 MAJOR COMPONENTS SPECIFICATIONS 37 NOZZLE MAINTENANCE 37 ...

Page 3: ... CONTROL 54 57 MAIN CONTROL BOARD FUNCTIONAL OVERVIEW 58 MAIN CONTROL BOARD TROUBLESHOOTING GUIDE 58 MAIN CONTROLLER ERROR CODES 58 59 MAIN CONTROLLER SERVICE TEST MODE 60 63 MAIN CONTROL BOARD SPECIAL PROGRAM OPTIONS 64 69 ELECTRICAL COMPONENT LOCATION before SN chart 71 WIRING SCHEMATIC before SN chart 72 WIRING DIAGRAM before SN chart 73 WIRING DIAGRAM after SN chart 74 WIRING SCHEMATIC after S...

Page 4: ...ne This information is needed when ordering repair parts for the machine Use the space below to note the Model Number and Serial Number of your machine for future reference MODEL NUMBER SERIAL NUMBER TRANSPORTING THE MACHINE CAUTION Before transporting the machine on an open truck or trailer make sure that The machine is tied down securely see tie down locations 26 All access doors and covers are ...

Page 5: ...electrical components Turn the key switch off O and disconnect the batteries before servicing electrical components Never work under a machine without safety blocks or stands to support the machine Do not dispense flammable cleaning agents operate the machine on or near these agents or operate in areas where flammable liquids exist Do not clean this machine with a pressure washer CAUTION This mach...

Page 6: ...ight each 66 lbs 30kg Battery Compartment Size Height Max 14 5 in 36 8cm Width Max 22 25 in 56 5cm Length Max 25 25 in 64 1cm Calculated Battery Run Time 3 3 5 hrs Battery Chargers see Electrical System Battery Section Scrub Brush Size Diameter 5 75 in 14 6cm Length 27 in 68 6cm Scrub Brush Motor 1 AquaRide 75 HP 560 watts Scrub Brush Motors 2 AquaRide SE BRX 700 75 HP 560 watts Scrub Brush Speed ...

Page 7: ...FORM NO 56043089 AquaRide BRX 700 5 SPECIFICATIONS ...

Page 8: ...or efficiency as a new brush WARNING Turn the key switch off set the parking brake and disconnect the battery before servicing the machine VACUUM SHOE MAINTENANCE Check the vacuum shoes daily they can be removed to aid in cleaning see Removing the Vacuum Shoes Remove any built up string hair or carpet fibers SPRAY NOZZLE MAINTENANCE Remove the spray nozzles once a week Soak the nozzles overnight i...

Page 9: ...olume Maintenance Restoration A B L 10 Emergency Battery Disconnect Control Lever B D 11 Tilt Steering Mechanism and Seat A B D 12 Optional Accessories headlight safety beacon etc D 13 Main Control Board Special Program Options check all applicable program settings reference SVR Manual 560430898 Example Fault Recall Mode Etc Program as needed 14 Battery Charger Operation D Ref VISUAL INSPECTION IT...

Page 10: ...B W 34 Drive Pedal Linkage neutral return A B 35 Steering Chain lubricate tension 1 4 Deflection A B C 36 Steering Column knob plunger spring also Universal Joint Grease A D 37 Rear Wheels W 38 Sweep Debris Tray C NOTE For additional service information see service manual form number 56043089 and operator manuals form number 56041540 56041542 56041627 English Defect Codes A needs adjustment C dirt...

Page 11: ... and Steer Wheel 11 Wheel Drive Circuit Breaker 12 Control Circuit Circuit Breaker 13 Emergency Stop Switch Battery Disconnect 14 Brush Deck 15 Rear Wheel 16 Battery Compartment under seat 17 Recovery Bladder Shutoff Float 18 Vacuum Motor Filter Housing 19 Recovery Bladder 20 Solution Filter 21 Recovery Bladder Drain Hose rear of machine 22 Machine Battery Connector 23 Control Panel 24 Debris Hopp...

Page 12: ... H Accessory Vacuum Indicator I Accessory Vacuum ON OFF Switch J Key Switch Main Power K Battery Condition Indicators K1 Battery Condition Indicator RED K2 Battery Condition Indicator YELLOW K3 Battery Condition Indicator GREEN L Speed Select Switch extract transport M Speed Select Indicator N Horn Switch O Vacuum Switch P Vacuum System Indicator Q Solution System Indicator R Solution Switch CONTR...

Page 13: ...ker 11 Provides overload protection to machine s wheel drive motor 45 Amp If it trips it will pop out To reset wait one minute and press the button back in If any breaker trips repeatedly have the machine serviced Control Circuit Circuit Breaker 12 Provides overload protection 10 Amp If it trips it will pop out To reset wait one minute and press the button back in If any breaker trips repeatedly h...

Page 14: ...ce mode The travel speed will be limited to the maintenance mode speed setting As soon as the throttle is moved from the neutral position the scrub brush s will start turning and the vacuum will turn on If the direction is forward the solution flow will start If the direction is reverse the solution flow will be stopped It is possible to program the control to automatically raise the scrub deck in...

Page 15: ...h is held The horn also functions as an automatic back up alarm when the throttle is moved to the reverse position The volume of the back up alarm is programmable It can also be programmed to provide an annunciation feature that will sound whenever the throttle is in the forward position See the Electrical System Main Control Board Special Program Options for details Vacuum Switch O This switch is...

Page 16: ...used as a decimal point to indicate tenths of hours The display will indicate 4 tenths followed by a long blank period The display sequence will repeat Accessory Vacuum Indicator H This indicator will be green when the accessory function is on This indicator will be off if the accessory function is off Speed Selector Indicator M This indicator will be green if a scrub mode has been selected and th...

Page 17: ...ff 31 00 32 50 NOTE Refer to service manual for selection of alternate cut off level Once the low voltage cutout level has been reached flashing red indicator the batteries must be FULLY recharged 37 6V to reset the battery condition indicator The scrub system will not function until the indicator has been reset DESCRIPTION OF ADDITIONAL HOURMETER STATUS DISPLAY FUNCTIONS The single character disp...

Page 18: ...an now be removed 4 Remove the 4 Screws G securing the Column Shroud H and pull it off from the Column Base I Lower Column 1 Tilt the steering wheel column as far back close to the seat as possible 2 Remove the tilt column release Knob J threaded from its shaft 3 Remove the 4 Screws K securing the Lower Shroud L and next pull the shroud far enough away from the column base to clear the tilt releas...

Page 19: ...eft screw 3 Remove both Master Links Q that secure the chain to the Steer Plate P then remove the chain from the chassis 4 Reassemble parts in reverse order and adjust chain tension so that there is about 3 16 1 4 4 7 6 4mm total deflection with moderate pressure applied at the Mid point R as shown Service Tip Note Use a pry bar or shims between the chassis and steer column to help secure the tens...

Page 20: ...s hand held programmer There are four programmable speed limits on theAquaRide These are transport speed fast maintenance speed maintnance fast restore speed and restore speed For the maintenance and restore modes the fast speed is selected by pressing the speed select switch on the control panel For reference purposes the speed control parameters below are followed by a number from 1 to 4 These a...

Page 21: ... WHEEL DRIVE Amps 23 M S1 SW SPST KEY F3 CIRCUIT BREAKER 8 AMP F4 FUSE 1 A R1 POT 5K OHM 1 2 3 BLK RED RED BRN YEL BRN YEL BRN GRA VIO YEL BLK RED GRN BLU BLK RED BLK BRN BLK BLK BRN WHT BLK BLK BRN ORN ORN ORN BLU ORN VIO YEL YEL B 1 B 2 KEY SW SEAT SW POT OUT POT IN REV FOR REV PIN 13 POT LO PIN 3 POT HI PIN 4 POT WIPER PIN 16 REV ALARM PIN 6 BRAKE B B M 2 M 1 PIN 8 SLOW FAST ACC SOLUTION VACUUM...

Page 22: ...EEL DRIVE SYSTEM R1 Voltage Values 0 2 5V Reverse 2 5 5V Forward This drawing shows additional controller input circuit detail The R1 pot is shown in the neutral position Resistance is measured between pot low and pot wiper FIGURE 4 FIGURE 3 ...

Page 23: ... Transport and Fast Maintenance tied to Pot HIGH Maintenance Fast Restoration and Restoration tied to Pot LOW WHEEL DRIVE TROUBLESHOOTING GUIDE Problem Possible Cause Wheel drive motor will not run in Batteries need charging low battery voltage recharge forward and reverse batteries Wheel Drive Motor Circuit Breaker F2 tripped reset 45A circuit breaker Control Circuit Circuit Breaker F4 tripped re...

Page 24: ...eel spindle assembly Service Note Be careful not to damage the threads and bearing surfaces when guiding the spindle shaft down through the frame opening 7 Inspect bearings and shaft seal and replace as needed 8 To remove the steer spindle weldment K you must remove the steer plate J with splash fender held by 4 L flat head socket screws use a 5 mm hex wrench then separate the brake return spring ...

Page 25: ...WHEEL DRIVE SYSTEM FORM NO 56043089 AquaRide BRX 700 23 FIGURE 6 A FRONT D F G E L J K I H N O Q P M R ...

Page 26: ... jam nut S and threading the adjustment screw T In or Out 3 To access the brake rod remove the front pedal mounting hardware items B C then swing pivot the pedal backwards out of the way 4 Use a 3 8 wrench and 1 8 hex key wrench to both loosen and tighten the rods adjustable hardware 5 Note Also check the brake bands brake lining for wear when excessive pedal travel can not be eliminated through a...

Page 27: ...ly expand the brake band enough to clear the drive wheel brake drum and remove from the machine 4 To install the brake band follow the above steps in reverse order See the Brake Adjustment section in this manual and adjust the brake pedal free play and test the brake system for proper operation CAUTION Test drive the machine and check for positive brake pedal and parking brake functions WHEEL DRIV...

Page 28: ... Note Be careful not to lose the link rod mounting hardware items AG 4 Loosen the Nut AH and Screw AI at the drive pedal Throttle Lever AJ Then pry the lever off from the end of the item AC potentiometer shaft Next remove the pot from the Mount Housing AK Testing the Potentiometer Note The pot doesn t have to be removed from the housing to test 1 Test the potentiometer using an Ohmmeter the pot sp...

Page 29: ...Disconnect the machine s battery pack connector 13 before servicing Note See Figures 9 10 Before making any adjustments inspect the Torsion Spring AL for defects and the correct positions of both spring ends repair or replace To Adjust Pedal Spring 1 Loosen the Screw AM Nut AN the screw with bushing is positioned between both Fwd Rev torsion spring ends Its placement controls the needed pre load p...

Page 30: ...ntroller to output a NEG 36V signal from J2 pin 1 wire Wht Red and completes the K1 negative solenoid coil pulling in the high current contactor making the brush motor s turn on run Note The positive K1 control circuit voltage is supplied by the E1 board s J2 pin 8 wire Wht Brn Scrub Brush Actuator Lift Motor Function The control board outputs activate raise and lower the scrub deck for installing...

Page 31: ...M OTOR BRUSH Amps 22 M K1 CONTACT N O K2 S2 M 8 M K1 CONTACTOR BRUSH Amps 33 M 1 BRUSH LIFT ACTUATOR Amps 3 M F2 To W heel Drive M otor L1 S1 F3 F4 R1 POT 5K OHM 1 2 3 RED BLK RED RED BRN YEL BRN YEL BRN RED W HT ORN BLK GRA VIO BLU BLK RED BLK BRN BLK BLK W HT BRN W HT BRN BRN W HT W HT RED W HT RED RED BLK YEL VIO BLK BLU BLK BLU YEL VIO BLK BRN W HT BRN ORN ORN ORN BLU ORN VIO YEL YEL B 1 B 2 K...

Page 32: ... 5 Remove the wing Nut F that secures the solution nozzle tree Assembly G to the scrub deck then pull the assembly with hoses to the side 6 Unplug the brush motor wiring Harness H under left side of machine 7 Remove the lower hitch Pin I that secures the brush deck lift actuator to the scrub deck 8 Remove the two Hitch Pins J that attach the scrub deck to the machine chassis linkage arm weldment 9...

Page 33: ... electrical section for the Actuator Drive Nut Adjustment instructions 8 To disassemble the Drive Nut O from the actuator shaft remove the 2 Screws P and separate both Retainers Q R from the Spring Housing S 9 Remove the 4 spring housing retainer Screws T and slide the spring housing and long Compression Spring U from the actuator shaft Next spin the drive nut off the shaft and save the top short ...

Page 34: ...s 19 22 mm as shown in Figure 5 Note Install motors with wires pointing to the rear towards the plastic motor wiring standoffs SCRUB BRUSH BELT REPLACEMENT WARNING Disconnect the battery pack by activating the emergency stop switch battery disconnect lever 13 before servicing 1 See Figure 4 Remove the belt guard s W 4 screws each 2 Important Service Tip The left and right side drive belts are not ...

Page 35: ...nd rotate turn end for end weekly See Scrub Brush Removal and Installation Cyl section 6 Inspect the scrub brush bristles for wear the brushes should be replaced when the bristle length is 1 inch 26 mm or less monthly SCRUB BRUSH REMOVAL AND INSTALLATION 1 Make sure the key switch is off and disconnect the battery pack before servicing 2 See Figure 4 Loosen the black knobs one on each side that se...

Page 36: ...alcircuitthatturnson energizes thesolenoidcoilsisactivatedthroughthecombinedoperatorpanelbuttonsandmaincontrollerassembly E1 Note See the Know Your Machine section in this manual for a detailed explanation of the complete solution operation modes The two electrical solenoid valves L1 maintenance and L2 restoration control start and stop the two specific defined solution nozzle outputs The pump s f...

Page 37: ... control board E1 terminal J4 pin 8 BLK wire This supports the operation of the boards processing logic functions Battery ground supply input for all the control boards negative output coil circuits Its E1 terminal connection is J2 pin 5 wire Blk Outputs A battery ground output from the E1 control board terminal connector J2 pin 3 wire Vio Blk for the L1 solenoid or J2 pin 4 wire Wht Grn for the L...

Page 38: ... they occur Note Reference the Main Control Board Troubleshooting Guide in the electrical system of this manual for specific fault descriptions and service repair actions SOLUTION SYSTEM MAINTENANCE Solution Tank See Figure 1 Weekly empty the solution tank remove the solution Drain Hose F from its storage area located underneath the left side of chassis Direct the hose to a designated Disposal Sit...

Page 39: ...he brush housing slots with the hoses still connected To remove a nozzle to clean or replace just grip the nozzle tip and at the same time press in and twist it a 1 4 turn to separate it from the nozzle body Note Suggested once a week to inspect and clean nozzles Clean by soaking nozzles overnight in a full strength vinegar solution or properly diluted and handled meratic acid solution to remove b...

Page 40: ...ccess the two pump mounting screws SOLUTION SOLENOID VALVE ASSEMBLY REMOVAL 1 See Figure 4 Put the solution flow shutoff Valve C into its closed position and the scrub deck in the down position then disconnect the battery pack 2 Block rear wheels to prevent machine from rolling then jack up the front of the machine 3 4 inches CAUTION Support machine with proper blocking for safety 3 Cut the necess...

Page 41: ...hassis mount bracket Follow the short cut steps listed 1 Use a flat bladed screwdriver to hold the slot on the end of the Valve Spool N and remove the Nut O Next pull off the metal protective Cap P Coil Q and Washers R Use the screwdriver again and turn out remove the valve spool and Piston S be careful not to lose any internal parts 2 Thoroughly wash out all debris from the Valve Body Seat T then...

Page 42: ...ed recovery bladder where the air slows down because of the increased size of the tank With the decreased air speed the heavier water falls to the bottom of the recovery bladder Then at the same time the airflow continues through shutoff float vacuum motors and is exhausted out the bottom of the vacuum motor housing The vacuum system uses a shutoff float to prevent the tank from being overfilled a...

Page 43: ...utput from the solenoid accessory terminal connection J2 pin 8 Wht Brn wire completes the positive voltage to the vacuum solenoid coil Negative battery circuit inputs and outputs Inputs A main battery ground input for the control board E1 terminal J4 pin 8 wire Blk This supports the operation of the board s processing logic functions with the above mentioned S1 key switch input A battery ground in...

Page 44: ...ode function switch Both Positive battery and Negative battery circuit inputs and outputs are the same as above except as noted below The vacuum motors will run continuously without the normal machine auto mode interruptions Examples No foot pedal throttle inputs no 10 sec time delay shut off no auto full indicator display and system shut down no operator in seat input VACUUM MOTOR CIRCUIT OVERVIE...

Page 45: ...ptions and service repair actions VACUUM RECOVERY SYSTEM SERVICE MAINTENANCE CHECKLIST Whenever there is a vacuum problem it s best to check over the entire system Use the checklist below as a guide to thoroughly check the vacuum system Clean built up dirt from the inside of both vacuum pick up shoes tools Inspect the vacuum motors duct plenium housing cover gaskets clean foam air inlet filters an...

Page 46: ...44 FORM NO 56043089 AquaRide BRX 700 RECOVERY SYSTEM FIGURE 3 ...

Page 47: ...n the hose clamps for both the small and large solution Hoses O P location bottom backside of tank then remove the hoses from their tank fittings 3 Separate the vacuum Hose Q from the Y shaped vacuum system Hose Assembly R located inside the right rear wheel 4 Pull the solution system vent Hose S off from the barbed elbow connected to the recovery tank 5 Swing open the operator seat platform set t...

Page 48: ... Loc SS 1 4 20 5 Scr Pan Phil SS 1 4 20 x 2 25 Wsh Flt SAE SS 1 4 Nut Acorn SS 1 4 20 High Crown RECOVERY TANK BLADDER INSTALLATION 1 Mix a one quart volume of water and soap solution in a small spray bottle then spray the insides of the recovery tank and the outside of the bladder just before installing This needs to be done to help the bladder slide easily when positioning it in place Note Do no...

Page 49: ...RECOVERY SYSTEM FORM NO 56043089 AquaRide BRX 700 47 FIGURE 5 FIGURE 6 ...

Page 50: ...um recovery hoses from the vacuum shoe inlets then loosen the two black Knobs AC and lift up and pull out the Retainer Bars AD to separate them from the scrub deck pins 3 Next pull back the pickup shoe from the deck support bearing mounts to complete their removal 4 Rinse the shoe housings with warm water to remove any build up of string hair or carpet fibers Then reinstall shoes in reverse order ...

Page 51: ...verely damaged if the batteries are not installed and connected properly Batteries should be installed by Nilfisk Advance or by a qualified electrician 1 Remove the batteries from their shipping crate and carefully inspect them for cracks or other damage If damage is evident contact the carrier that delivered them or the battery manufacturer to file a damage claim 2 Turn the Master Key Switch J OF...

Page 52: ...NOTE The following percentages are based on useable battery capacity not total battery capacity Therefore 100 discharge 80 of total battery capacity for standard wet cell batteries or 70 of total battery capacity for maintenance free batteries Explanation of Battery Indicator Lights and Voltage Ranges 36 volt of Battery Indicator Discharge Standard Alternate Green Full to 50 34 0 34 5 Green Yellow...

Page 53: ...e dirt from the top of the batteries Battery terminals must be clean and tight If the tops of the batteries are wet after charging the batteries have probably been over filled or over charged Note If there is acid on the batteries wash the tops of the batteries with a solution of baking soda and water 2 tablespoons of baking soda to 1 quart of water BATTERY TESTING A battery problem is usually rec...

Page 54: ...way from the motor Then finish assembly of remaining parts long compression spring Spring Housing C and mounting hardware 2 Hold onto the spring housing assembly and press the rocker switch to run the drive motor and retract the spring housing towards the motor housing its IN limit 3 Measure the position of the spring housing assembly on the actuator shaft Manually turn the spring housing assembly...

Page 55: ...ELECTRICAL SYSTEM FORM NO 56043089 AquaRide BRX 700 53 FIGURE 4 FIGURE 3 ...

Page 56: ...ogrammer put it in diagnostic mode and read the displayed fault information In this example the display shows No Faults Present indicating that the controller has not detected anything out of the norm 3 Put the programmer in test mode and observe the status of inputs and outputs in the forward direction In this example the display shows that the forward input did not activate when forward was sele...

Page 57: ...osed 3 1 OOO O HPD fault present for 10 sec 1 Misadjusted throttle 2 Broken throttle pot or throttle mechanism 3 2 OOO OO brake On fault 1 Electromagnetic brake driver shorted 2 Electromagnetic brake coil open 3 3 OOO OOO precharge fault 1 Controller failure 2 Low battery voltage 3 4 OOO OOOO brake Off fault 1 Electromagnetic brake driver open 2 Electromagnetic brake coil shorted 3 5 OOO OOOOO HPD...

Page 58: ... panel to access controller then observe LED status light on touch pad operator panel wand indicator light If a programmer is available connect it to the programmer plug in port 2 Sit on the seat and turn the key switch on The programmer should power up with an initial display If neither happens check for continuity in the key switch circuit and controller ground 3 If you are using a programmer pu...

Page 59: ...anging To see why the display has stopped changing press the MORE INFO key If the limit is related to another parameter that information will be displayed changing the value of the related parameter may allow the original parameter to be adjusted further Otherwise the display simply says Max Limit or Min Limit Use of the programmer is described more fully in the PROGRAMMER OPERATION section of thi...

Page 60: ... codes detected by main control board will be displayed on the hour meter LED display as they occur If more than one error exists the display will sequence through the error codes at one second intervals The error display will show on the hour meter as the letter E followed by a two digit code EX E03 would be a drive system fault When troubleshooting any Fault Description noted with a double aster...

Page 61: ...special cable and must bereplacedwiththeoriginalOEM 3 Replacedefectivebrushmotor contactor 4 Check if brushes are installed E22 Scrub motor short Same as E06 E23 Vacuum motor circuit open 1 Check for disconnected vacuum motor wiring open in Vac solenoid coil resistance wiring defective vacuum motor and vac contactor failure 120 Ohms 10 Repair or replace 2 Check controller output voltage should be ...

Page 62: ...status display indicates t for test mode 5 Release the wand switch 6 The function of each switch and indicator is described in the following pages 7 To exit this mode turn the main power key switch to the off position CONTROL PANEL A Scrub OFF Indicator B Scrub OFF Switch C Maintenance Mode Indicator D Maintenance Mode Switch E Restoration Mode Indicator F Restoration Mode Switch G Hourmeter Displ...

Page 63: ...0 followed by a long blank period The above sequence will repeat If over current faults are present the status display will indicate the error codes Output Controls See Figure 9 The control panel switches are used to control various output functions of the main control unit Below is a list of each switch and the function it controls Following the list is a detailed description of each function Scr...

Page 64: ...is flashing green this indicates that the control is sensing current flow through the actuator shorted output driver control error If the maintenance mode switch was the last switch pressed it is possible to momentarily activate the actuator output using the horn switch This can be used to jog the actuator to allow precise positioning of the actuator NOTE the actuator can only move in this situati...

Page 65: ...te the scrub deck lift actuator See the descriptions above for more details Fast Slow Switch L This switch is used to toggle the state of the multimode output to the speed control This is used to select which speed limit the speed control uses Pressing and releasing this switch will alternately turn the multimode output on and off The indicator M provides the following status information Steady Gr...

Page 66: ...or the standard cutout level select S For the alternate cutout level select A 7 To save the new setting turn the main power key switch to the off position 8 The new setting will be saved and will remain in effect until it is changed again Selection of Scrub Switch Operation and Scrub Pressure Limits FACTORY DEFAULT MODE 0 FIXED PRESSURE MODE MAINTENANCE SCRUB PRESSURE 3 RESTORE SCRUB PRESSURE 8 Th...

Page 67: ...t will automatically shut off the vacuum and scrub systems and display FULL on the status display if the recovery tank becomes filled If problems are encountered with the vacuum automatic shutoff feature such as the vacuum shutting off even if the recovery tank is not full this feature can be turned off see also vacuum auto shutoff threshold adjustment To turn this feature on or off perform the fo...

Page 68: ...t is changed again Recall Of Stored Error Codes Whenever an electrical system fault is detected by the main control unit one or more error codes are displayed and stored by the control unit If it is desired the error code if any from the previous operation of the machine can be recalled for troubleshooting purposes To recall the last stored error codes perform the following steps 1 Turn the main p...

Page 69: ...ch 3 While holding the fast slow switch turn the main power key switch to the on position 4 Continue to hold the fast slow switch until the fast slow indicator is green 5 Release the fast slow switch The status display will now indicate E or d 6 Pressing and releasing the fast slow switch will now select between E for enabled or d for disabled Enabled means that the high speed scrub feature is tur...

Page 70: ...nd switch 3 While holding both switches turn the main power key switch to the on position 4 Continue to hold both switches until the wand indicator is flashing 5 Release both switches The status display will now indicate a number from 0 to 9 depending on the current sleep delay period 6 Pressing and releasing the wand switch will now select the delay period The level will increment from 0 to 9 0 o...

Page 71: ...ion 8 The new setting will be saved and will remain in effect until it is changed again Forward Annunciator Volume Control FACTORY DEFAULT 0 OFF The AquaRide is equipped with an audible warning device which functions as a horn a back up alarm and a forward annunciator The volume of the forward annunciator can be adjusted to one of ten settings 1 is the minimum setting and 9 is the maximum setting ...

Page 72: ...70 FORM NO 56043089 AquaRide BRX 700 ELECTRICAL SYSTEM Drive Motor Breakdown ...

Page 73: ... Horn Backup Alarm H2 Headlight Optional H3 Strobe Light Optional K1 Contactor Brush Motor K2 Contactor Vacuum Motor L1 Solenoid Valve Maintenance L2 Solenoid Valve Restoration M1 Lift Actuator Brush M3 Motor Drive Wheel M4 Motor Pump M5 Motor Vacuum M6 Motor Vacuum M7 Motor Brush M8 Motor Brush R1 Potentiometer 5K S1 Switch Key For Machines before Serial Number Chart SERIAL NUMBER CHART AquaRide ...

Page 74: ... HEAD Amps 1 67 1 2 F5 CIRCUIT BREAKER 10 AMP M6 MOTOR VAC Amps 18 M M4 PUMP ACCESSORY Amps 3 M L1 VALVE MAINT SOLENOID Amps 19 1 2 F1 FUSE 150 Amp S3 S1 SW SPST KEY F3 CIRCUIT BREAKER 10 AMP H1 HORN BACKUP ALARM Amps 1 1 2 F4 FUSE 1 Amp R1 POT 5K OHM 1 2 3 S4 K2 CONTACT N O RED RED BLK RED RED BRN YEL BRN YEL BRN RED WHT ORN BLK GRA VIO YEL BLK RED GRN BLU BLK RED BLK BRN BLK BLK ORN RED GRN BLK ...

Page 75: ...RN YEL 16 4 RED 10 1 RED BRN 14 1 RED BRN 14 1 BLU 14 2 BLK 16 1 BLK 16 1 BLK 1 1 BLK 14 3 WHT RED 18 2 WHT RED 18 2 BRN 16 1 RED 8 2 RED BLK 20 1 BLK 14 1 RED 10 1 W HT GRN 16 1 BLK 16 3 BLK 16 3 BRN 16 1 GRA 20 1 BLK 18 3 BLK 16 1 BLK 16 2 BLK 16 3 BLK 14 1 BLK 10 3 BLK 10 1 WHT BRN 16 1 WHT BRN 16 1 BLK 14 2 VIO 20 1 GRA 20 1 BLK 14 2 YEL 20 1 VIO 20 2 BLU 14 1 BLK 18 2 BRN WHT 20 1 BRN WHT 20 ...

Page 76: ... S2 SW SEAT M7 MOTOR BRUSH M M11 PUMP SOLUTION M M12 PUMP CHEMICAL M M6 MOTOR VAC M K5 CONTACTOR BRUSH M8 MOTOR BRUSH M L1 VALVE SOLENOID H1 HORN BACKUP ALARM M9 MOTOR SIDE BROOM M F5 FUSE 5 A L2 VALVE SOLENOID K4 CONTACTOR VACUUM S6 D1 ZENER TVS M3 MOTOR WHEEL DRIVE M 1 2 1 2 1 2 3 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 2 1 1 2 1 2 1 2 1 2 1 2 1 2 RED BLK RED RED BRN YEL BRN RED WHT ORN BLK GRA ...

Page 77: ...FORM NO 56043089 AquaRide BRX 700 75 1 2 3 4 5 6 8 9 10 7 SCHEMATIC FOR AquaRide BRX 700 after Serial Number Chart ELECTRICAL SYSTEM revised 11 05 ...

Page 78: ... Circuit Breaker 45 Amp Wheel Drive F3 Circuit Breaker 10 Amp Control Circuit H1 Horn Backup Alarm H2 Headlight Optional H3 Strobe Light Optional K1 Contactor Brush Motor K2 Contactor Vacuum Motor L1 Solenoid Valve Maintenance L2 Solenoid Valve Restoration M1 Lift Actuator Brush M3 Motor Drive Wheel M4 Motor Pump Optional M5 Motor Vacuum 36V M6 Motor Vacuum 36V M7 Motor Brush 36V M8 Motor Brush 36...

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Page 80: ...Advance A E Tel 30 8 Thoukididou Str 210 963 3443 Argioupoli Fax 30 Gr 164 52 Athens 210 965 0975 Greece Holland Sales Sub Nilfisk Advance B V Phone 31 Camerastraat 9 2e verdieping 36 546 07 00 1322 BB Almere Fax 31 Postbus 60112 36 523 51 48 1320 AC Almere www nilfisk advance nl Ireland Sales Sub Nilfisk Advance Limited Phone 35 28 Sandyford Office Park 3 12 94 38 38 Sandyford Dublin 18 Fax 35 Ir...

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