Nieco 624G Installation And User Manual Download Page 28

1. Pilot Burners won't light.

2.  Pilot burners won't stay lit when

the pushbutton valve is released.

3. Pilot flame weak or yellow.

4. Main burners won't light, or they

go out during operations.

5. Burner(s) appear dim.

6. Burner(s) make popping or 

fluttering noise and may go out.

28

H. Troubleshooting Guide

Identify the problem in the left column, then look for probable causes and solutions in the center and right hand columns.
Probable causes are listed in the order of “most likely to happen”.  This sequence should be used to isolate the problem.

Once the cause is found refer to the OPERATION or PARTS AND LOCATION sections for further explanation of function
or repair part needed.

1. Pilot burner is dirty or orifice plugged.
2. Pushbutton valve not fully depressed.
3. Main gas supply is not on or not con-

nected properly.

4. Air in pilot line

5. Electric spark is dislocated.

6. Electrical power is not on or not

plugged in.

1. Thermocouple not hot yet.
2. Weak pilot flame.
3. Thermocouple dirty or defective.

4. Blue push button unit defective.

1. Dirty pilot or venturi.
2. Dirty pilot orifice.
3. Pilot line plugged or pinched off.
4. Incoming gas pressure too low.

1. Pilot flame too small.
2. Air draft blowing pilot flame out.
3. Electrical supply interruption.
4. Pilot flame too weak.

1. Orifices dirty.
2. Gas pressure too low.
3. Main gas valve partially closed.
4. Gas line partially blocked.
5. Pressure regulator defective.
6. Burners not installed properly.
7. Burners venturi dirty.
8. Burner mesh dirty.

1. Gas pressure too high.
2. Burners mesh dirty.
3. Orifice or venturi dirty.

1. Clean pilot burner, replace orifice.
2. Repeat starting procedure.
3. Check gas supply.

4. Purge line by holding down blue

push button before igniting.

5. Position electrode so that the tip is

6mm (1/4") from the burner.

6. Plug in / Turn on.

1. Repeat starting procedure.
2. See #3 and #4.
3. Clean or call for authorized Nieco

Service.

4. Call for authorized Nieco Service.

1. Clean.
2. Clean or replace.
3. Call for authorized Nieco Service.
4. Adjust gas pressure on regulator.

1. Replace pilot orifices.
2. Check for drafts.
3. Call for authorized Nieco Service.
4. See #2 and #3 above

1. Clean or replace.
2. Adjust gas pressure on regulator.
3. Open fully.
4. Check line and clear.
5. Call for authorized Nieco Service.
6. Install in the proper location.
7. Clean, see Cleaning Instruction.
8. Clean, see Cleaning Instruction.

1. Adjust gas pressure on regulator.
2. Clean, see Cleaning Instruction.
3. Clean.

continued...

PROBLEM

PROBABLE CAUSES

SOLUTION

Summary of Contents for 624G

Page 1: ...AUTOMATIC FOODSERVICE EQUIPMENT INSTALLATION AND USER MANUAL FOR CE APPROVED AUTOMATIC GAS BROILERS FOR MODELS 980G 950G 930G 885G 880G 850G 824G 650G 624G...

Page 2: ...ler 3 Do not use this appliance in an area where a water jet could be used 4 Do not clean the appliance with a water jet 5 If the power supply cord is damaged it must only be replaced by a repair shop...

Page 3: ...24G 850G 4 1 8418 930G 624G 650G 3 1 8418 3 This appliance must be installed by a qualified installer in compliance with all national local regulations and institutions having jurisdiction 4 The manua...

Page 4: ...3 Step by Step Lighting Procedure 9 C 4 Shutdown Procedure 9 C 5 Automatic Temperature Control 10 C 6 Bun Grilling Platen 10 C 7 Food Preparation Cooking and Handling Practices 10 D Assembly Disassem...

Page 5: ...d and come out on the discharge end of the broiler The hamburgers pass between radiant gas burners and the buns pass between an electrically heated bun platen Flame broiling makes the food taste great...

Page 6: ...st be installed under a ventilation hood of adequate size and the following minimum capacity Model m3 h 980 880 885 1869 950 824 850 1360 930 624 650 1020 The hood should be at least 152 mm 6 larger i...

Page 7: ...s as soon as the appliance is connected to the gas supply Note This appliance must be isolated from the gas supply piping system during any pressure testing of the gas supply piping system with test p...

Page 8: ...t cap Turn Low Gas pressure adjustment screw clockwise to increase gas pressure Turn counter clockwise to decrease gas pressure 3 High Gas Pressure Adjustment Remove dust cap Turn High Gas pressure ad...

Page 9: ...e This will start the flow of gas to the pilot lights While holding in the button push the Ignitor button on the front of the control box E After the pilot lights hold the valve in for 30 seconds to a...

Page 10: ...on the Main Power Switch 3 Turn on the Motor Power Switch 4 Light the broiler following the procedure in this manual 5 The broiler should be in high gas mode at this time Amber light on 6 When the br...

Page 11: ...ving so that you can replace it properly Clean daily by using soap and water or degreaser 6 Scrape the shafts with the special tool pro vided or with a flat head screwdriver F FROM THE LEFT SIDE OF TH...

Page 12: ...K OF THE BROILER 11 Remove the Awning by lifting up and off J Clean daily by using soap and water 12 Remove the Patty Discharge Pan and Insert K Clean daily by using soap and water 13 Remove the Strip...

Page 13: ...N WHILE BRUSHING This prevents particles from dropping down and lodging inside the burner C Clean Burner Venturi with a stiff bristle brush 2 C HOLD BURNERS SO THAT PARTICLES WILL NOT DROP INSIDE DO N...

Page 14: ...moval To reassemble the belt reverse the procedure Be sure to reassemble the belt so that the knuckle opening is facing away from the direction of travel Before removing the conveyor belt notice the w...

Page 15: ...nd the bearings return them to the stored position and remove a link from the conveyor belt Meat Belt Problems Interference with the stripper blade The most common belt problem to be expected is the p...

Page 16: ...16 G Parts and Location G 1A Models 980 880 Gas Feed End View G 1 Models 980 880 Gas...

Page 17: ...17 G 1C Models 980 880 Gas Left Side View G 1B Models 980 880 Gas Right Side View...

Page 18: ...18 G 2A Models 950 824 Gas Feed End View G 2 Models 950 824 Gas...

Page 19: ...19 G 2B Models 950 824 Gas Right Side View G 2C Models 950 824 Gas Left Side View...

Page 20: ...20 G 3A Models 930 624 Gas Feed End View G 3 Models 930 624 Gas...

Page 21: ...21 G 3C Models 930 624 Gas Left Side View G 3B Models 930 624 Gas Right Side View...

Page 22: ...22 G 4A Model 885 Gas Feed End View G 4 Model 885 Gas...

Page 23: ...23 G 4B Model 885 Gas Right Side View G 4C Model 885 Gas Left Side View...

Page 24: ...24 G 5A Model 850 Gas Feed End View G 5 Model 850 Gas...

Page 25: ...25 G 5C Model 850 Gas Left Side View G 5B Model 850 Gas Right Side View...

Page 26: ...26 G 6A Model 650 Gas Feed End View G 6 Model 650 Gas...

Page 27: ...27 G 6B Model 650 Gas Right Side View G 6C Model 650 Gas Left Side View...

Page 28: ...as pressure too low 1 Pilot flame too small 2 Air draft blowing pilot flame out 3 Electrical supply interruption 4 Pilot flame too weak 1 Orifices dirty 2 Gas pressure too low 3 Main gas valve partial...

Page 29: ...ed into platen 3 Thermostat defective 4 Water in control box 1 Wrong conveyor belt speed 2 Internal heat reflectors missing or improperly installed 3 Burners have holes or are dirty 1 Plug in 2 Turn o...

Page 30: ...Inconsistent product temperature 3 Air conditioning blowing on broiler 4 Erratic gas supply 1 Over cooking of product 2 Product fat content too high 3 Gas pressure to high 1 Product fat content too h...

Page 31: ...230V AC 1 50 Hz 5 5 kW Natural Gas 7 5 mbar 12 5 mbar I2H G20 3 W C 5 W C Propane 20 mbar 27 5 mbar I3P G31 8 W C 11 W C Nominal Heat Input Hi 34 kW Weight kg Approximate 247 Shipping 324 Exhaust m3...

Page 32: ...7 5 mbar 12 5 mbar I2H G20 3 W C 5 W C Propane 20 mbar 27 5 mbar I3P G31 8 W C 11 W C Nominal Heat Input HI 25 kW Weight kg Approximate 225 Shipping 243 Exhaust m3 h Typical 1360 Dimensions mm Length...

Page 33: ...ral Gas 7 5 mbar 12 5 mbar I2H G20 3 W C 5 W C Propane 20 mbar 27 5 mbar I3P G31 8 W C 11 W C Nominal Heat Input Hi 18 kW Weight kg Approximate 179 Exhaust m3 h Typical 1020 Dimensions mm Length 991 H...

Page 34: ...ation 7950 Cameron Drive Windsor CA 95492 707 284 7100 707 284 7430 Fax website http www nieco com e mail nieco nieco com P N 9999 03 GB 2001 Nieco Corporation Printed in the USA 9 01 Distributed and...

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