Nidec 5200250 User Manual Download

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Frame 5 to 6

Power Installation Guide

Commander C200
& C300
Unidrive M / HS

Part Number: 0478-0255-09
Issue: 9

Summary of Contents for 5200250

Page 1: ...Frame 5 to 6 Power Installation Guide Commander C200 C300 Unidrive M HS Part Number 0478 0255 09 Issue 9...

Page 2: ...ces including EU directive 2011 65 EU and the Chinese Administrative Measures for Restriction of Hazardous Substances in Electrical and Electronic Products Disposal and Recycling WEEE REACH legislatio...

Page 3: ...o change the specification of the product or its performance or the contents of the guide without notice All rights reserved No parts of this guide may be reproduced or transmitted in any form or by a...

Page 4: ...ormation 21 3 2 Planning the installation 22 3 3 Terminal cover removal 24 3 4 Dimensions and mounting methods 27 3 5 Enclosure for standard drives 31 3 6 Enclosure design and drive ambient temperatur...

Page 5: ...s and accessories 107 6 3 Enclosure ratings 107 6 4 Mounting 107 6 5 Environment 108 6 6 Electrical Installation 108 6 7 Motor overload protection and thermal memory retention 108 6 8 Electrical suppl...

Page 6: ...ion The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used Control Techniques Ltd The Gro Newtown Powys SY16...

Page 7: ...t Documentation An EMC data sheet is available giving detailed information The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country w...

Page 8: ...29 01 205 5383 02 15 dated 2015 04 21 Notified body identification number 0035 The harmonized standards used are shown below Control Techniques Ltd The Gro Newtown Powys SY16 3BE UK Model number Inte...

Page 9: ...ce with safety and EMC regulations depends upon installing and configuring drives correctly including using the specified input filters The drives must be installed only by professional installers who...

Page 10: ...05 5383 03 18 dated 2018 08 16 Frame sizes 5 to 9 01 205 5387 02 18 dated 2018 08 16 Notified body identification number 0035 The harmonized standards used are shown below Nidec Control Techniques Ltd...

Page 11: ...requirements of the Machinery Directive and any other relevant legislation The use of a safety related drive in itself does not ensure the safety of the machine Compliance with safety and EMC regulati...

Page 12: ...de carefully 1 3 Responsibility It is the responsibility of the installer to ensure that the equipment is installed correctly with regard to all instructions given in this guide They must give due con...

Page 13: ...due to a fault In any application where a malfunction of the drive or its control system could lead to or allow damage loss or injury a risk analysis must be carried out and where necessary further m...

Page 14: ...and robustness they are not intended for use as safety functions i e where a fault or failure would result in a risk of injury In any application where the incorrect operation of the brake release me...

Page 15: ...duct range are formed as illustrated below Figure 2 1 Model number Identification Label Electrical Specifications Derivative Unidrive M200 Unidrive M201 Unidrive M300 Unidrive M400 Unidrive M600 Unidr...

Page 16: ...number Input frequency No of phases Typical input current for Normal Duty rating Heavy Duty Normal Duty rating output current 1710 Key to approvals CE approval Europe RCM regulatory compliance mark Au...

Page 17: ...06200440 56 6 63 70 25 25 3 3 58 15 20 44 11 15 Model Max cont input current Fuse Nominal cable size Normal Duty Heavy Duty European USA IEC UL Input Output Input Output Max cont output current Nom po...

Page 18: ...nt temperatures 40 C 104 F and higher altitude For derating information refer to section 5 1 2 Power and current ratings Derating for switching frequency and temperature on page 84 Input current The i...

Page 19: ...ta UL listing information 2 5 Drive features Figure 2 3 Features of the drive power section Key 1 Braking terminal for external brake resistor 2 Internal EMC filter 3 DC bus 4 DC bus 5 Motor connectio...

Page 20: ...kit box including the items shown in Table 2 6 Table 2 6 Parts supplied with the drive Supplied with Unidrive M700 M701 M600 only Supplied with Unidrive M702 only Description Size 5 Size 6 Control con...

Page 21: ...must be isolated at least ten minutes before work may continue Normally the capacitors are discharged by an internal resistor Under certain unusual fault conditions it is possible that the capacitors...

Page 22: ...enclosure gives much reduced cooling compared with a ventilated one and may need to be larger and or use internal air circulating fans For further information refer to section 3 5 Enclosure for stand...

Page 23: ...wiring Some simple routine precautions can prevent disturbance to typical industrial control equipment If it is necessary to meet strict emission limits or if it is known that electromagnetically sen...

Page 24: ...If the drive has been energized the power supply must be isolated at least ten minutes before work may continue Normally the capacitors are discharged by an internal resistor Under certain unusual fa...

Page 25: ...listing information Figure 3 4 Removing the size 5 terminal covers 1 Control terminal cover 2 DC Braking terminal cover right The Control terminal cover must be removed before removal of the DC Brakin...

Page 26: ...al cover break outs Figure 3 6 Removing the finger guard break outs A All sizes B Size 5 only C Size 6 only Place finger guard on a flat solid surface and hit relevant break outs with hammer as shown...

Page 27: ...ace or through panel mounted Size 5 can in addition be tile mounted using the appropriate brackets 3 4 1 Drive dimensions Figure 3 7 Drive dimensions size 5 illustrated If the drive has been used at h...

Page 28: ...face mounting dimensions size 5 to 6 9 mm 0 35 in 8 mm 0 32 in 375 mm 14 76 in 6 5 mm 0 26 in 5 106 mm 4 17 in 378 mm 14 88 in 196 mm 7 72 in 6 0 mm 0 24 in 7 0 mm 0 27 in 7 0 mm 0 28 in 6 The outer h...

Page 29: ...5 If the drive has been used at high load levels for a period of time the heatsink can reach temperatures in excess of 70 C 158 F Human contact with the heatsink should be prevented WARNING 5 78 mm 3...

Page 30: ...gainst the mounting surface The tile mounting kit is not supplied with the drive it can be purchased separately using the following part number Frame size Surface mounting kit supplied with drive Qty...

Page 31: ...ives Figure 3 10 Recommended spacing between the drives Table 3 2 Spacing required between the drives without high IP bung 50 C derating applies refer to Table 5 6 Maximum permissible continuous outpu...

Page 32: ...Spacing B 5 30 mm 1 18 in 6 100 mm 4 in Enclosure AC supply contactor and fuses or MCB Locate as required External controller Signal cables Plan for all signal cables to be routed at least 300 mm 12...

Page 33: ...ructed not in contact with a wall or floor can dissipate heat Calculate the minimum required unobstructed surface area Ae for the enclosure from Where Ae Unobstructed surface area in m2 1 m2 10 9 ft2...

Page 34: ...or the space available it can be made smaller only by attending to one or all of the following Using a lower PWM switching frequency to reduce the dissipation in the drives Reducing the ambient temper...

Page 35: ...sure at the installation Typically use a factor of 1 2 to 1 3 to allow also for pressure drops in dirty air filters Example To calculate the size of an enclosure for the following Three drives operati...

Page 36: ...h panel mounted with air flow 2 m s over the drive Trate the greater of Text or Tint Where Text Temperature outside the cabinet Tint Temperature inside the cabinet Trate Temperature used to select cur...

Page 37: ...y of the heat generated by the drive is dissipated outside the enclosure maintaining a reduced temperature inside the enclosure This also relies on a good seal being made between the heatsink and the...

Page 38: ...14 Installing the gasket To seal the space between the drive and the backplate use two sealing brackets as shown in Figure 3 15 Figure 3 15 Through panel mounting Drive Gasket Enclosure rear wall Thr...

Page 39: ...On drive size 5 in order to achieve the high IP rating at the rear of the heatsink it is necessary to seal a heatsink vent by installing the high IP insert as shown in Figure 3 16 Figure 3 16 Install...

Page 40: ...mpliance Installed A current derating must be applied to the size 5 drive if the high IP insert is installed Derating information is provided in Table 5 5 Maximum permissible continuous output current...

Page 41: ...ulation Install the braking resistor to the heatsink using the captive screws The screws should be tightened to a maximum torque of 2 N m 1 5 lb ft Route the cables through the provided hole at the re...

Page 42: ...or to the mounting bracket using 2 x M4 screws and nuts Figure 3 19 Mounting bracket dimensions Figure 3 20 Brake resistor dimensions 1 2 118 mm 4 65 in 15 5 mm 0 61 in 4 5 mm 0 18 in x 2 holes 1 5 mm...

Page 43: ...the EMC filter Model CT part number 200 V 05200250 4200 0312 06200330 to 06200440 4200 2300 400 V 05400270 to 05400300 4200 0402 06400350 to 06400470 4200 4800 575 V 05500030 to 05500069 4200 0122 06...

Page 44: ...n 10 mm2 8 AWG 4200 0402 4200 0122 2 5 mm2 14 AWG CT part number A B C D E H W V X Y Z CS 4200 2300 392 mm 15 43 in 420 mm 16 54 in 180 mm 7 09 in 60 mm 2 36 in 33 mm 1 30 in 434 mm 17 09 in 210 mm 8...

Page 45: ...inal block 0 5 N m 0 4 lb ft Frame size AC and motor terminals DC and braking Ground terminal Recommended Maximum Recommended Maximum Recommended Maximum 5 Plug in terminal block T20 Torx M4 M4 Nut 7...

Page 46: ...arefully pull to separate the connectors Replace the fan by reversing the above instructions Figure 3 25 Removal of the size 6 heatsink fan Press the tabs 1 inwards to release the fan assembly from th...

Page 47: ...tabs 1 to withdraw the fan from the drive by pulling the fan assembly forward and tilting it at a slight angle 2 Pull the fan assembly up and away from the drive 3 Depress and hold the locking release...

Page 48: ...minutes before work may continue Normally the capacitors are discharged by an internal resistor Under certain unusual fault conditions it is possible that the capacitors may fail to discharge or be p...

Page 49: ...n The lower terminal block 2 is used for Motor connection On size 5 the supply and motor ground connections are made using the M5 studs located near the plug in power connector Refer to Figure 4 1 Opt...

Page 50: ...using the M6 studs located above the supply and motor terminals Refer to Figure 4 2 L1 L2 L2 L1 L3 U V W Optional EMC filter Optional line reactor Fuses L3 Mains Supply Motor Optional ground connectio...

Page 51: ...0 V may have grounding at any potential i e neutral centre or corner grounded delta Supplies with voltage above 600 V may not have corner grounding Drives are suitable for use on supplies of installat...

Page 52: ...sed by the following factors for example Power factor correction equipment connected close to the drive Large DC drives having no or inadequate line reactors connected to the supply Across the line DO...

Page 53: ...e which is being overhauled by the load to a second motoring drive 2 Allow the use of one braking resistor to dissipate regenerative energy from several drives Drive model number Voltage rating Line r...

Page 54: ...supply is removed This allows any fieldbus modules application modules encoders or serial communications to continue to operate It can be used to commission the drive when the line power supply is not...

Page 55: ...mentioned functions can be used Waiting For Power Systems will be displayed on the keypad and no drive operations are possible The location of the power 24 Vdc can be identified from Figure 4 5 Locati...

Page 56: ...voltage operation to normal mains operation requires the inrush current to be controlled This may be provided externally If not the drive supply can be interrupted to utilise the normal soft starting...

Page 57: ...drive supply voltage 4 8 1 Main AC supply contactor The recommended AC supply contactor type for size 5 and 6 is AC1 4 9 Output circuit and motor protection The output circuit has fast acting electro...

Page 58: ...nd the shield connected together 4 9 3 Motor winding voltage The PWM output voltage can adversely affect the inter turn insulation in the motor This is because of the high rate of change of voltage in...

Page 59: ...r Squared Make the motor connections as shown in Figure 4 7 and Figure 4 8 The maximum motor cable lengths specified in section 5 1 22 Maximum motor lengths and types on page 98 apply to the sum of th...

Page 60: ...rque Off function This can in many cases replace output contactors For further information see the Control User Guide 4 10 Braking Braking occurs when the drive is decelerating the motor or is prevent...

Page 61: ...n be purchased separately Table 4 6 provides the resistor data for each drive rating Drive voltage rating DC bus voltage level 200 V 390 V 400 V 780 V 575 V 930 V When a braking resistor is used Pr 00...

Page 62: ...the resistor When compliance with EMC emission standards is required external connection requires the cable to be armored or shielded since it is not fully contained in a metal enclosure See section...

Page 63: ...neous power rating and energy rating of the braking resistor are sufficient for the most extreme braking duty that is likely to be encountered Optimization of the braking resistor requires careful con...

Page 64: ...8 Pr 10 030 Pr 10 031 and Pr 10 061 should be set as per information provided in Table 4 8 Refer to description of Pr 10 030 Pr 10 031 and Pr 10 061 in section 4 10 3 Braking resistor software overlo...

Page 65: ...5200250 5 5 19 390 19 1 x 20 20 2 x 40 20 when connected in parallel 05400270 11 0 37 780 38 1 x 40 40 2 x 80 40 when connected in parallel 05400300 15 0 27 22 1 x 40 40 2 x 80 40 when connected in pa...

Page 66: ...of which cannot withstand full DC bus voltage continuously With this type of application it is unlikely the braking energy will be shared equally between the resistors because of voltage measurement t...

Page 67: ...ment The immunity standards specified in Chapter 5 1 25 Electromagnetic compatibility EMC on page 101 will be met but no specific emission standards are applied section 4 12 4 Requirements for meeting...

Page 68: ...uitable clamp is the Phoenix DIN rail mounted SK14 cable clamp for cables with a maximum outer diameter of 14 mm See Figure 4 10 and Figure 4 11 for details on installing the grounding clamp See Figur...

Page 69: ...ion Electrical installation Technical data UL listing information Figure 4 10 Installation of grounding clamp size 5 Remove the ground connection nuts and slide the grounding clamp down onto the pilla...

Page 70: ...nstallation Guide Issue Number 9 Figure 4 11 Installation of grounding clamp size 6 The grounding clamp is secured using the provided 2 x M4 x 10 mm fasteners The fasteners should be tightened with th...

Page 71: ...line power supply Where the motor cable is short it permits the requirements of EN 61800 3 2004 A1 2012 to be met for the second environment see section 4 12 4 Compliance with EN 61800 3 2004 A1 2012...

Page 72: ...the M4 Torx internal EMC filter removal screw Finally remove the M4 Torx internal EMC filter removal screw 3 to electrically disconnect the internal EMC filter Figure 4 14 Removal of the size 6 intern...

Page 73: ...connections Optional ground connection External controller 0V If the control circuit 0V is to be grounded this should be done at the system controller only to avoid injecting noise currents into the 0...

Page 74: ...nside the motor cable i e motor thermistor motor brake will pick up large pulse currents via the cable capacitance The shield of these signal cables must be connected to ground close to the motor cabl...

Page 75: ...12 5 Compliance with generic emission standards Where a filter is not required follow the guidelines given in section 4 12 3 General requirements for EMC Ground earth connections on page 73 Refer to...

Page 76: ...nsure the AC supply and ground cables are at least 100 mm from the power module and motor cable Figure 4 17 Supply and ground cable clearance sizes 5 to 6 Figure 4 18 Sensitive signal circuit clearanc...

Page 77: ...ernal safety ground core or if there is a separate external ground conductor or where grounding is through the shield alone An internal ground core will carry a high noise current and therefore it mus...

Page 78: ...racket as shown in Figure 4 22 Remove the outer insulating cover of the cable to ensure the shield s make direct contact with the bracket but keep the shield s intact until as close as possible to the...

Page 79: ...the terminal block Keep the length of power conductors to a minimum and ensure that all sensitive equipment and circuits are at least 0 3 m 12 in away from the terminal block Figure 4 23 Connecting t...

Page 80: ...ompanied by its return 0 V wire 2 Shielded cable with additional power ground bonding The cable shield may be connected to ground at both ends but in addition the ground conductors at both ends of the...

Page 81: ...mounting modules e g from Phoenix Contact Unipolar TT UKK5 D 24 DC Bipolar TT UKK5 D 24 AC These devices are not suitable for encoder signals or fast digital data networks because the capacitance of t...

Page 82: ...0 Model Normal Duty Heavy Duty Max cont output current Nominal power at 230 V Motor power at 230 V Peak current Max cont output current Open loop peak current RFC peak current Nominal power at 230 V M...

Page 83: ...otor powerat 575 V Peak current Max cont output current Open loop peak current RFC peak current Nominal powerat 575 V Motor powerat 575 V A kW hp A A A A kW hp 05500030 3 9 2 2 3 4 3 3 4 5 6 1 5 2 055...

Page 84: ...06200330 11 15 50 42 3 24 5 7 5 10 33 0 32 27 06200440 15 20 58 53 42 3 32 5 11 15 44 0 40 33 27 3 400 V 05400270 15 20 30 25 8 22 2 17 1 13 5 11 20 27 25 4 23 7 20 3 17 6 13 8 11 1 05400300 15 20 31...

Page 85: ...ble continuous output current A for the following switching frequencies Maximum permissible continuous output current A for the following switching frequencies 2 kHz 3 kHz 4 kHz 6 kHz 8 kHz 12 kHz 16...

Page 86: ...06200330 50 49 38 30 33 29 24 6 06200440 58 56 49 38 30 2 44 41 36 29 24 6 400 V 05400270 25 5 23 6 20 4 15 6 12 3 24 23 5 21 6 18 6 16 2 12 7 10 05400300 25 5 23 6 15 9 12 3 24 21 9 19 2 13 8 10 5 06...

Page 87: ...55 359 362 11 20 276 276 282 285 290 301 304 05400300 15 20 297 332 367 434 441 417 424 15 20 307 322 333 352 374 372 376 06400350 18 5 25 378 417 456 532 613 652 645 15 25 354 389 424 498 496 502 507...

Page 88: ...ating for the given conditions 2 kHz 3 kHz 4 kHz 6 kHz 8 kHz 12 kHz 16 kHz 2 kHz 3 kHz 4 kHz 6 kHz 8 kHz 12 kHz 16 kHz 200 V 05200250 188 194 201 212 222 240 262 186 195 201 214 226 247 256 400 V 0540...

Page 89: ...254 272 268 261 264 06200330 375 394 413 452 480 431 594 264 277 290 316 342 346 352 06200440 442 463 484 510 483 432 451 350 366 382 389 369 341 353 400 V 05400270 251 275 300 326 326 328 330 245 25...

Page 90: ...to 3 5 negative phase sequence equivalent to 5 voltage imbalance between phases Severe disturbances may be caused by the following factors for example Power factor correction equipment connected close...

Page 91: ...a minimum of 1 hour after every 2 years of storage This process allows the drive to be stored for a further 2 years Drive model number Voltage rating Line reactor designation CT Part number Line react...

Page 92: ...Table 5 12 IP Rating degrees of protection Table 5 13 UL enclosure ratings First digit Second digit Protection against foreign bodies and access to hazardous parts Protection against ingress of water...

Page 93: ...arrow band vibration at this level which coincides with a structural resonance could result in premature failure Bump Test Testing in each of three mutually perpendicular axes in turn Referenced stand...

Page 94: ...tent of the output waveform 5 1 17 Accuracy and resolution Speed The absolute frequency and speed accuracy depends on the accuracy of the crystal used with the drive microprocessor The accuracy of the...

Page 95: ...stated for a balanced supply Maximum continuous input current The values of maximum continuous input current are given to aid the selection of cables and fuses These values are stated for the worst ca...

Page 96: ...1 52 40 40 gG 40 40 CC J or T 06200330 42 48 64 63 63 gG 60 60 CC J or T 06200440 49 56 85 60 Model Typical input current Maximum continuous input current Maximum overload input current Fuse rating IE...

Page 97: ...e IEC mm2 Cable size UL AWG Input Output Input Output Nominal Max Install method Nominal Max Install method Nominal Max Nominal Max 05200250 10 10 B2 10 10 B2 8 8 8 8 06200330 16 25 B2 16 25 B2 4 3 4...

Page 98: ...to braking resistor Table 5 24 Maximum motor cable lengths Cable lengths in excess of the specified values may be used only when special techniques are adopted refer to the supplier of the drive The d...

Page 99: ...ontinuous power rating kW kW 200 V 05200250 19 8 9 8 6 06200330 10 16 9 12 6 06200440 16 4 400 V 05400270 38 17 8 16 2 05400300 22 30 8 19 6 06400350 20 33 8 21 6 06400420 25 06400470 32 7 575 V 05500...

Page 100: ...8 N m 1 3 lb ft 1 5 N m 1 1 Ib ft 2 5 N m 1 8 Ib ft 2 0 N m 1 4 Ib ft 5 0 N m 3 7 Ib ft 6 M6 Nut 10 mm AF M6 Nut 10 mm AF M6 Nut 10 mm AF 6 0 N m 4 4 Ib ft 8 0 N m 6 0 Ib ft 6 0 N m 4 4 Ib ft 8 0 N m...

Page 101: ...000 4 4 2012 Fast transient burst 5 50 ns 2 kV transient at 5 kHz repetition frequency via coupling clamp Control lines Level 4 industrial harsh 5 50 ns 2 kV transient at 5 kHz repetition frequency by...

Page 102: ...2 3 4 6 8 12 16 Using internal filter 0 2 C3 C4 Using internal filter and ferrite ring 1 turn no advantage to 2 turns 0 2 C3 C4 0 5 C3 C4 0 7 C3 C4 0 10 C3 C4 Using external filter 0 20 R C1 R C1 I C2...

Page 103: ...al generic standard EN 61000 6 4 2007 A1 2011 Motorcable length m Switching Frequency kHz 2 3 4 6 8 12 16 Using internal filter 0 2 C3 C4 Using internal filter and ferrite ring 1 turn no advantage to...

Page 104: ...users who separately or jointly have technical competence in the EMC requirements of the application of drives IEC 61800 3 and EN 61800 3 2004 A1 2012 The 2004 revision of the standard uses different...

Page 105: ...mber Maximum continuous current Voltage rating IP rating Power dissipation at rated current Ground leakage Discharge resistors Balanced supply phase to phase and phase to ground Worst case 40 C 104 F...

Page 106: ...nal external EMC Filter terminal data Part number Power connections Ground connections Max cable size Max torque Ground stud size Max torque 4200 0122 16 mm2 6 AWG 2 3 N m 1 7 lb ft M6 5 0 N m 3 7 lb...

Page 107: ...quirements in the Standard for Fire Test for Heat and Visible Smoke Release for Discrete Products and Their Accessories Installed in Air Handling Spaces UL 2043 Through hole mounting The drives meet t...

Page 108: ...uipment should be examined and replaced if damaged If burnout of the current element of an overload relay occurs the complete overload relay must be replaced Integral solid state short circuit protect...

Page 109: ...SE TO PHASE SUITABLE FOR OVERVOLTAGE CATEGORY III AND SHALL PROVIDE PROTECTION FOR A RATED IMPULSE VOLTAGE TO WITHSTAND VOLTAGE PEAK OF 6 kV AND A CLAMPING VOLTAGE OF MAXIMUM 2400 V 6 10 Modular Drive...

Page 110: ...0478 0255 09...

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