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NI Climbing Frames The Sunnyvale, Instruction Manual

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NI Climbing Frames The Sunnyvale Instruction Manual Download Page 26

Step 18: Rock Wall Assembly 

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Once all boards are in place, you can fix your rock holds. Mark out the location of where you 
want your rocks to be positioned, trying to keep them evenly spaced out.

 

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Using a 10mm drill bit, drill through where each rock is to be positioned. To help avoid the 
boards splitting, we recommend to slightly countersink each hole on the back of the board 
with a 32mm hole. Then fit the rocks using an 8mm Allen key and screws and bolts provided. 

 

•

 

If the holes are already predrilled, then all you will need to do is secure the rock holds 
through the holes

 

 

 

 

 

 

 

Summary of Contents for The Sunnyvale

Page 1: ...The Sunnyvale Instruction Manual ...

Page 2: ...Parts List Item Number Description Image Quantity 1 2 4m post cut at 40 angle 4 2 720mm post 2 3 900mm x 3 x 1 5 10 4 720mm x 3 x 1 5 3 ...

Page 3: ...5 900mm x 650mm roof panel 2 6 6 x 1 small board for roof 2 7 6 x 1 large board for roof 2 8 850mm x 6 x 1 3 9 900mm decking boards 7 ...

Page 4: ...10 Steps 1 11 Slide 1 12 Decking screws 150 13 200mm index screws 16 ...

Page 5: ...14 120mm screws 6 15 Grab Handles 6 16 Screw covers 6 17 Telescope 1 ...

Page 6: ...18 Steering Wheel 1 19 900mm x 6 x 1 boards 5 20 6 x 60 screws 8 ...

Page 7: ...21 Rock Holds 5 22 2 6m Cut at 60 Angle A Frame 2 23 2100mm Swing Beam 1 ...

Page 8: ...24 1460mm x 3 x 1 5 1 25 Square Wall Bracket 1 26 M10 Swing Hooks 4 ...

Page 9: ...27 Swings 2 Tools needed Cordless drill Handsaw Spirit Level Hammer Shovel Stepladder Pencil Measuring tape 10mm Hex bit PZ 2 Drill Bit ...

Page 10: ... step Step 1 H Frame Assembly Lay 2 x 2 4m posts that are cut at a 40 angle on a level surface Ensure the cut angle is facing the same way on both posts and the holes are on the outside Step 2 Place the 720mm 4 x 4 post between the 2 longer posts and line up with the 32mm holes about halfway down the posts Screw the posts together on both sides using the 200mm index screws Use 2 screws for each 32...

Page 11: ...er and the 65mm decking screws screw the timber to the 2 4m posts at the 1 8m mark you made on the posts this is to strengthen the H frame structure without this additional support at the bottom the frame will twist once it is lifted up This will be removed at the end of the end of the installation ...

Page 12: ...imber on the 40 angle on the top of the post and screw into place using the 65mm decking screws Steps 3 and 4 strengthen the H frame structure without this additional support at the top and bottom the frame will twist once it is lifted up ...

Page 13: ...ig holes in the grass in the position that you want the climbing frame to be placed with a diameter of approx 300mm and 300mm deep Lift both H frames into the holes that have been cut out in the ground Make sure the H frames are orientated correctly to ensure that the roof will be able to rest on the tops ...

Page 14: ...Step 7 Using 2 pieces of 720mm x 3 x 1 5 timber connect the two H frames together using decking screws These pieces of timber will also be removed at the end of the installation ...

Page 15: ...5 and the decking boards Two of the decking boards should be cut out at the corners to fit around the posts Secure the other decking boards in between them and this should give you a 900mm x 900mm base Use decking screws to secure the decking and 3 x 1 5 together ...

Page 16: ...and on its own Lift the base and place it onto the two horizontal posts The 3 x 1 5 base supports should sit onto the horizontal posts Secure the base to the posts using the 120mm screws provided They should be screwed directly into the base down into the 4 x 4 horizontal posts ...

Page 17: ...of Assembly Place one of the 950mm x 650mm roof panels directly onto the ground so that the shingled part is facing downwards Using the v boards provided assemble the two roof panels together using decking screws ...

Page 18: ...me and ensure it is positioned evenly on all sides before securing the roof to the top of the post using 2 x decking screws for each 2 x 1 support of the roof panel Secure the middle roof panel support from below and the side supports from above ...

Page 19: ... are secured using decking screws through the top and sides of the steps into the base of the tower Again ensure these holes are well pre drilled to avoid splitting The holes and screws will have to be angled to the surface of the steps Secure a set of grab handles to the top of the steps using the fixings provided ...

Page 20: ...y Secure a piece of 720mm x 3 x 1 5 to the front of the base using decking screws the slide will be secured to this Using two 6 x 60 screws secure the slide to the 720mm x 3 x 1 5 through the pre drilled holes in the slide ...

Page 21: ......

Page 22: ...x 1 5 to the outside of two upright posts the 3 x 1 5 should be level with the 720mm post that the base is secured to Secure another 900mm x 3 x 1 5 to the posts ensure there is 850mm between the timbers so the 850mm x 6 x 1 boards can be secured to these ...

Page 23: ...Step 15 Railings Assembly Secure the 3 pieces of 850mm x 6 x 1 boards to the timbers secured in the last step using decking screws ...

Page 24: ...Step 16 Railings Assembly On the other side of the tower secure a piece of 900mm x 3 x 1 5 using decking screws at the same height as the higher 900mm timber on the other side of the tower ...

Page 25: ...Step 17 Secure the 900mm x 6 x 1 boards to the upright posts using decking screws ensure the boards are equally spaced and that you predrill the holes ...

Page 26: ...ced out Using a 10mm drill bit drill through where each rock is to be positioned To help avoid the boards splitting we recommend to slightly countersink each hole on the back of the board with a 32mm hole Then fit the rocks using an 8mm Allen key and screws and bolts provided If the holes are already predrilled then all you will need to do is secure the rock holds through the holes ...

Page 27: ...Lay the 2 x 2 6m posts with the ends cut off at 60 degrees on a flat surface Place the ends together so that it forms an A shape Using the 200mm index screws screw the ends together so the two posts meet nice and flush on all sides ...

Page 28: ...60mm 3 x 1 5 timber across both posts and secure these into place with decking screws Cut the 1460mm 3 x 1 5 timber so that it is flush on both sides of the A frame Step 21 Place each swing hook through the pre drilled holes of the 2100mm swing beam secure using the appropriate spanner ...

Page 29: ... beam as guide and dig the holes 300mm in diameter and 300mm deep Secure the square wall bracket to the top of the post and secure the swing beam to the bracket using 6 x 60 screws Secure the swing beam to the A frame after the A frame legs are in the holes that have been dug using 200mm index screws into each leg ...

Page 30: ...Step 23 Hang your swings from the swing hooks ...

Page 31: ...s supplied and press the screw covers in all the 32mm holes Step 25 Concreting structure Using postcrete and following the manufacturer s instructions concrete all the posts into the ground The frame should be left overnight before it is used to ensure the postcrete has dried ...

Page 32: ...Step 26 Removing the H Frame supports Remove the lower H Frame supports that were added during steps 3 and 7 ...

Page 33: ... final stage is to give everything a good sand down to avoid the children getting splinters from any rough edges All screws should also be checked to ensure they are flush to the surface they are securing ...

Page 34: ...r used on your climbing frame has been pressure treated This essentially means that it has been put into a pressurised vessel and has been impregnated with wood preserve With time and due exposure to weather conditions the colour fades away We suggest you treat the wood once every 2 years completely optional Not only will this keep it looking lively but will also help it last as long as possible Q...

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