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Nexgrill 720-0439, Assembly & Operating Instructions, Page: 42 / 49

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Nexgrill 720-0439 Assembly & Operating Instructions Download Page 42

GAS CONVERSION

Main Tube Burner Conversion

Steps
1. Remove the rotisserie kit, warming rack, cooking grids, flame tamers and tube burners 
from the firebox.

2. Locate orifice on end of valve and remove by turning counterclockwise with a 8mm Nut Driver.

CAUTION!

When converting the grill, screw the orifice in and out of the stem gently due to the breakable thread.

3. Insert NG orifice and screw in tightly.

4.Replace tube burners back.

J19Y06P-1

38

Summary of Contents for 720-0439

Page 1: ...7455 FOR ASSISTANCE ABOUT ASSEMBLY OR GRILL OPERATION DO NOT RETURN TO THE PLACE OF PURCHASE ASSEMBLY OPERATING INSTRUCTIONS FOR OUTDOOR USE ONLY Model 720 0439 FOR PROPANE GAS USE ONLY J19Y06P 1 100 200 300 400 500 600 700 800 ...

Page 2: ... continues keep away from the appliance and immediately call your gas supplier or your fire department Warning 1 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance WARNING Combustion byproducts produced when using this product cont...

Page 3: ...ng Instructions 13 Grill Lighting Instructions 14 17 Lighting Illustration 18 SECTION FOUR Care Maintenance 19 20 SECTION FIVE Trouble Shooting 21 24 Exploded View 25 Part List 26 27 Ordering Parts Grilling Hints 28 SECTION SIX Grill Cooking Chart 29 31 SECTION SEVEN Grill Recipe Suggestions 32 34 SECTION EIGHT Converting to Natural Gas 35 36 Instructions for Converting to Natural Gas 37 Gas Conve...

Page 4: ...erate this unit according to the use and care manual ensuring you provide good ventilation when cooking with gas SAFETY PRACTICES TO AVOID PERSONAL INJURY When properly cared for your stainless steel grill will give safe reliable service for many years However extreme care must be used since the grill produces intense heat and that can increase accident potential When using this appliance basic sa...

Page 5: ... and the grill is cool before using any type of aerosol cleaner on or around the grill The chemical that produces the spraying action could in the presence of heat ignite or cause metal parts to corrode DO NOT STORE ITEMS OF INTEREST TO CHILDREN AROUND OR BELOW THE GRILL OR IN THE CART NEVER ALLOW CHILDREN TO CRAWL INSIDE OF THE CART Never let clothing kitchen mitten or other flammable materials c...

Page 6: ...ctrical supply cord or the rotisserie motor cord away from the heated areas of the grill Never use the grill in extremely windy conditions If located in a consistently windy area oceanfront mountaintop etc a windbreak will be required Always adhere to the specified clearance NEVER USE A DENTED OR RUSTY PROPANE TANK PLACEMENT OF THE GRILL CLEARANCE To Non Combustible Construction A minimum of 24 61...

Page 7: ... Remove the screws from the left panel align with the holes in the side shelf and then re screw into the holes on the left panel of the grill B The screws used to attach the side burner are already screwed into the right panel see the figure below Remove the screws from the right panel align with the holes in the side burner and then re screw into the holes on the right panel of the grill Gas Hose...

Page 8: ...00 6 0 0 50 0 4 00 30 0 2 0 0 1 00 100 200 30 0 4 00 5 00 6 00 700 800 B Push the side burner control knob into the valve steam and tighten it using the Allen Wrench C Insert valve venturi into the side burner and tighten securely using an adjustable wrench D Connect ignition wire with valve 80 0 70 0 60 0 50 0 4 00 3 00 20 0 10 0 STEP 2 Side Burner Assembly J19Y06P 1 5 ...

Page 9: ... 1 STEP 3 Battery is inserted for the rotisserie burner To install the battery turn the ignition button cap counterclockwise and remove it Replace the ignition button cap after the battery is installed 100 200 300 400 500 600 700 800 ...

Page 10: ...der must be fitted with a listed overfill prevention device OPD Open the door and pull out the tray place the gas tank cylinder in the tank tray then use retention kit that showed as below diagram to secure the tank cylinder Make sure tank is leveled with bottom panel for proper vapor withdrawal g O P E N C LO SE CYLINDER TANK FIXED 800 700 600 500 400 300 200 100 ...

Page 11: ... STEP 5 The screws for rotisserie drive motor bracket are attached to the motor bracket Remove the screws and install the rotisserie motor bracket as shown in the figure below Assemble the rotisserie skewer as shown in the figure below ...

Page 12: ...lated gas to dissipate Keep your face and hands as far away from the grill as possible Insert a lit extended match or lighter through the cooking grids to the burner Press the control knob and rotate left to the HI setting continue to press the knob until the burner ignites Burner should light immediately If the burner does not light in 4 seconds turn the knob off wait 5 minutes and try again 8 J1...

Page 13: ... The cylinder must be provided with a shut off valve terminating in an L P gas supply cylinder valve outlet specified as applicable for connection type QCC1 in the standard for compressed gas cylinder valve outlet and inlet connection ANSI CGA V 1 Manifold pressure 11 inches water column W C L P GAS HOOK UP Ensure that the rubber O Ring on the LP cylinder valve is in place and that the hose does n...

Page 14: ...t Contact an LP gas supplier or your fire department for assistance To disconnect L P gas cylinder 1 Turn the burner valves off 2 Turn the tank valve off fully turn clockwise to stop 3 Detach the regulator assembly from the tank valve by turning the quick coupling nut counterclockwise INSTALLER FINAL CHECK LIST PROPANE CYLINDER CAUTIONS 9 Specified clearance maintained 24 61cm from combustibles 9 ...

Page 15: ...ness check must be performed at the installation site due to possible mishandling in shipment or excessive pressure unknowingly being applied to the unit Periodically check the whole system for leaks following the procedures listed below If the smell of gas is detected at anytime you should immediately check the entire system for leaks BEFORE TESTING Make sure that all packing material is removed ...

Page 16: ...of caps or plugs may result in leakage of propane The gas must be turned off at the supply cylinder when the unit is not in use If the appliance is stored indoors the cylinder must be disconnected and removed from the appliance Cylinders must be stored outdoors in a well ventilated area out of the reach of children and must not be stored in a building garage or any other enclosed area J19Y06P 1 10...

Page 17: ... time or foods basted with a sugary marinade may need a lower heat setting near the end of the cooking time NOTE This stainless steel grill is designed to grill efficiently without the use of lava rocks or briquettes of any kind Heat is radiated by the stainless steel flame tamers positioned above each burner NOTE The hot grill sears the food sealing in the juices The longer the preheat the faster...

Page 18: ...ply from the LP tank Always keep your face and body as far from the grill as possible when lighting Your stainless steel grill has an exclusive patented built in ignition The igniter is built in to the valve To ignite each burner simply push and turn the control knobs to the HI setting you will hear the valve click as it sends a spark to the pilot flame If the burner does not light wait 5 minutes ...

Page 19: ...match between the coils on the end of the extension rod and hold next to the burner to ignite If you ve just attempted to light the burner with the igniter allow 5 minutes for any accumulated gas to dissipate Keep your face and hands as far away from the grill as possible Insert a lit match attached to the lighting rod through the cooking grids to the burner see next page Press the control knob an...

Page 20: ...GRILL LIGHTING INSTRUCTIONS 16 J19Y06P 1 ...

Page 21: ...or lifting If any of these conditions exist call our customer service line If the flame is yellow it indicates insufficient air If the Each burner is adjusted prior to shipment however variations in the local gas supply may make minor adjustments necessary Approximate 1 1 2 Flame Height Visually check the burner flames prior to each use The flames should look like this picture if they do not refer...

Page 22: ...esired Rotisserie Burner or Searing Burner Lighting Illustration Step to light the Rotisserie Burner Push and turn the rotisserie knob to ON position and hold for 3 4 seconds then push electronic ignition button at the same time until burner is lit Step to light the Searing Burner Push and turn the Searing knob to HI position and hold for 3 4 seconds and push electronic ignition button until burne...

Page 23: ...rifice before any attempt is made to relight the grill Please refer to page 20 Frequency of cleaning will depend on how often you use the grill MAIN GRILL BURNER CLEANING Ensure the gas supply is off and the knobs are in the OFF position Make sure the grill is cool Clean the exterior of the burner with a wire brush Clear stubborn scale with a metal scraper Clear any clogged ports with a straighten...

Page 24: ...hot soapy water rinsed and wiped dry Never immerse a hot grate in water 20 1 Keep outdoor cooking gas appliance area clear and free from combustible materials gasoline and other flammable vapors and liquids 2 Do not obstruct the flow of combustible and ventilation air 3 Keep the ventilation openings of the cylinder enclosure free and clear from debris 4 Flame Characteristics refer to Flame Charact...

Page 25: ...lean the burner tubes before assembling your grill and at least once a month in late summer or early fall when spiders are most active Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time WHEN TO LOOK FOR SPIDERS You should inspect the burners at least once a year or immediately after any of the following conditions occur 1 The smell of ga...

Page 26: ...urner circulates gently throughout the grill cooking the meat or poultry without any direct flame touching it This method greatly reduces flare ups when cooking extra fatty cuts because there is no direct flame to light the fats and juices that drip down during cooking Place a drip pan slightly smaller than the cut of meat on the flame tamer surface under the meat being cooked This will allow you ...

Page 27: ...unter clockwise Check for loose wire connection Gently bend the electrode wire closer to the burner until a spark is seen to jump from the igniter to the burner when you press the starter button Dose the infrared back burner light when attempting to match light If not check did you turn on the gas Regulator makes noise Vent hose on the regulator may be plugged or regulator may be faulty Ensure the...

Page 28: ...e way on Turn left burner to ignite wait 5 seconds ignite Repeat for additional burners Check all gas connections for leaks with bubble test If leaks are found replace the part or tighten the fitting If it is a natural gas grill ensure there is proper pressure to the grill Refer to the user manual Example Gas line stubbed off o pool heater may exhibit deference in pressure Grill takes a long time ...

Page 29: ... 83 79 75 76 74 78 77 73 68 67 72 71 71 69 70 60 59 58 57 56 49 51 52 53 54 55 50 48 18 65 66 11 15 16 64 63 62 61 43 41 42 41 47 46 45 44 35 35 25 25 39 39 38 35 35 34 33 32 31 30 29 28 27 25 24 23 22 21 20 19 07 14 13 10 06 05 09 08 04 02 100 200 300 400 50 0 600 700 800 ...

Page 30: ...erie Motor Bracket 1 37 Front Door Right 1 12 Front Baffle 1 38 Door Magnet 4 13 Pulse Igniter Module Cover 1 39 Door Magnet Bracket 1 14 Pulse Igniter Module 1 40 Swivel Caster 2 15 Sear Gas Valve 1 41 Bottom Panel LP 1 16 Side Burner Hose 1 42 Tank Bolt 1 17 Rotisserie Gas Valve 1 43 Door Handle Plastic Insert 1 18 Main Gas Valve 3 44 Lighting Rod 1 19 Main Manifold 1 45 Front Trim Panel Right 1...

Page 31: ... Baffle 1 59 Side Burner Lid 1 77 Rotisserie Burner 1 60 Side Burner Lid Hinge Rod 1 78 Rotisserie Burner Thermocouple Bracket 1 61 Side Shelf Trim Panel Right 1 79 Rotisserie Burner Thermocouple 1 62 Rubber Grommet 1 80 Rotisserie Burner Igniter Wire 1 63 Back Panel 1 81 Sear Burner Igniter Wire 1 64 Back Panel Top 1 82 Sear Burner 1 65 Regulator LP 1 83 Sear Burner Thermocouple Bracket 1 66 Grea...

Page 32: ...l done is affected to a large degree by the thickness of the cut Expert chefs say it is impossible to have a rare doneness with a thin cut of meat The cooking time is affected by the kind of meat the size and shape of the cut the temperature of the meat when cooking begins and the degree of doneness desired When defrosting meats it is recommended that it be done overnight in the refrigerator as op...

Page 33: ...vy Duty foil Grill rotating Occasionally Sweet Whole Medium 40 to 60 minutes White 6 To 8 ounces High 45 to 60 minutes Frozen Dot with butter or margarine Wrap in heavy duty foil Grill Turning occasionally Asparagus Medium 15 to 30 minutes Broccoli Brussels Sprouts Green beans Peas French fries Medium 15 to 30 minutes Place in aluminum foil pan Grill stirring occasionally MEATS Beef Hamburgers 1 2...

Page 34: ...h High 18 to 25 minutes Well done 1 inch Medium 17 to 30 minutes pork g remaining fat at 2 inch intervals Chops Grill turning once Cook well done Well done 1 1 2 inches Medium 30 to 40 minutes Pork Ham steaks Remove excess fat from edge g Grill turning once Hot dogs Medium 5 to 10 minutes Slit skin Grill turning once POULTRY p g brushing frequently g marinade Halved or Medium 40 to 60 minutes done...

Page 35: ...EAFOOD Steaks Grill turning once Brush with melted butter margarine or oil To keep moist Halibut 3 4 to 1 inch Medium to 8 to 15 minutes Salmon High Swordfish Whole Catfish 4 to 8 ounces 4 to 8 ounces Medium to 12 to 20 minutes Grill turning once Brush with Melted Butter margarine or oil Rainbow trout High J19Y06P 1 ...

Page 36: ...inkle with lemon juice Garnish with parsley springs and lemon wedges Serve with boiled potatoes tossed in butter and sprinkled with chopped parsley and a crisp lettuce salad Note Substitute catfish halibut or cod for salmon BAKED CHILI CORN 6 medium ears corn husked 3 tbs Butter or margarine melted Dash ground cumin Dash ground coriander About hour before cooking turn the butter on for grill Place...

Page 37: ...der Let stand 5 minutes before serving VEGETABLE KABOBS 3 medium sized zucchini 12 cherry tomatoes 12 fresh mushrooms Grated Parmesan cheese Parboil whole zucchini 5 minutes on your side burner or until just tender Drain and cut into inch slices Thread zucchini tomatoes and mushrooms alternately on each of six skewers Brush with marinade made of Italian dressing Worcestershire sauce mustard and th...

Page 38: ...ng CHICKEN TANDOORI STYLE 8 large chicken thighs or drumsticks 1 c plain nonfat yogurt c lemon juice 2 tsp salt tsp cayenne tsp black pepper tsp crushed garlic tsp grated ginger 1 tbs corn oil Combine all the ingredients in a large mixing bowl and marinate the chicken for 8 hours in the refrigerator Drain the chicken and spread on the spit running the rod on the fleshier side of the bone Rotis usi...

Page 39: ...Natural Gas The Nexgrill patented Conversion Valves allows the use of Natural Gas without replacing the burners or entire valve system Additional parts needed are a Natural Gas Supply Hose and Regulator Valve if necessary The process of converting is relatively simple and can be accomplished by any handy homeowner Nexgrill suggests however that a qualified gas technician do the conversion Your war...

Page 40: ...ple and can be accomplished by any handy homeowner Nexgrill suggests however that a qualified gas technician do the conversion Your warranty may be voided if the conversion is improperly completed Please retain the parts supplied with the grill and these instructions so the technician can do the conversion Orifice Chart The different burner valves in this grill have different BTU ratings This mean...

Page 41: ...used for releasing the brass adapter of flex tube 10mm Wrench is used for changing the rear burner orifice Allen Key is used for removing the control knobs J19Y06P 1 37 18mm Wrench is used for fixing the side burner orifice nut Included in package 6 1mm Wrench is used for changing the side burner orifice Included in package Side Burner Orifice Included in package Rear Burner Orifice Included in pa...

Page 42: ...and tube burners from the firebox 2 Locate orifice on end of valve and remove by turning counterclockwise with a 8mm Nut Driver CAUTION When converting the grill screw the orifice in and out of the stem gently due to the breakable thread 3 Insert NG orifice and screw in tightly 4 Replace tube burners back J19Y06P 1 38 ...

Page 43: ...nversion Steps 1 Fix orifice nut with 18mm Wrench Then locate orifice and remove by turning counterclockwise with 6 1mm Wrench 2 Insert NG orifice by hand then secure and turning clockwise with 6 1mm Wrench in tightly J19Y06P 1 39 ...

Page 44: ...he eight screws securing the rear baffle Then take out the Rear Baffle 2 Locate rotisserie orifice and remove by turning counterclockwise with a 10mm Wrench 3 Attach and screw in tightly the NG rotisserie orifice 4 Replace the Rear Baffle back J19Y06P 1 40 ...

Page 45: ...rol Knob of main tube burners and side burner by loosing the socket head grub screw holding it to the Valve stem 2 Turn the valve to the IGNITE HI position on the Control panel and then use a screwdriver to turn the High Flame Set Screw approximately a turn counterclockwise 3 Check that burner operates at the new high fire setting it may be necessary to adjust the screw setting slightly to get the...

Page 46: ...lator Conversion 1 Turn all knobs to OFF and turn off LP supply then take off the brass adapter of LP regulator from the manifold with a wrench 2 Attach the NG regulator to the manifold and screw tightly with the wrench J19Y06P 1 42 ...

Page 47: ...ht shelf panel and then tight the NG regulator on the NG regulator bracket with two 5 32 10mm screws 4 Put back the NG regulator bracket back by screw back four 5 32 10mm screws on the right shelf panel and connect the 12 NG hose to the NG regulator with the wrench J19Y06P 1 43 ...

Page 48: ...oduct use on improper fuel gas supply use contrary to operating instructions or alteration by any person other than our factory service center The warranty period is not extended by such repair or replacement Warranty claim procedure If you require service or parts for your grill please contact our Warranty Service Center for factory direct assistance Our hours of operation are 8 AM to 5 PM PST Ou...

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