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FORM NO. L-20003-AC-0620

PILOT & SHEAVE MOUNT CLUTCHES

MODELS FW, LW, MW, AND HW

Summary of Contents for AIR CHAMP FW

Page 1: ...1 FORM NO L 20003 AC 0620 PILOT SHEAVE MOUNT CLUTCHES MODELS FW LW MW AND HW...

Page 2: ...ce until the machinery into which it is to be incorporated has been declared in conformity with the applicable provisions of the Directive Read this manual carefully before installation and operation...

Page 3: ...le of Contents General Specifications 4 General Safety Precautions 4 Installation 5 Friction Facing Adjustment 7 Lubrication 7 Air Connections 8 Operation 8 Troubleshooting 9 Parts Replacement 10 Repl...

Page 4: ...shapes and machined edges CAUTION Use appropriate guarding for moving components Failure to guard could result in serious bodily injury WARNING This product is capable of emitting a spark if misused...

Page 5: ...th the Key Item 18 fully seated into the Hub Item 1 keyway See Table 3 3 Install and tighten the Set Screws Item 17 to the recommended torque See Table 4 L E D O M N O I T A T R E S N I T F A H S M U...

Page 6: ...til it is flush with the shaft 9 Thread the screws supplied with the DodgeTM Taper Lock Bushing into the threaded holes of the Coupling Hub Item 26 then alternately and evenly tighten the screws to th...

Page 7: ...evices require clean pressure regulated air for maximum performance and life All seals in Nexen pneumatically operated devices are lubricated for life and do not require additional lubrication However...

Page 8: ...uct life All Nexen pneumatically actuated devices require clean and dry air which meet or exceeds ISO 8573 1 2001 Class 4 4 3 quality The following is a common air supply scheme used with this product...

Page 9: ...a h x e n U e c a l p e r d n a n o i t c n u f l a m e v l a v l o r t n o c a r o f k c e h C e v i t c e f e d s i t i f i e v l a v l o r t n o c e h t n I 0 2 0 0 n a h t s s e l s i p a g g n i...

Page 10: ...nd 7 with fresh O ring lubricant and install the new O ring Seals onto the Piston Item 4 and Air Chamber Item 8 7 Align the Spring Pin Item 28 on the Piston Item 4 with the hole in the Air Chamber Ite...

Page 11: ...2 18 Slide the Compression Spring Item 14 onto the Hub Item 1 NOTE The FW Clutch has a Key Item 20 in the Hub Item 1 Do not remove this Key The FW Clutch does not have a Fiber Washer Item 10 19 Lubric...

Page 12: ...ributor PILOT MOUNT FW CLUTCH 18 1 17 20 36 23 22 12 13 14 11 5 29 8 7 6 28 9 5 3 2 19 4 FIGURE 11 ITEM DESCRIPTION QTY 1 Hub 1 2 Adjustment Nut 1 3 Thrust Washer 1 4 Piston 1 51 Thrust Bearing 2 61 O...

Page 13: ...O ring Seal 1 71 O ring Seal 1 8 Air Chamber 1 9 Grease Fitting 1 11 Friction Disc 1 121 Friction Facing 1 ITEM DESCRIPTION QTY 131 Machine Screw 6 141 Compression Spring 1 15 Ball Bearing 1 16 Sheav...

Page 14: ...eal 1 71 O ring Seal 1 8 Air Chamber 1 9 Grease Fitting 2 101 Fiber Washer 1 11 Friction Disc 1 ITEM DESCRIPTION QTY 121 Friction Facing 1 131 Machine Screw 6 141 Compression Spring 1 17 Set Screw 2 1...

Page 15: ...Seal 1 71 O ring Seal 1 8 Air Chamber 1 9 Grease Fitting 2 101 Fiber Washer 1 11 Friction Disc 1 ITEM DESCRIPTION QTY 121 Friction Facing 1 131 Machine Screw 6 141 Compression Spring 1 15 Ball Bearin...

Page 16: ...61 O ring Seal 1 71 O ring Seal 1 8 Air Chamber 1 9 Grease Fitting 2 101 Fiber Washer 1 11 Friction Disc 1 ITEM DESCRIPTION QTY 121 Friction Facing 1 131 Machine Screw 6 141 Compression Spring 1 15 Ba...

Page 17: ...Washer 1 11 Friction Disc 1 ITEM DESCRIPTION QTY 121 Friction Facing 1 131 Machine Screw 6 141 Compression Spring 1 15 Ball Bearing 2 16 Sheave 1 17 Set Screw 2 18 Key 1 19 Set Screw 1 21 Air Line Not...

Page 18: ...R BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH POTENTIAL LOSS OR DAMAGE For all of the purposes hereof the te...

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