background image

FORM NO. L-20117-G-0914

11

9.  Remove the Pressure Plate (Item 7).

10.   Remove  and  discard  the  old  Compression  Springs 

(Item 9) from the Piston (Item 6).

11.   Separate the Piston (Item 6) and Cylinder (Item 5).

12.   Remove and discard the old O-ring Seals (Items 13 

and 14).

13.   Clean O-ring contact surfaces with fresh safety solvent.

14.   Lubricate new O-ring Seals and O-ring contact surfaces 

with a thin film of fresh O-ring lubricant.

15.   Install new O-ring Seals (Items 13 and 14).

16.   Slide the Piston (Item 6) back into the Cylinder (Item 

5).

17.   Install the new Compression Springs (Item 9).

18.   Apply a drop of Loctite

®

 242 locking compound to the 

new Socket Head Cap Screws (Item 8).

19.   Using the new Socket Head Cap Screws (Item 8) and 

Lock  Washers  (Item  10),  secure  the  Pressure  Plate 
(Item 7) to the Cylinder (Item 5).

20.   Alternately and evenly install and tighten the new Socket 

Head Cap Screws (Item 8) and Lock Washers (Item 
10) to the recommended torque (See Table 6).

21.   Apply  a  drop  of  Loctite

®

  242  to  the  threads  of  the 

Socket Head Cap Screws (Item 12).

NOTE:   Be  certain  Shims  are  reinstalled  in  the  proper 

sequence. Install new Shims only when performing 
Friction Facing wear adjustment (QFB only).

22.   Reinstall  the  spring  loaded  actuator  assembly  on 

Housing (Item 2) with Shims (Items 16, 17, and 18), 
new  Socket  Head  Cap  Screws  (Item  12),  and  new 
Lock Washers (Item 15).

23.   Alternately and evenly tighten the new Socket Head 

Cap  Screws  (Item  12)  to  the  recommended  torque 
(See Table 6).

  REPLACEMENT PARTS

The item or balloon number for all Nexen products is used 
for  part  identification  on  all  product  parts  lists,  product 
price lists, unit assembly drawings, bills of materials, and 
instruction manuals.

When ordering replacement parts, specify model designation, 
item  number,  part  description,  and  quantity.    Purchase 
replacement parts through your local Nexen Distributor.

  PARTS REPLACEMENT  

(continued)

CAUTION

Working  with  spring  loaded  or  tension 
loaded  fasteners  and  devices  can  cause 
injury.    Wear  safety  glasses  and  take  the 
appropriate safety precautions.  

Summary of Contents for Air Champ DFB-1150

Page 1: ......

Page 2: ......

Page 3: ......

Page 4: ......

Page 5: ......

Page 6: ......

Page 7: ......

Page 8: ......

Page 9: ...FORM NO L 20117 G 0914 1 Dual and Quad Faced Brakes DFB and QFB Models 1150 1650 2200 and 2500...

Page 10: ...ce until the machinery into which it is to be incorporated has been declared in conformity with the applicable provisions of the Directive Read this manual carefully before installation and operation...

Page 11: ...neral Specifications 4 General Safety Precautions 4 Installation 5 Lubrication 7 Air Connections 7 Operation 8 Troubleshooting 9 Friction Facing Wear Adjustment 9 Parts Replacement 10 Replacement Part...

Page 12: ...0 in lbs Actuation Pressure 1 5 5 bar 14 5 80 psi Service Temperature 4 5 104 C 40 220 F Approximate Weight Up to 385 kg 850 lbs CAUTION Use appropriate guarding for moving components Failure to guard...

Page 13: ...embly FIGURE 2 QFB Cylinder Piston Pressure Plate Assembly Friction Plate Assembly Hub Housing Facing Assembly Disc Assembly Cylinder Piston Pressure Plate Assembly Shims FIGURE 1 DFB 1 Provide a pilo...

Page 14: ...quired to achieve the 1 456 dimension See Figures 5 and 6 for proper Shim placement 11 Apply a drop of Loctite 242 to the threads of the Socket Head Cap Screws Item 12 See Figure 6 12 Install Lock Was...

Page 15: ...are not using a Nexen lubricator calibration must follow the manufacturer s suggested procedure 4 Close the air line to the unit when a drop of oil forms in the Lubricator Sight Gage 5 Connect the air...

Page 16: ...both ports is mandatory to ensure proper actuation of the brake See Figure 7 WARNING Never exceed maximum operating speeds listed for your product See Table 4 OPERATION TABLE 4 Size Max RPM DFB QFB 11...

Page 17: ...t c i r F e c a l p e R y l n o B F Q t n e m t s u j d a r a e w g n i c a F n o i t c i r F t c e r r o c n I t n e m t s u j d a r a e w g n i c a F n o i t c i r F m r o f r e P FRICTION FACING WE...

Page 18: ...ing to remove the Flat Head Screws 5 Remove Flat Head Screws Item 11 securing Friction Facings Item 3 6 Install the new Flat Head Screws Item 11 and new Friction Facing Item 3 into Housing Item 2 Tigh...

Page 19: ...ded torque See Table 6 21 Apply a drop of Loctite 242 to the threads of the Socket Head Cap Screws Item 12 NOTE Be certain Shims are reinstalled in the proper sequence Install new Shims only when perf...

Page 20: ...NO L 20117 G 0914 REPLACEMENT PARTS continued FIGURE 12 QFB EXPLODED VIEW 11 8 10 7 9 18 17 16 15 12 2 3 1 4 3 19 4 3 19 6 13 14 5 2 3 1 4 19 7 6 14 13 3 11 8 10 9 18 17 16 15 12 5 FIGURE 11 DFB EXPLO...

Page 21: ...1 8 8 0 1 0 1 5 1 5 1 0 1 r e h s a W k c o L 6 6 6 6 0 1 2 2 0 1 0 1 1 1 w e r c S d a e H t a l F 4 2 8 4 4 2 8 4 4 2 8 4 4 2 8 4 2 1 w e r c S p a C d a e H t e k c o S 6 6 2 1 2 1 2 1 2 1 2 1 2 1...

Page 22: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

Reviews: