Nexcom nROK 500 User Manual Download Page 1

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NEXCOM International Co., Ltd.

Published March 2014

www.nexcom.com

NEXCOM International Co., Ltd.

Mobile Computing Solutions

Fanless Railway Computer
nROK 500

User Manual

Summary of Contents for nROK 500

Page 1: ...NEXCOM International Co Ltd Published March 2014 www nexcom com NEXCOM International Co Ltd Mobile Computing Solutions Fanless Railway Computer nROK 500 User Manual ...

Page 2: ...n Overview 3 Key Features 3 Hardware Specifications 5 Chapter 3 Jumpers and Connectors Before You Begin 8 Precautions 8 Jumper 9 Locations of the Jumpers and Connectors 10 Connectors 11 LAN Connector J8 11 LAN LINK ACT LED J9 11 Power HDD ACCESS LED J6 12 Mic in Pin Header J3 12 Line out Pin Header J4 13 DC Input Connector CON1 13 VGA Power Input Connector CON2 14 USB 2 3 Connector J2 14 REAR USB ...

Page 3: ...g Pin Header JP5 20 MCU Download Port JP6 21 Input Voltage Selection SW1 21 GAL Download Port JP4 22 CF Connector IDE1 23 COM Port Connector COM1 COM2 24 VGA connector VGA1 24 Monitor Power Connector J11 25 LED Status 25 Appendix A GPI O Programming Guide 26 I O Address Function 26 Appendix B Watchdog Timer 27 ...

Page 4: ...s if it has a CE marking For computer systems to remain CE compliant only CE compliant parts may be used Maintaining CE compliance also requires proper cable and cabling techniques Copyright This publication including all photographs illustrations and software is protected under international copyright laws with all rights reserved No part of this manual may be reproduced copied translated or tran...

Page 5: ...uipment directive 2011 65 EU to be your trusted green partner and to protect our environment RoHS restricts the use of Lead Pb 0 1 or 1 000ppm Mercury Hg 0 1 or 1 000ppm Cadmium Cd 0 01 or 100ppm Hexavalent Chromium Cr6 0 1 or 1 000ppm Polybrominated biphenyls PBB 0 1 or 1 000ppm and Polybrominated diphenyl Ethers PBDE 0 1 or 1 000ppm In order to meet the RoHS compliant directives NEXCOM has estab...

Page 6: ... If the components were suspected as part of the problems please note clearly which components are included Otherwise NEXCOM is not responsible for the devices parts Customers are responsible for the safe packaging of defective products making sure it is durable enough to be resistant against further damage and deterioration during transportation In case of damages occurred during transportation t...

Page 7: ...le surface cart or stand Follow all warnings and cautions in this manual When replacing parts ensure that your service technician uses parts specified by the manufacturer Avoid using the system near water in direct sunlight or near a heating device The load of the system unit does not solely rely for support from the rackmounts located on the sides Firm support from the bottom is highly necessary ...

Page 8: ...e greater than the voltage and current rating marked on the product 11 All cautions and warnings on the equipment should be noted 12 If the equipment is not used for a long time disconnect it from the power source to avoid damage by transient overvoltage 13 Never pour any liquid into an opening This may cause fire or electrical shock 14 Never open the equipment For safety reasons the equipment sho...

Page 9: ...to keep the unit clean use only approved cleaning products or clean with a dry cloth 3 CompactFlash Turn off the unit s power before inserting or removing a CompactFlash storage card Conventions Used in this Manual Warning Information about certain situations which if not observed can cause personal injury This will prevent injury to yourself when performing a task Caution Information to avoid dam...

Page 10: ... 2 Chongde Rd Beitun Dist Taichung City 406 R O C Tel 886 4 2249 1179 Fax 886 4 2249 1172 Email sales nexcom com tw www nexcom com tw Japan NEXCOM Japan 9F Tamachi Hara Bldg 4 11 5 Shiba Minato ku Tokyo 108 0014 Japan Tel 81 3 5419 7830 Fax 81 3 5419 7832 Email sales nexcom jp com www nexcom jp com China NEXCOM China 2F Block 4 Venus Plaza Bldg 21 ZhongGuanCun Software Park No 8 Dongbeiwang West R...

Page 11: ...l 44 1908 267121 Fax 44 1908 262042 Email sales uk nexcom eu www nexcom eu Shenzhen Office Room1707 North Block Pines Bldg No 7 Tairan Rd Futian Area Shenzhen 518040 China Tel 86 755 8332 7203 Fax 86 755 8332 7213 Email sales nexcom cn www nexcom cn Wuhan Office 1 C1804 1805 Mingze Liwan No 519 South Luoshi Rd Hongshan District Wuhan 430070 China Tel 86 27 8722 7400 Fax 86 27 8722 7400 Email sales...

Page 12: ...ckage that you received is complete Your package should have all the items listed in the following table Item P N Name Specification Qty 1 50311F0110X00 FLAT HEAD SCREW F3x5 NI NYLOK 4 2 60233SAM17X00 GSM UMTS HSDPA ANTENNA ETEK EEN 501 53 5 H x16 8 W mm 1 3 602DCD0375X00 CD DRIVER 1 4 60233PW237X00 POWER CABLE 3W3 FEMALE TO CABLE 18 AWG L 1000mm 1 ...

Page 13: ...onal Co Ltd All rights reserved nROK 500 User Manual Ordering Information The following provides ordering information nROK 500 P N 10A00050000X0 Intel Atom D525 1 8GHz Fanless Railway Computer with 2G memory pre installed and Isolated 24VDC Input ...

Page 14: ...nition 1 LAN1_M0P 2 LAN1_M0N 3 LAN1_M1P 4 LAN1_M1N J9 LAN LINK ACT LED 1 2 3 4 Pin Definition 1 LED_LINK 2 3 3V 3 LED_ACT 4 3 3V J1 GPIO pin head 1 2 3 4 5 7 6 8 9 10 Pin Definition Pin Definition 1 5V 2 GND 3 GPIO20 Pin84 Out0 4 GPIO24 Pin36 In0 5 GPIO21 Pin70 Out1 6 GPIO25 Pin34 In1 7 GPIO22 Pin66 Out2 8 GPIO26 Pin33 In2 9 GPIO23 Pin48 Out3 10 GPIO27 Pin32 In3 J6 Power HDD Status LED 1 2 3 4 Pin...

Page 15: ... Manual PWR HDD LNK ACT COM2 COM1 FUSE 24V DC IN CF card SIM IG 12V OUT DC Input 24V DC output range 16 8V 30V Pin out A1 input 24V nominal A2 GND A3 Ignition Signal Input 24V nominal 0 10 5V off test on 1 2 3 4 Pin No Wire Color Pin Out 10 100 LAN 1 Yellow Tx 2 White Rx 3 Orange Tx 4 Blue Rx 1 2 3 4 2X Antenna ...

Page 16: ...roduction Overview Key Features Built in Intel Atom D525 Dual Core 1 8GHz processor Fanless and rugged design 1x M12 LAN port 1x external CF socket and one external SIM card holder Front View Rear View DC power input with 500V isolated protection Support ignition signal for delay time control Support WoL PXE function Certified by EN50155 ...

Page 17: ...h isolated DC input protection to ensure stable operation in harsh environments Adopting lock concept all connectors for example M12 Ethernet connector on nROK 500 are designed against vibration Equipped with a SIM card holder CF socket and mini PCIe socket for optional 3G wireless module nROK 500 allows data to be transmitted over network and stored in a convenient SSD Solid State Drive or CF car...

Page 18: ...efinition audio controller Realtek ALC888 GR 1x Speaker out Dia 3 5mm phone jack covered with plastic cover to against the dust 1x Mic in Dia 3 5mm phone jack covered with plastic cover to against the dust 1x 10 100 M12 LAN Port LAN Controller Intel WG82574L LAN controller x 1 Support wake on LAN and boot from LAN function Wireless communication 1x External accessible SIM card socket 1x Mic in for...

Page 19: ...temperature Ambient with air 25 C to 55 C EN50155 Class T1 Storage temperature 40 C to 80 C Damp heat test 95 at 55 C compliance with EN50155 Relative humidity 0 to 90 non condensing Vibration Random Compliance with EN61373 Category 1 Class B Shock Compliance with EN61373 Category 1 Class B Ingress Protection IP52 Certifications CE EN50155 ...

Page 20: ...tion Copyright 2013 NEXCOM International Co Ltd All rights reserved nROK 500 User Manual PWR HDD LNK ACT COM2 COM1 FUSE 24V DC IN CF card SIM IG 263 50 275 60 287 60 25 00 60 00 94 00 115 00 142 00 65 50 62 60 71 50 68 60 nROK 500 ...

Page 21: ...ouching any internal components by touching a metal object Static electricity can damage many of the electronic components Humid environment tend to have less static electricity than dry environments A grounding strap is warranted whenever danger of static electricity exists Precautions Computer components and electronic circuit boards can be damaged by discharges of static electricity Working on ...

Page 22: ...pers ensure that the jumper caps are placed on the correct pins When the jumper cap is placed on both pins the jumper is short If you remove the jumper cap or place the jumper cap on just one pin the jumper is open Refer to the illustrations below for examples of what the 2 pin and 3 pin jumpers look like when they are short on and open off Two Pin Jumpers Open Left and Short Right 1 2 3 1 2 3 Thr...

Page 23: ...CN1 1 CN2 1 6 J2 1 5 6 9 COM1 1 5 6 9 COM2 U11 U14 B1 A1 A110 B110 J7 D110 C110 D1 C1 15 11 5 1 VGA1 100 76 75 51 50 25 1 U16 8 5 1 4 USB1 48 37 36 25 24 13 12 1 U4 48 37 36 25 13 1 FB3 1 7 8 2 9 12 LAN1 4 1 J8 C6 C9 C27 H3 H5 H4 H6 H8 H7 4 1 J4 4 1 J3 4 1 J6 4 1 J9 CT4 1 2 CN3 L6 2 1 JP2 2 1 JP1 2 JP3 SW1 1 2 J10 B B E M5 C10 C54 1 6 CON1 C2 R14 R33 R65 R70 R293 6 1 JP4 H2 H1 H10 H9 1 J5 3 1 JP5 ...

Page 24: ...ctor J8 A Connector size 1 X 4 4 Pin 2 5mm 180 JST Connector B Connector location Pin Definition 1 LAN1_M0P 2 LAN1_M0N 3 LAN1_M1P 4 LAN1_M1N Connector pin definition LAN LINK ACT LED J9 A Connector size 1 X 4 4 Pin 2 0mm 180 JST Connector B Connector location Pin Definition 1 LED_LINK 2 3 3V 3 LED_ACT 4 3 3V Connector pin definition 1 1 4 4 ...

Page 25: ...ion 1 Power ON 2 5V 3 HDD ACCESS 4 5V Connector pin definition Mic in Pin Header J3 A Connector size 1 X 4 4 Pin 2 0mm 180 JST Connector B Connector location Power HDD Access LED J6 A Connector size 1 X 4 4 Pin 2 0mm 180 JST Connector B Connector location Pin Definition 1 MIC1 L 2 GND 3 GND 4 MIC1 R Connector pin definition 1 1 4 4 ...

Page 26: ...GND 3 GND 4 FRONT_OUT_RC Connector pin definition DC Input Connector CON1 A Connector size 1 X 6 6 Pin 3 96mm 180 Power Connector B Connector location Line out Pin Header J4 A Connector size 1 X 4 4 Pin 2 0mm 180 JST Connector B Connector location Pin Definition Pin Definition 1 12VS 2 12VS 3 GND 4 GND 5 GND 6 IGNITION Connector pin definition 1 1 6 4 ...

Page 27: ...r CON2 A Connector size 1 X 2 2 Pin 3 96mm 180 Power Connector B Connector location Pin Definition 1 12VSD 2 GND Connector pin definition USB 2 3 Connector J2 A Connector size 1 X 6 6 Pin 2 0mm 180 JST Connector B Connector location Pin Definition Pin Definition 1 5V 2 Data 2N 3 Data 2P 4 Data 3N 5 Data 3P 6 GND Connector pin definition 1 6 1 2 ...

Page 28: ...size double layer standard USB edge connector B Connector location Pin Definition Pin Definition 1 5V 5 5V 2 Data 0N 6 Data 1N 3 Data 0P 7 Data 1P 4 GND 8 GND Pin Definition 1 12V 2 GND 3 GND 4 5V Connector pin definition SATA Power Connector CN1 A Connector size 1 X 4 4 Pin 2 54mm 180 JST Connector B Connector location Connector pin definition 1 4 1 5 4 8 ...

Page 29: ...GPIO Pin Header J1 A Connector size 2 X 5 10 Pin 2 0mm 180 pinhead B Connector location Connector pin definition Connector pin definition 1 9 2 10 1 7 Pin Definition Pin Definition 1 GND 2 TXP0 3 TXN0 4 GND 5 RXN0 6 RXP0 7 GND Pin Definition Pin Definition 1 5V 2 GND 3 GPIO20 Pin84 Out0 4 GPIO24 Pin36 In0 5 GPIO21 Pin70 Out1 6 GPIO25 Pin34 In1 7 GPIO22 Pin66 Out2 8 GPIO26 Pin33 In2 9 GPIO23 Pin48 ...

Page 30: ...MOS Pin Header J12 A Connector size 1 X 3 3 Pin 2 54mm 180 pinhead B Connector location SMBus Pin Header J5 A Connector size 1 X 3 3 Pin 2 54mm 180 pinhead B Connector location Connector pin definition Connector pin definition 1 3 1 3 Pin Setting 1 2 Normal 2 3 Clear CMOS 1 2 On default Pin Definition 1 I2C CLK 2 I2C DATA 3 GND ...

Page 31: ... System RESET Pin Header JP1 A Connector size 1 X 2 2 Pin 2 54mm 180 pinhead B Connector location Disable EEPROM Write Protection JP2 A Connector size 1 X 2 2 Pin 2 54mm 180 pinhead B Connector location Connector pin definition Connector pin definition 1 2 1 2 Pin Definition 1 RSET 2 GND Pin Definition 1 EEPROM_WP 2 GND ...

Page 32: ... A Connector size 1 X 2 2 Pin 2 54mm 180 pinhead B Connector location Connector pin definition 1 2 Pin Definition 1 Sensor 2 GND Power Up Signal Detection Pin Header JP7 Reserved Feature A Connector size 1 X 3 3 Pin 2 54mm 180 pinhead B Connector location Connector pin definition 1 3 Pin Setting 1 2 Ignition detection 2 3 Power in detection 1 2 On default ...

Page 33: ...P8 Reserved Feature A Connector size 1 X 3 3 Pin 2 54mm 180 pinhead B Connector location MCU Debugging Pin Header JP5 A Connector size 1 X 3 3 Pin 2 54mm 180 pinhead B Connector location Connector pin definition Connector pin definition 1 3 1 3 Pin Setting 1 2 Ignition Push button 2 3 Push button only 1 2 On default Pin Definition 1 TX0 2 RX0 3 GND ...

Page 34: ... Pin 2 54mm 180 pinhead B Connector location Connector pin definition 1 5 Pin Definition Pin Definition 1 3 3ALW 2 C2D 3 MRST 4 C2CK 5 GND Input Voltage Selection SW1 A Connector size 1 X 2 2 Pin DIP Switch B Connector location Connector pin definition Pin Definition 1 2 12V input voltage level 2 Wide range 8 60V voltage input reserved feature 1 2 On default O N 1 2 ...

Page 35: ...EXCOM International Co Ltd All rights reserved nROK 500 User Manual GAL Download Port JP4 A Connector size 1 X 6 6 Pin 2 54mm 180 pinhead B Connector location Connector pin definition 1 6 Pin Definition Pin Definition 1 3 3V 2 GND 3 TCK 4 TDO 5 TDI 6 TMS ...

Page 36: ...SDD11A 3 SDD4A 28 SDD12A 4 SDD5A 29 SDD13A 5 SDD6A 30 SDD14A 6 SDD7A 31 SDD15A 7 SDCS 1 32 SDCS 3 8 GND 33 NC 9 GND 34 SDIOR 10 GND 35 SDIOW 11 GND 36 VCC 12 GND 37 HDIRQ14 13 VCC 38 VCC 14 GND 39 CF_SEL 15 GND 40 NC Pin Definition Pin Definition 11 GND 36 VCC 12 GND 37 HDIRQ14 13 VCC 38 VCC 14 GND 39 CF_SEL 15 GND 40 NC 16 GND 41 IDERST 17 GND 42 SIORDY 18 SDA2A 43 SDREQ 19 SDA1A 44 SDDACK 20 SDA...

Page 37: ...on Pin Definition 1 DCD2 6 DSR 2 2 RX2 7 RTS 2 3 TX2 8 CTS 2 4 DTR 2 9 RI 2 5 GND Pin Definition Pin Definition 1 DCD1 6 DSR 1 2 RX1 7 RTS 1 3 TX1 8 CTS 1 4 DTR 1 9 RI 1 5 GND 1 6 9 5 VGA connector VGA1 A Connector size Standard VGA connector DB 15 90 B Connector location Connector pin definition COM1 Pin Definition Pin Definition 1 RED_VGA 9 VGA_VCC 2 GREEN_VGA 10 GND 3 BLUE_VGA 11 NC 4 NC 12 VGA...

Page 38: ...User Manual Monitor Power Connector J11 A Connector size FCI Power connector 90 B Connector location LED Status LED5 COMEXPRESS TYPE2 ID identification Connector pin definition COM1 Pin Definition A1 12V A2 GND LED5 LED_G_0603 A C A1 A2 LED 1 4 6 9 BIOS POST Display Port 80 LED 1 4 High Byte LED 6 9 Low Byte ...

Page 39: ... 6 GPIO25 Pin34 In1 7 GPIO22 Pin66 Out2 8 GPIO26 Pin33 In2 9 GPIO23 Pin48 Out3 10 GPIO27 Pin32 In3 Digital I O Digital Input Output pins are provided for custom system design This appendix provides definitions and its default setting for the Digital I O pins in the nROK 500 The pin definition is shown in the following table IO base address 800h Bit0 GPO20 Bit1 GPO21 Bit2 GPO22 Bit3 GPO23 Bit4 GPI ...

Page 40: ...og Function Configuration Sequence Description Start Step1 See SetupWDT procedure Setup Watchdog Timer Environment Step2 See TimeBaseWDT procedure Initial Watchdog Timer Users can select second or minute Step3 See TimeCountWDT procedure Set Watchdog Timer Time out Value Users can set time out value Step4 See ExitSetup procedure Exit Setup Environment End ...

Page 41: ...pWDT ENDP TimeBaseWDT PROC mov al 72h out 2eh al mov al 40h Set WDT reset upon KBRST or al 00h Here set 00h for second set 80h for minute out 2fh al ret TimeBaseWDT ENDP TimeCountWDT PROC mov al 73h WDT Time out register out 2eh al mov al 03h Here Set count 3 out 2fh al ret TimeCountWDT ENDP ExitSetup PROC mov dx 2eh mov al 0AAh out dx al ExitSetup ENDP c debug enter o 2e 87 Enter the Extended Fun...

Page 42: ...ght 2012 NEXCOM International Co Ltd All rights reserved nROK 500 User Manual o 2f YY o 2e 74 MSB for Watch dog tme out value o 2f ZZ XX DO Second mode with KRST Bit 6 50 minute mode with KRST Bit 6 ex 10 second timeout xx D0 yy 0a zz 00 ...

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