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C-Drive Brush DC Servo
and Stepper Amplifier

Model CDR-STEP

Model CDR-DCB

User’s Manual

Summary of Contents for CDR-DCB

Page 1: ...C Drive Brush DC Servo and Stepper Amplifier Model CDR STEP Model CDR DCB User s Manual...

Page 2: ...and the instrument returned freight prepaid Repaired products are warranted for the remainder of the original warranty period or 90 days whichever first occurs Limitation of Warranty The above warrant...

Page 3: ...duced or copied without the prior written approval of Newport Corporation This manual has been provided for information only and product specifications are subject to change without notice Any change...

Page 4: ...iv Preface Declaration Of Conformity CDR DCB STEP 2002...

Page 5: ...tiality and Restrictions to Access Customer shall protect the Newport Programs and Related Materials as trade secrets of Newport and shall devote its best efforts to ensure that all its personnel prot...

Page 6: ...2 6440 http www newport com Support Technical_Help Newport Corporation RMA Procedures Each defective part must have an RMA number assigned by a Newport representative The serial number of the damaged...

Page 7: ...nual 11 1 2 Manual Conventions 12 1 2 1 Acronyms 12 1 2 2 Keys Buttons and Icons 12 1 2 3 User Input 12 1 2 4 The Display 12 2 Safety Precautions 13 2 1 Definitions and Symbols 13 2 1 1 Protective Ear...

Page 8: ...ating the User Interface 26 4 5 Configuring Settings for a Newport Standard Stage 28 4 6 Configuring Settings for a Non Standard Newport Stage32 5 Function 37 5 1 Inputs and Outputs 37 5 1 1 J1 Power...

Page 9: ...cation 17 Figure 4 Outline Dimensions for CDR DCB and CDR STEP Amplifiers 19 Figure 5 Panel Layout View 24 Figure 6 CDR Util Software Icon 25 Figure 7 CDR Util Main Window 27 Figure 8 Newport library...

Page 10: ...Figure 28 C Drive DC Servo MEI PCI Interface Diagram 51 Figure 29 C Drive STEPPER MEI PCI Interface Diagram 51 Figure 30 Rear Panel Fuse Replacement 54 List of Tables Table 1 Technical Specifications...

Page 11: ...ection 3 Features and Specifications Software Features of the product are defined in Section 3 The function of the product including Inputs and Outputs along with Amplifier Connections is provided in...

Page 12: ...2 2 Keys Buttons and Icons Computer keyboard keys and onscreen buttons and icons are used in the text to describe many user operations The key top symbol as it appears on the keyboard the button or i...

Page 13: ...rth Ground Symbol in the figure above appears on labels affixed to the C Drive Series Amplifiers and this symbol identifies terminal which is intended for connection to an external ground conductor fo...

Page 14: ...safety and preservation of your equipment or an important tip WARNING Situation has the potential to cause bodily harm or death CAUTION Situation has the potential to cause damage to property or equip...

Page 15: ...t connect the power supply cable in the following circumstances If the power supply cable or any other attached cables are frayed or damaged If the unit is exposed to rain or excessive moisture or liq...

Page 16: ...16 Safety Precautions This page is intentionally left blank...

Page 17: ...stem Identification The CDR DCB and CDR STEP models are PWM amplifiers for DC brush and permanent magnet step motors respectively These models operate from 48VDC power Amp OK Enable and Step Direction...

Page 18: ...5V to interface with most types of standard motion controllers MOSFET output stage delivers four quadrant power for bi directional acceleration and deceleration of motors All models are protected aga...

Page 19: ...CDR DCB and CDR STEP Amplifiers 3 4 Features and Specifications 3 4 1 System Features Windows software configurable motor drive settings Operates from DC power with optical isolation between Enable an...

Page 20: ...continuous power 48VDC 4A Input Power Voltage Average Current continuous output rating Peak Current continuous output rating 48VDC 10 3A CDR DCB 3 5A CDR STEP 4A Amplifier Transconductance Current Mod...

Page 21: ...non latching Blinking Red Non Latching Fault Blinking Yellow Latching Fault Yellow Off Tricolor LED changes color and flashes to indicate amplifier operating status Amplifier enabled AND Amp OK see Lo...

Page 22: ...eaches 70 C Amplifier operation resumes when temperature is in normal range Shutdown at DC buss 10 of the power supply voltage Amplifier operation resumes when the power supply voltage is within 10 Sh...

Page 23: ...4 RS232 3 position terminal strip 25 position female Sub D type 4 40 standoffs for cable shell lock screws 25 position female Sub D type 4 40 standoffs for cable shell lock screws 9 position female Su...

Page 24: ...24 Features and Specifications 3 4 3 Panel Layout Status LED J1 Connector J2 Connector J3 Connector J4 Connector Product Label Figure 5 Panel Layout View...

Page 25: ...s based layout designed for ease of use The software provides simple menus list boxes and push button selections for control of the Newport s CDR DCB and CDR STEP amplifiers 4 2 RS 232 Interface The s...

Page 26: ...DR Util software is now installed 6 Start the application no rebooting of the computer is necessary 4 3 1 Software Set up CDR Util software must be used to configure the CDR DCB or CDR STEP amplifiers...

Page 27: ...nal elements may be described as follows Selecting a stage Editing Settings Sending settings to the Driver Clearing Driver Settings The CDR Util user interface is comprised of three main elements whos...

Page 28: ...r you will be prompted to do so 4 5 Configuring Settings for a Newport Standard Stage To configure settings for a Newport standard stage do the following 1 From the main window choose Select a New Sta...

Page 29: ...a series of motion device from a list of Newport motion devices supported by the library Select a motion device series Press NEXT 4 You will now be prompted to select the model number of motion devic...

Page 30: ...s BACK button to return to the previous menus Figure 10 Generated Values Screen 6 Press SAVE to use the values generated on the right of the screen for configuring the driver and to return to the driv...

Page 31: ...at that point press the Edit Settings button The editable fields will be highlighted Figure 11 Highlighted Editable Fields 7 Press Send Settings to Driver button to use the values generated to drive y...

Page 32: ...red state Figure 13 Clear Driver Settings Screen 4 6 Configuring Settings for a Non Standard Newport Stage To configure settings for a Newport stage actuator for which all the parameters are not avail...

Page 33: ...d Stage Actuator 3 Select a motor type from available choices 4 Enter motor voltage Volts 5 Enter motor current Amps Press NEXT Please refer to your motor specifications for more information on these...

Page 34: ...cting the necessary parameters to drive your motion device 6 Specify Positioner ID Name Please specify an ID or a name for the positioner to be used as a reference for the configuration It can be any...

Page 35: ...d on the right of the screen for configuring the driver and to return to the driver configuration wizard Press BACK to return to the previous menu Press Return to Driver Config button to return to the...

Page 36: ...d you decide to EXIT the application without sending the settings to the driver the following message will be displayed Figure 19 Exiting the Application Screen Once the settings are sent to the drive...

Page 37: ...25 position female sub D type with 4 40 standoffs for cable shell J2 Motor signal 25 position female sub D type with 4 40 standoffs for cable shell J1 Power 3 position barrier strip 6 32 screws have...

Page 38: ...otor Connections Connector type Female Sub D 15 position 4 40 standoffs for cable shell PIN FUNCTION CDR DCB FUNCTION CDR STEP 1 Tacho Generator Motor Winding Phase 1 2 Tacho Generator Motor Winding P...

Page 39: ...ive Travel Limit Input Positive Travel Limit Input 18 Negative Travel Limit Input Negative Travel Limit Input 19 Encoder Ch A Input Encoder Ch A Input 20 Encoder Ch B Input Encoder Ch B Input 21 Encod...

Page 40: ...l Limit Output Negative Travel Limit Output 5 Positive Travel Limit Output Positive Travel Limit Output 6 Amplifier OK output Amplifier OK output 7 Encoder Ch A Output Encoder Ch A Output 8 Encoder Ch...

Page 41: ...23 Logic Supply Return Logic Supply Return 24 N C key pin N C key pin 25 10V Analog Control Signal Input N C Table 9 J3 Controller Pin Connections continued 5 1 4 J4 RS232 Connections Connector type F...

Page 42: ...42 Function This page is intentionally left blank...

Page 43: ...ring DC voltage into range Flashing Red Temperature Fault Bring temperature into range Yellow Un configured Use supplied software to configure amplifier Flashing Yellow Over Current Fault Remove overl...

Page 44: ...rom the amplifier The input of the optocoupler is driven by the amplifier logic circuits and the output is an open collector output that can sink up to 10mA See Figure 19 NORMAL 5V J3 6 AMP OK 1 21K F...

Page 45: ...48VDC power from an external power supply such as the Newport CDR PS 150 CDR PS 300 or CDR PS 600 For connection to these power supplies two cable lengths are available CABLE PD 0 5 0 5 meter CABLE P...

Page 46: ...ower required for all the drives does not exceed the maximum output power of the power supply Regardless of power rating Newport recommends not more than two amplifiers be connected to the CDR PS xxx...

Page 47: ...otion Controllers Two cable options are available for direct connection to Newport motion controllers using the CABLE CD 1 or CABLE CD 3 cables CABLE CD 1A 1 meter CABLE CD 3A 3 meter Figure 23 Diagra...

Page 48: ...on Controllers For connection to non Newport motion controllers the CABLE CD 1B and CABLE CD 3B provide flying leads for connection to terminal blocks CABLE CD 1B 1 meter CABLE CD 3B 3 meter Figure 24...

Page 49: ...System Overview 49 DRIVER 5V DRIVER 5V Figure 25 Cable CD Connections to Terminal Blocks...

Page 50: ...50 System Overview Figure 26 C Drive STEPPER Delta Tau UMAC Interface Diagram Figure 27 C Drive DC Servo Delta Tau UMAC Interface Diagram...

Page 51: ...4 GRN WHT GRY GRY DAC_OUT_0 DAC_OUT_0 Figure 28 C Drive DC Servo MEI PCI Interface Diagram Page 1 C Drive STEPPER MEI PCI Version Interface Diagram REV A Thursday 8 29 2002 1 2 3 4 5 6 7 8 9 10 11 12...

Page 52: ...300 CDR PS 600 Stage to C Drive Cable 3m 5m 7m 10m MMCABLE 3 MMCABLE 5 MMCABLE 7 MMCABLE 10 5V Regulator recommended for cable lengths greater than 3m MMCABLE REG C Drive to ESP6000 BOB Breakout Boar...

Page 53: ...he right to deduct an adequate service charge to cover inspection testing and handling from any credit Repairs All repairs warranty and non warranty are made on a FOB factory basis and all transportat...

Page 54: ...removing two center screws and four screws on the bottom at the edge with a small Phillips head screwdriver see Figure 30 Remove and inspect the fuse Replace with only 5A 250V F Fast Blow fuse Close...

Page 55: ...m Support Technical_Help http www newport com Support Service_and_Returns Table 13 Technical Customer Support Contacts Contact Newport to obtain information about factory service Telephone contacts nu...

Page 56: ...___ Please obtain RA prior to return of item Address ________________________________ Date ____________________ Country _______________________ Phone Number _____________________ P O Number __________...

Page 57: ...ED Indicator 42 Motor Connections 38 N Newport Motion Controllers 12 46 47 48 non Newport Motion Controllers 12 O Operation 12 13 42 Opto isolated Amp OK 43 Output Connection 12 Output Power 20 Output...

Page 58: ...58 Notes Notes...

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