NewMar Centurion CR48-10 Installation & Operation Manual Download Page 3

P.O. Box 1306, Newport Beach, California 92663  •  Phone: 714-751-0488  •  Fax: 714-957-1621  •  E-Mail: [email protected]

www.newmartelecom.com

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B) Output Voltage Adjustment

The factory output voltage settings and user adjustment range are 

as follows:

 

Factory Setting 

Adjustment Range

CRS, 48V:  

54.4 VDC 

50-58 VDC       

CRS, 24V: 

27.2 VDC 

25-29.4 VDC      

Controller front panel test points are provided for calibrating output 

voltage with an external voltmeter. Adjustment is made at the 

controller front panel potentiometer. 

Using a digital voltmeter, front panel test points and voltage 

adjustment potentiometer set the rectifiers shelf output to 

the recommended float voltage as defined from the battery 

manufacturer.

Note: Contact Newmar if unable to perform the above procedure.

 

 

C) Controller Indications

 

Output OK

Indicates DC output power is available for charging.  Extinguished 

LED indicates excessively low or no output voltage.

 

Major Alarm

Indicates DC output voltage has dropped to a level no longer 

providing charging current to batteries.

 

Minor Alarm

Indicates loss of DC voltage and/or one or more rectifier modules 

have failed.

 

Battery Over Temp

When the optional Temperature Probe has been connected to the 

CRS this LED will illuminate if the battery temperature has reached 

or exceeded 50 degrees Celsius and will reduce output voltage in 

order to prevent damage to the batteries.

V) Alarm  Contacts

Alarm Connections

A) Minor Alarm form-C contacts are provided at J1 pins 1 (com), 

2 (N/O) and 3 (N/C)

J1-1 and J1-2 will short on FAIL

J1-1 and J1-3 will open on FAIL

B) Major Alarm and Output OK contacts are provided at J1 pin 6 

(Output Status COM), pin 7 (Major Alarm N/O) and pin 8 (Output 

OK N/C)

J1-6 and J1-7 will short on low or no Bus voltage

J1-6 and J1-8 will short when output is providing the correct voltage

(Note: Major Alarm and Output OK ‘com’ connections are the same)

C) Alarm Connector Wire Assembly

J1 alarm connections for mating wire assembly harness with 9 pin 

D sub connector Part No. 873-4625-0

Color code:

Pin  Wire Color 

Pin  Wire Color 

Pin  Wire Color

J1-1  Brown 

J1-4  Yellow 

J1-7  Violet

J1-2  Red 

J1-5  Green 

J1-8  Gray

J1-3  Orange 

J1-6  Blue 

J1-9  White

VI) Battery Charging

 

Standard Float Charging

The Centurion system is designed to simultaneously 

maintain back-up batteries and supply the system 

load, up to the power level of the inserted modules.

Battery float voltage (output voltage) of each 

system is as listed in (section IX) "specifications". Float voltage 

adjustment can be accomplished as specified in section IVB.

Automatic Temperature Compensation Option

 via use of a 

temperature compensation sensor, Model TP-TEMP (445-4129-0) 

output voltage to batteries will automatically be adjusted based on 

sensed temperatures as listed in table below.

CR24-20: -0.06V/°C

CR48-10: -0.12V/°C

The temperature probe installs at the rear of the shelf in the port 

labeled J3, and the sensor should be attached to the battery.

3 Stage Charging Option:

  

The system can also be configured to cycle through a 3 stage 

charging regime every time ac power is interrupted; this will result 

in an absorption charge of 28.0 or 56.0 volts for up to 8 hours.  

Contact Newmar for information.

VII) Removing and Installing the Controller Assembly

Controller assembly is located on the right side of the CRS assembly 

and can be removed while system is operating.

To remove controller assembly, remove the #6 screw securing it 

to the shelf chassis.  Pull controller out approximately 2" until the 

ribbon cable connector is accessible. Remove ribbon cable from P2 

by grabbing the connector firmly and pulling it away from the PCB.  

(Caution: Do not pull controller assembly out past the ribbon cable 

connector until the ribbon connector has been removed from the 

PCB.)  Hold the ribbon connector away from the controller assembly 

and continue to pull the controller out of the shelf assembly.

To install controller assembly, hold the ribbon cable assembly away 

from the controller slot and align backing plate of controller to the 

controller guides located inside shelf.  Slide controller into shelf until 

ribbon cable connector is close enough to reinstall into the P2 PCB 

connector.  Reinstall ribbon cable and continue to slide controller 

in until front panel is flush with shelf chassis.  Reinstall #6 screw to 

secure controller.

VIII) System Component Options

A) Power Function Manager, Model PFM-400

This 2RU rack mount device wires to the output hot of the Centurion 

system and provides the following functions:

1. Digital amperage and voltage read outs

2. Summary alarm contacts

3. 400 amp low voltage disconnect

4. 5 circuit breaker distribution

For details go to 

www.newmartelecom.com

 and select Power 

Function Manager.

B)  Circuit Breaker Distribution Panels

Distribution panels can be added to a Centurion system, with or 

without using the PFM-400 above.  Two models are available:

DST-20 – Accommodates 20 plug in circuit breakers, and can be 

configured for dual or single input bus.

DST-10 – Accommodates 10 plug in circuit breakers in a single 

input bus. For details go to www.newmartelecom.com and select 

Distribution Panels.

For multiple loads a rack mount return Bus Bar is recommended. 

Model BBA-800

Summary of Contents for Centurion CR48-10

Page 1: ... Input C DC Output Battery Connection Points Rectifier Installation Operation III A Installation B Rectifier Module Output Indications Shelf Controller And Rectifier Operation Adjustment IV A Start Up B Output Voltage Adjustment C Controller Indications Alarm Contacts V A Minor B Major Output OK C Alarm Connector Wire Assembly Battery Charging VI Removing and Installing the Controller Assembly VII Sy...

Page 2: ...ided Feed the AC cable thru the strain relief and then attach AC wires to the input terminal block TB1 as shown in figure 1 For line to neutral sources connect Hot Line to AC L1 Neutral to ACC L2 A chassis mounted 10 32 stud is provided for earth grounding CAUTION 230V AC applications only 230V AC sources should be protected by a double pole circuit breaker After wiring is completed securely tighte...

Page 3: ... be accomplished as specified in section IVB Automatic Temperature Compensation Option via use of a temperature compensation sensor Model TP TEMP 445 4129 0 output voltage to batteries will automatically be adjusted based on sensed temperatures as listed in table below CR24 20 0 06V C CR48 10 0 12V C The temperature probe installs at the rear of the shelf in the port labeled J3 and the sensor shoul...

Page 4: ...ntinuous air flow front to rear Indicators Controls Output power indicators LED Power switch Operating Temperature 10 C to 60 C 100 load from 0 C to 50 C Derate linearly to 80 load from 50 C to 60 C and 0 C to 10 C Weight 6 0 lbs Safety EN55022 Class A UL 1950 CE mark Centurion Rectifier Shelf Model CRS Input 115 230 VAC nominal Capacity Up to Three Rectifiers CR24 20 or CR48 10 Alarms Indicators Con...

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