background image

Wear suitable protective flame resistant clothing. The sparks and spatter from welding, hot work pieces, 
and hot equipment can cause fires and burns. Welding on closed containers, such as tanks, drums, or 
pipes, can cause them to explode. Accidental contact of electrode to metal objects can cause arcs, 
explosion, overheating, or fire. Check and be sure the area is safe and clear of inflammable material 
before carrying out any welding.

Protection against noise

Some welding and cutting operations may produce noise. Wear safety ear protection to protect your 
hearing.

Protection from moving parts

When the machine is in operation, keep away from moving parts such as motors and fans. Moving 
parts, such as the fan, may cut fingers and hands and snag garments. Protections and coverings may 
be removed for maintenance and controls only by qualified personnel, after first disconnecting the 
power supply cable. Replace the coverings and protections and close all doors when the intervention 
is finished, and before starting the equipment. Take care to avoid getting fingers trapped when loading 
and feeding wire during set up and operation. When feeding wire be careful to avoid pointing it at other 
people or toward your body. Always ensure machine covers and protective devices are in operation.

Precautions against fire and explosion

Avoid causing fires due to sparks and hot waste or molten metal. Ensure that appropriate fire safety 
devices are available near the cutting / welding area. Remove all flammable and combustible materials 
from the cutting / welding zone and surrounding areas. Do not cut/weld fuel and lubricant containers, 
even if empty. These must be carefully cleaned before they can be cut/welded. Always allow the cut/
welded material to cool before touching it or placing it in contact with combustible or flammable 
material. Do not work in atmospheres with high concentrations of combustible fumes, flammable gases 
and dust. Always check the work area half an hour after cutting to make sure that no fires have begun.

Risks due to magnetic fields

The magnetic fields created by high currents may affect the operation of pacemakers or electronically 
controlled medical equipment. Wearers of vital electronic equipment should consult their physician 
before beginning any arc welding, cutting, gouging or spot welding operations. Do not go near welding 
equipment with any sensitive electronic equipment as the magnetic fields may cause damage.

RF Declaration

Equipment that complies with directive 2004/108/EC concerning electromagnetic compatibility (EMC) 
and the technical requirements of EN60974-10 is designed for use in industrial buildings and not those 
for domestic use where electricity is provided via the low voltage public distribution system. Difficulties 
may arise in assuring class A electromagnetic compatibility for systems installed in domestic locations 
due to conducted and radiated emissions. In the case of electromagnetic problems, it is the 
responsibility of the user to resolve the situation. It may be necessary to shield the equipment and fit 
suitable filters on the mains supply.

4

R4000CC

Summary of Contents for NewArc R4000CC

Page 1: ...www newarc co uk Newcastle UponTyne Tel 0191 295 0111 sales newarc co uk Powered by Operational Manual Newarc R4000cc NA9910212...

Page 2: ...ower source for MMA Brand name or trade mark Newarc Type designation etc R4000CC Manufacturer or his authorised representative established within the EEA Name address telephone no Newarc Newcastle upo...

Page 3: ...amp environments wearing wet clothing and metal structures Try to avoid welding in cramped or restricted positions Ensure that the equipment is well maintained Repair or replace damaged or defective p...

Page 4: ...tting welding area Remove all ammable and combustible materials from the cutting welding zone and surrounding areas Do not cut weld fuel and lubricant containers even if empty These must be carefully...

Page 5: ...that has reached its end of life must be collected separately and returned to an environmentally compatible recycling facility Handling of compressed gas cylinders and regulators All cylinders and pre...

Page 6: ...troduction 8 1 3 Technical Specifications 9 1 4 Overview of Machine 10 2 Installation 12 3 Operation 13 4 Fault Finding 14 4 1 Welding Problems 15 5 Maintenance 16 6 Electrical Diagram 17 7 Warranty 1...

Page 7: ...ised Newarc dealer or visit the Newarc website at www newarc co uk The specifications presented in this manual are subject to change without prior notice Important notes Items in the manual that requi...

Page 8: ...an conventional machines resulting in a more stable and controllable weld pool Due to the high efficiency and power factor these units provide energy and cost saving solutions Features Powerful 400 an...

Page 9: ...ption 18 5 KVA Recommended Mains Fuse 32A slow blow or type C MCB Mains Cable 4 x 4 0mm flexible cable Power Factor 0 95 Max Output Current 400 amps Open Circuit Voltage 80V Current Control 20 400A In...

Page 10: ...nel layout 1 Current control 2 Digital display 3 Arc force control 4 ve weld terminal 5 ve weld terminal 6 Off On switch al 7 Remote control socket Rear View 8 Main 3P Isolation switch 9 Mains Input 1...

Page 11: ...lding power output connector negative polarity 6 Off On switch Switches the machine on and off when the main 3 Phase isolation switched is in the on position Upon switching on the display will read 40...

Page 12: ...that any extension cables used are of sufficient current carrying capacity Make sure that the mains plug and socket if fitted are in good condition and are of the correct current carrying capacity If...

Page 13: ...emote control socket on the front of the R4000 R5000 Turn the mains switch to the on position the machine is ready to weld Plug the remote control onto the other end of the control cable Adjust the cu...

Page 14: ...the machine have been shut down In this case leave the machine switched on until it has cooled down if you turn the machine off the cooling fans will be turned off also and the cooling down period wil...

Page 15: ...and type of weld normally called position If you are in doubt about what these symbols mean ask your welding rod supplier to explain them Choose an initial current setting towards the middle of the qu...

Page 16: ...us Remove the lid from the machine and remove the build up of dust and debris from inside the machine using either compressed air at low pressure or an industrial type vacuum cleaner Make a thorough v...

Page 17: ...17 R4000CC 6 Electrial diagram 11 R5 4000 CC 11 SECTION 6 ELECTRICAL DIAGRAMS 6 1 System Diagram...

Page 18: ...e stated conditions of use are that considered normal industrial practice and are not exhaustive Each machine is identified with a unique serial number and accompanied with the guarantee Newarc reserv...

Page 19: ...19 8 Parts R4000CC...

Page 20: ...8 Parts 13 R5 4000 CC 13 SECTION 7 PARTS BREAKDOWN 7 1 Component Locations 25 26 21 23 24 15 16 18 22 20 19 17 27 20 R4000CC 8 Parts...

Page 21: ...273 Fuse 6 3A slow blow 20 x 5mm glass body NAM00379 Soft start resistor assembly Soft start relay NAM70026 Fuse 3 15A slow blow 32 x 6 3mm ceramic body NAM00020A NAM90765 Diode bridge NAM60057 Contro...

Page 22: ...r need when ordering NAM60112 R5000CC NAM10102 Rear Filter grill assembly NAM91157 De coupling capacitor NAM90818 Diode module 4 per machine NAM60121 Cooling fan 2 per machine NAM10103 NAM00354 Descri...

Page 23: ...Notes 23 R4000CC...

Page 24: ...rc co uk Powered by Newarc Head Office Newcastle upon Tyne Tel 44 0 191 295 0111 Email sales newarc co uk www newarc co uk Scotland Office Aberdeen AB21 0GL Tel 44 0 1224 771 063 Email scotlandsales n...

Reviews: