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New Yorker CL3-091, Installation And Operating Instructions Manual

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New Yorker CL3-091 Installation And Operating Instructions Manual Download Page 42

2

Item 

No.

Description

Boiler Size / Quantity

Part No.

CL3

CL4

CL5

CL3 Thru CL5 Steam Boilers - 

Trim and Controls

1

Beckett R7184B Oil Primary Control

1

1

1

100136-01

2

McDonnell & Miller PS801 LWCO With Probe

1

1

1

80160723

3

Honeywell PA404A1009 Pressuretrol

1

1

1

80160300

3A

¼" x 90° Syphon, 2½" Equal Leg

1

1

1

806603006

3B

¾" x ¼" NPT Bushing, Black

1

1

1

806600508

4

Honeywell L4006A2015 Aquastat

1

1

1

80160400

5

#123871A Immersion Well ¾" NPT

1

1

1

80160426

6

2½" Dia. Steam Gauge

1

1

1

8056010

7

10¼" Gauge Glass Set, Conbraco #22-171-10

1

1

1

100854-01

7A

½" Male x ½" Female NPT Brass Extension Piece

1

1

1

100853-01

7B

½" NPT Brass Street Elbow

1

1

1

100852-01

8

¾" NPT x 7¼" Lg. Nipple, SCH 80, Black

1

1

1

100839-01

9

¾" NPT, M/F, 15 PSI Safety Valve Conbraco #13-511-08

1

1

1

81660530

10

¾" NPT Coupling

1

1

1

806602561

11

¾" NPT Drain Valve, Conbraco #35-302-03

1

1

1

806603061

CL Thru CL5 Steam Boilers - Trim and Controls

Summary of Contents for CL3-091

Page 1: ...b m u N l a i r e S d n a r e b m u N l e d o M r e l i o B e d i v o r p r e l i o b r e b m u N l e d o M r e l i o B r e b m u N l a i r e S r e l i o B e t a D n o i t a l l a t s n I L C r o t c...

Page 2: ...onal Standard ANSI NFPA 31 Installation of Oil Burning Equipment for recommended installation practices B Current Edition of American National Standard ANSI NFPA 211 Chimneys Fireplaces Vents and Soli...

Page 3: ...tely This boiler requires regular maintenance and service to operate safely Follow the instructions contained in this manual Installation maintenance and service must be performed only by an experienc...

Page 4: ...ountered on floor around boiler 3 PROVIDE SERVICE CLEARANCE of at least 24 on top of boiler for cleaning flueways Provide at least 24 on right side of boiler for removal of rear tankless heater Provid...

Page 5: ...Figure 1A CL3 Thru CL5 Water Boiler Less Tankless Heater Figure 1B CL3 Thru CL5 Water Boiler With Tankless Heater...

Page 6: ...ransfer Surface Area Sq Ft A B C Rectangular Round CL3 17 3 8 8 1 4 5 7 8 8 x 8 x 15 6 x 15 16 14 33 CL4 22 3 8 10 7 8 6 7 8 8 x 8 x 15 7 x 15 20 20 90 CL5 27 3 8 13 3 8 7 7 8 8 x 8 x 15 8 x 15 24 27...

Page 7: ...BH Water MBH Steam MBH Steam Sq Ft Round In Dia Rectangle In x In Height Ft Water Steam CL3 091 W 0 65 91 80 70 6 8 x 8 15 86 0 CL3 091 S 0 65 91 78 56 233 6 8 x 8 15 84 1 CL3 105 W 0 75 105 91 79 6 8...

Page 8: ...is desired confirm the nozzle is the proper size and type refer to Table 9 then proceed to Item i below e If a lower input is desired remove the nozzle that was factory installed f Remove Beckett MD V...

Page 9: ...curing h Loosen and remove the retaining nut and factory installed head bar from side of burner housing Install the proper head bar that corresponds to the desired firing rate refer to Table 9 and tig...

Page 10: ...as factory pre set but must be checked at time of burner start up A pressure gauge is attached to the PRESSURE BLEEDER PORT 7 for pressure readings Two PIPE CONNECTORS 4 are supplied with the burner f...

Page 11: ...ntrol bulb and insert bulb into immersion well Tighten clamp screws to secure control to immersion well Secure Figure 9 Recommended Boiler Piping for Series Loop Hot Water System control conduit to ja...

Page 12: ...ply sealant and thread into NPT tapping on heater Apply heat transfer paste not furnished to control bulb and insert bulb into immersion well Tighten clamping screws to secure control to immersion wel...

Page 13: ...f the boiler is to be operated in a system which has a large volume or excessive radiation where low boiler water temperature may be encountered i e converted gravity circulation system etc Install a...

Page 14: ...sure safe proper operation of the boiler See Figure 13 for recommended installation 1 Install a draft regulator supplied by installer following the instructions furnished with the regulator See Figure...

Page 15: ...eching or chimney In those extreme cases the chimney may have to be lined to insulate the chimney and thus prevent the condensation The addition of dilution air into the chimney may assist in drying t...

Page 16: ...tions and joints Flared fittings are recommended Do not use compression fittings Open the air bleed valve and start the burner For clean bleed slip a 3 16 ID hose over the end of the bleed valve and b...

Page 17: ...ed or the setting of the high limit is reached The circulator will operate as long as the thermostat is calling for heat If the thermostat is not satisfied and the high limit is reached the circulator...

Page 18: ...18 Figure 17A Wiring Diagram for Water Boilers With Carlin EZ HP Burner and Split Controls Less Tankless Heater Figure 17B Wiring Diagram Water without Tankless Heater Riello Burner...

Page 19: ...r heat if the boiler water temperature is up to the setting of the low limit in the L7224C control If boiler water temperature is below the low limit setting the burner will operate but the circulator...

Page 20: ...20 Figure 18A Wiring Diagram for Water Boilers with Carlin EZ PH Burner and Split Controls with Tankless Heater Figure 18B Wiring Diagram Water with Rear Tankless Heater Riello Burner...

Page 21: ...to its normal level The McDonnell Miller low water cut off incorporates a 10 second delay to prevent nuisance burner cut off due to rapid water level fluctuations The LWCO also has a time delay of 15...

Page 22: ...am Steam Boilers With or Without Tankless Heater McDonnell Miller PS 801 Probe LWCO Carlin EZ HP Burner Figure 19B Wiring Diagram Steam with or without Tankless Heater Optional McDonnell Miller PS 801...

Page 23: ...heaters Size the circulator and indirect water heater piping to obtain the boiler water flow through the indirect water heater called for by the indirect water heater manufacturer Refer to the indirec...

Page 24: ...r from system Use the following procedure on a Series Loop System installed as per Figure 9 a Close all but one zone valve b Open drain valve on boiler c Open fill valve d Close purge valve e Open rel...

Page 25: ...ree digit number i e 220 followed by F or C Pressing the I button again on L7224 models will display the Low Limit LL followed by a three digit number and the corresponding degree designator See Displ...

Page 26: ...The High Limit automatically resets after the water temperature drops past the setpoint and through the Differential The L7248 models have High Limit Differential presets of 15 F 8 C The L7224 models...

Page 27: ...essary see Table 9a a Remove pressure port bleeder plug from fuel pump and install Riello Combination Pressure Gauge and Bleeder Valve Assembly 5 OPEN ALL OIL LINE VALVES 6 Attach a plastic hose to fu...

Page 28: ...OFF burner and remove Riello Combination Pressure Gauge and Bleeder Valve Assembly Install pressure port bleeder plug and tighten Start burner again 5 FLAME FAILURE The CL Series boiler controls oper...

Page 29: ...pped with tankless heaters With burner off draw hot water until burner starts then turn off hot water and check burner shut down IF CONTROLS DO NOT MEET REQUIREMENTS AS OUTLINED ABOVE REPLACE CONTROL...

Page 30: ...pipe threads of the probe to remove old hardened pipe dope and other foreign matter i Apply a moderate amount of good quality pipe dope to the pipe threads on the probe leaving the two end threads ba...

Page 31: ...f water for satisfactory operation Water should be added to the system until the boiler pressure gauge registers 12 psi To insure that the system is full NOTICE Check with local authorities or consult...

Page 32: ...the boiler the minerals fall out as sediment the salts coat the inside of the boiler and the oxygen escapes as a gas The accumulation of sediment eventually isolates the water from contacting the cast...

Page 33: ...he chamber If the flame drags to the right or left sends sparklers upward or makes wet spots on the target wall the nozzle should be replaced If the condition persists look for fuel leaks air leaks wa...

Page 34: ...l combustion chamber blanket and burner mounting plate insulation for signs of damage If damaged replace as needed E REASSEMBLE BOILER CAUTION Do not start the burner unless canopy smokepipe and burne...

Page 35: ...Long sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separatel...

Page 36: ...provide lockout in the event of a stuck or welded motor relay NOTICE If flame is not established within 15 seconds of oil valve actuation known as Trial For Ignition TFI lockout will occur Lockout is...

Page 37: ...Should you require assistance in locating a New Yorker Distributor in your area or have questions regarding the availability of New Yorker products or repair parts please contact New Yorker Boiler Co...

Page 38: ...38 Bare Boiler Assembly Exploded View...

Page 39: ...4 1 82020041 Combustion Chamber Liner 1 2 x 19 1 2 x 19 3 4 1 82020051 11 BSD Hinge Loop Bracket 2 2 2 100795 02 12 5 16 Flat Washer Plated 4 4 4 80860611 13 5 16 18 x 1 Lg Cap Screw Plated 2 2 2 8086...

Page 40: ...acket Rear Panel Assembly 1 1 1 100820 01 3 Jacket Reversible Side Panel Assembly Non Heater Build 2 100821 03 2 100821 04 2 100821 05 With Heater Build 1 100821 03 1 100821 04 1 100821 05 4 Jacket Le...

Page 41: ...Lo Limit Circ Relay 1 1 1 100059 01 100862 01 3 NPT x 1 Immersion Well Honeywell 123870A 1 1 1 80160426 4 2 Temperature Pressure Gauge 1 1 1 8056169 5 NPT x 7 Lg Nipple SCH 80 Black 1 1 1 100839 01 6...

Page 42: ...1 806600508 4 Honeywell L4006A2015 Aquastat 1 1 1 80160400 5 123871A Immersion Well NPT 1 1 1 80160426 6 2 Dia Steam Gauge 1 1 1 8056010 7 10 Gauge Glass Set Conbraco 22 171 10 1 1 1 100854 01 7A Mal...

Page 43: ...IL BURNER PARTS LIST MODEL AFG 60 Hz 3450 RPM FOR REPLACEMENT OIL BURNER PARTS CONTACT YOUR WHOLESALER OR THE BURNER MANUFACTURER R W BECKETT CORP P O BOX 1289 ELYRIA OHIO 44036 1 800 645 2876 Beckett...

Page 44: ...4219 4219 4219 4219 4219 Electrode Insulator Assembly 5780 5780 5780 5780 5780 Spider Spacer Assembly 5653 5653 5653 5653 5653 Escutcheon Plate 3493 3493 Adjusting Plate Assembly 5941 5941 5941 Head 5...

Page 45: ...city of piping for a probe LWCO How to Pipe A tee is commonly used to connect the probe LWCO to the supply or return piping as shown below LWCO Location manufacturers recommend an annual inspection of...

Page 46: ...Bar Air Band GPH x Angle Type 2 Shipped CL3 091 0 65 EZ 1HP 0 50 0 55 0 55 x 70B Delavan p Loose 150 CL3 105 0 75 0 60 0 65 0 60 0 60 x 60ES Hago p Loose 150 p CL3 140 1 00 0 85 1 00 0 75 0 85 x 60B...

Page 47: ...17 749 8292 Facsimile 617 740 2069 Toll Free outside Massachusetts 800 992 7637 Riello Canada Inc 2165 Meadowpine Blvd Mississauga Ontario L5N 6H6 Telephone 905 542 0303 Facsimile 905 542 1525 Toll Fr...

Page 48: ...48 SERVICE RECORD DATE SERVICE PERFORMED...

Page 49: ...49 SERVICE RECORD DATE SERVICE PERFORMED...

Page 50: ...50 SERVICE RECORD DATE SERVICE PERFORMED...

Page 51: ...51...

Page 52: ...associated controls 6 Geographic Limitations These warranties apply only to boilers installed within the 48 contiguous United States 7 Installation Requirements In order for these warranties to be eff...

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