New Leader L2020G4 General Manual Download

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P l e a s e G i v e P a r t N o . , D e s c r i p t i o n a n d U n i t S e r i a l N o .

102

HIGHWAY EQUIPMENT COMPANY

97373-A

Page Rev. A

DECALS

NEW LEADER

16 - ON RIGHTHAND

SIDE ONLY

NEW LEADER

L2020G

Summary of Contents for L2020G4

Page 1: ...PIDS IOWA 52404 7052 PH 319 363 8281 www highwayequipment com FAX 319 632 3081 HIGHWAY EQUIPMENT COMPANY GENERAL MANUAL FOR MODEL L2020G4 SAFETY GUIDELINES INSTALLATION OPERATION MAINTENANCE TROUBLESH...

Page 2: ......

Page 3: ...__ MANUAL NUMBER 97373 A EFFECTIVE 6 2006 HIGHWAY EQUIPMENT COMPANY 1330 76TH AVE SW CEDAR RAPIDS IOWA 52404 7052 PHONE 319 363 8281 FAX 319 632 3081 www highwayequipment com BUILDING THE BEST SINCE 1...

Page 4: ...Installation 23 Mounting Spreader Body 24 Fender Installation 28 Electric Dump Valve Control 28 Hydraulic Hose Installation 29 Electrical Connections 32 Light Installation 32 Spinner Sensor 32 Filling...

Page 5: ...hain Oiler 61 Conveyor Chain 62 Chain Shield 64 Wipers 66 Fenders 68 Inverted V 72 Cab Shield 73 Ladder 74 Hillside Flow Divider 75 Material Divider 76 Spinner Guard Shields 77 24 Hydraulic Fans 78 Sp...

Page 6: ...INSERT NEW LEADER NL WARRANTY...

Page 7: ...TAB SAFETY...

Page 8: ...ct Support Department at 319 363 8281 It has been our experience that by following these installation instructions and by observing the operation of the spreader you will have sufficient understanding...

Page 9: ...TANT Is used for informational purposes in areas which may involve damage or deterioration to equipment but generally would not involve the potential for personal injury The need for safety cannot be...

Page 10: ...curs Regardless of the care used in the design and construction of any type of equipment there are many conditions that cannot be completely safeguarded against without interfering with reasonable acc...

Page 11: ...adhere to these 3 Remove the Liner A small bend at the corner or edge will cause the liner to separate from the decal Pull the liner away in a continuous motion at a 180 degree angle If the liner is s...

Page 12: ...Please Give Part No Description and Unit Serial No HIGHWAY EQUIPMENT COMPANY 9 97373 A Page Rev A SAFETY DECALS CONTINUED...

Page 13: ...d use runaway vandalism theft and unexpected operation during start up 3 Do not read eat talk on a mobile phone or take your attention away while operating the unit Operating is a full time job 4 Stay...

Page 14: ...nner violently Stay out of discharge area 11 Inspect spinner fins spinner frame mounting and spinner fin nuts and screws every day Look for missing fasteners looseness wear and cracks Replace immediat...

Page 15: ...system wait until oil has cooled 17 Wear eye protection while working around or on unit 18 Read understand and follow instructions and precautions given by the manufacturer or supplier of materials t...

Page 16: ...ring device shut off spinner before placing box on hook or when removing it Handle box with care to avoid injury 22 Read and understand the precautionary decals on the spreader Replace any that become...

Page 17: ...wrench a wrench instead of a hammer not only can damage the equipment being worked on but can lead to serious injuries USE THE PROPER TOOLS 4 Before attempting any maintenance work including lubricati...

Page 18: ...d not be inhaled 11 When batteries are being charged or discharged they generate hydrogen and oxygen gases This combination of gases is highly explosive DO NOT SMOKE around batteries STAY AWAY FROM FL...

Page 19: ...l Motor Vehicle Safety Standard FMVSS No 108 and all applicable local and state regulations 4 When selecting a PTO to drive hydraulic pump do not use a higher percent speed drive than the Truck PTO Pu...

Page 20: ...weld is not a satisfactory weld for this service Use dry E6013 or E7018 rod for normal steels On stainless steel bodies use SAE grade 5 bolts welding is recommended if type 308 welding rod is availab...

Page 21: ...Please Give Part No Description and Unit Serial No HIGHWAY EQUIPMENT COMPANY 18 97373 A Page Rev A NOTES...

Page 22: ...TAB OP MAINT...

Page 23: ...eries control system The hydraulic pump which provides the hydraulic power is a gear type pump that is driven by means of a transmission PTO The conveyor runs the full length of the hopper bottom to d...

Page 24: ...102 259cm CA 13 3 96m 184 467cm 156 396cm 147 373cm 102 108 259 274cm CT 14 4 27m 196 498cm 168 427cm 159 404cm 120 305cm CT 15 4 57m 208 528cm 180 457cm 171 434cm 130 330cm CT 16 4 88m 220 559cm 192...

Page 25: ...these factors be made This matching is called sizing 1 Correct sizing requires accurate and complete information A Engine governed operating speed B Transmission make and model C PTO Data 1 Make and m...

Page 26: ...ing questions must be considered 1 Is the CA CT Cab to Axle Cab to Tandem dimension of the truck correct for the length of the spreader See the Dimensions charts on page 20 This will assist in matchin...

Page 27: ...t exceed 15 The pump shaft and PTO shaft should be parallel Figure 1 HYDRAULIC PUMP DRIVE SHAFT INSTALLATION The pump drive shaft included may be too long for some installations It may be cut and redr...

Page 28: ...ordered or follow instructions below if not so equipped Hardwood filler strips not supplied 1 by 3 must be installed the full length of the truck frame Cut filler strips to length and place on truck f...

Page 29: ...cross tube on some vehicles due to obstructions such as spring shackles etc Installing Center Mounting Angles 10 Foot and 11 Foot Bodies Position center mounting angles at a convenient cross tube near...

Page 30: ...truck frame and centered on rear cross sill Mark slot locations on truck frame Drill 9 16 diameter holes through truck frame at bottom end of slots Figure 3 Weld mounting angle to bottom of cross tub...

Page 31: ...unting angles so good fillet welds can be made on three sides an edge bead weld is not a satisfactory weld for this service Use dry E6013 or E7018 rod for mild steel spreaders and type 308 welding rod...

Page 32: ...Do not tighten hardware at this time NOTE Some fenders have angles in place of panels shown Attach fenders on top of angles panels as shown in Figure 6 Tighten all hardware Figure 6 Fender Installati...

Page 33: ...ing Too much on the fitting or on the first three threads will force it into the oil stream where it could damage the system Assemble the system as shown in the Hydraulics Parts List Place the hose cl...

Page 34: ...of hose it may be preferred to put hose in the vise just tight enough to prevent from turning and screw socket onto the hose counterclockwise until it bottoms Step 3 Liberally lubricate nipple threads...

Page 35: ...will allow the hose to move in the clamp causing abrasion at this point 3 In straight hose installations allow enough slack in the hose line to provide for changes in length that will occur when press...

Page 36: ...ch rear red reflectors if mudflaps are not installed Mount three lamp cluster to rear endgate Mount red lamps on back of fenders facing rearward and amber lamps at the opposite end of fenders facing f...

Page 37: ...in cold weather 7 Manual spinner control valve Move to position 3 PWM spinner control valve Run at 300 RPM Spinner should run at slow speed Allow to run until it is operating smoothly and all air has...

Page 38: ...Set program in control console to operational mode and begin forward travel Move conveyor switch to on position Conveyor should start immediately when vehicle moves and should continue to run at speed...

Page 39: ...See G4 Spread Pattern section 5 Adjust spinner to give spread pattern desired See G4 Spread Pattern section 6 Set feedgate opening to obtain yield desired Measure actual material depth 7 Make sure shu...

Page 40: ...and Hydraulic Oil Specifications section of the manual for selection of the proper hydraulic fluid for use in the hydraulic system Service Schedule 1 Check hydraulic oil daily by means of sight gauge...

Page 41: ...and retaining ring are properly set and tight and segments are properly spaced Check for proper gap between nut and socket or hex and socket Nuts should swivel freely Check the layline of the hose to...

Page 42: ...t of body when conveyor is running Stay clear of all moving parts Entanglement of clothes any part of your body or anything you have in your hands can cause serious injury Do not use a bar rod or hamm...

Page 43: ...CONVEYOR BELT Maintenance The conveyor belt should be checked daily for proper tension and tracking See Adjustment section Do not be alarmed as sides of belt wear unless belt is out of track The belt...

Page 44: ...e control manufacturer s manual and run conveyor at slow speed Gradually increase speed until tracking is visual CAUTION Use great care to avoid entanglement with any moving parts A properly adjusted...

Page 45: ...utes at a high speed to allow belt to react to adjustment The problem should change to Problem 1 Adjust as in Problem 1 to track belt properly Figure 12 PROBLEM 3 Figure 13 Belt contacts side as in Pr...

Page 46: ...come close to or slightly contact the belt is the lowest point on the shield If the belt contacts the shield firmly at any other point tracking will be impossible and you should see your dealer immed...

Page 47: ...emove any caked material from the drive pulley snubber pulley idler pulley and from inside the frame channels Clean and repaint as required 8 Thread OLD splice pin through one end of new belt splice C...

Page 48: ...tely 2 above the lower edge of the sill lower flange on each side Remove lumber 17 Adjust for proper tracking as outlined in the Belt Conveyor Adjustment section of this manual Figure 14 5 Belt Instal...

Page 49: ...ed Points to be lubricated by means of a grease gun have standard grease fittings CLEAN UP Thoroughly wash unit every two to three days during the operating season to maintain minimal maintenance oper...

Page 50: ...urpose gear lubricating oil requirements API Service GL 4 with ambient temperatures from 40 to 100 F Ambient temperatures below 40 F require SAE 80 E P lubricant above 100 F use SAE 140 E P grade oil...

Page 51: ...ease Weekly Chain 2 Strands Spray Oil Daily Chain Oiler If so equipped 1 Oil Mixture Daily Conveyor 5 Conveyor Dragshaft Bearings 2 Grease Gun Weekly Idler Shaft Bearings 2 Grease Gun Weekly Snubber P...

Page 52: ...nner speed does not stay constant See reasons 4 5 12 13 14 Symptom Spinners run with cab control in Off position See reason 15 Symptom Hydraulic oil overheats 200 F or hotter See reasons 1 4 6 16 17 1...

Page 53: ...ION Do not set pressure above 3100 PSI 5 Worn pump With flow meter arranged to check relief valve setting above open load valve fully Read flow rate with truck engine running at 2750 RPM Close load va...

Page 54: ...c oil Replace hydraulic oil with proper specification oil and replace filter 19 Pinched or obstructed hose hydraulic line or fitting Clear obstruction or replace part Straighten kinked hoses 20 Drivin...

Page 55: ...EGREES APART SAE GRADE 8 SIX MARKS 60 DEGREES APART USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS TORQUE FOOT POUNDS CAP SCREW GRADE 2 GRADE 5 GRADE 8 SIZE DRY LUBE DRY LUBE DRY...

Page 56: ...is description is insisted upon full damage can always be collected from the transportation company No responsibility is assumed for delay or damage to merchandise while in transit Our responsibility...

Page 57: ...MOUNTING ANGLE ITEM PART NO DESCRIPTION QTY 1 31856 Angle Mounting 4 2 20131 Cap Screw 1 2 x 2 12 3 20695 Washer Flat 1 2 12 4 20680 Washer Flat 1 2 12 5 81847 Angle Mounting 2 6 81000 Spring 4 7 8184...

Page 58: ...Please Give Part No Description and Unit Serial No 54 HIGHWAY EQUIPMENT COMPANY 97373 A Page Rev A FEEDGATE AND JACK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 JACK...

Page 59: ...14382 Handle 1 7 40704 40704 40704 Jack 1 A 84210 84210 84210 Washer Thrust 1 B 84211 84211 84211 Bearing Thrust 1 C 84212 84212 84212 Washer 1 D 84213 84213 84213 Bushing 2 E 84214 84214 84214 Gear...

Page 60: ...lt Assembly 13 Unit NOTE The above assemblies include Items 3 and 19 1 6465 6465 Bearing 2 2 32468 32468 Bearing 2 3 39597 39597 Belt Only 10 Unit 1 39598 39598 Belt Only 11 Unit 1 39599 39599 Belt On...

Page 61: ...ssembly Includes Items 13 18 2 13 7895 7895 Bracket Take up Weldment 2 14 39110 39110 Nut Weldment 2 15 36508 36508 Chain Tightener Weldment 2 16 22511 22511 Bearing Take up 2 17 30725 30725 Collar Se...

Page 62: ...ldment 2 2 7895 7895 Take up Weldment 2 3 39110 39110 Nut Weldment 2 4 20925 20925 Pin Roll 1 4 x 1 1 2 2 5 30725 30725 Collar Set 1 2 6 22511 22511 Bearing Take up 2 7 97051 97051 Sprocket Idler 2 8...

Page 63: ...ing 2 3 88276 88276 Sprocket 2 4 20743 20743 Screw Set 5 16 x 3 8 4 5 6131 6131 Key Square 1 2 x 1 1 2 2 6 82882 82885 Guide Bearing 4 7 20068 36399 Cap Screw 3 8 x 1 1 4 8 8 20712 36420 Washer Lock 3...

Page 64: ...60 HIGHWAY EQUIPMENT COMPANY 97373 A Page Rev A ENCODER 1 2 3 ITEM PART NO DESCRIPTION QTY 1 88247 Bracket Rear Shaft 1 2 56263 Sleeve Rate Sensor 1 3 86772 Encoder 180 with Hardware 1 86772 X1 Encode...

Page 65: ...Oiler Assembly 1 98051 Tank Weldment Oiler 1 2 82917 Valve Shut off 1 3 21990 Elbow Street 45 1 4 97802 Connector Male 2 5 97806 Connector Male 2 6 97801 Tee Male Branch Swivel 1 7 97803 Nut Lock Bra...

Page 66: ...nk 3 Cross bars every link ITEM PART NO DESCRIPTION QTY 2 3 Chain Assembly 1 81869 81884 10 Unit 1 81870 81885 11 Unit 1 81871 81886 12 Unit 1 81872 81887 12 6 Unit 1 81873 81888 13 Unit 1 81874 81889...

Page 67: ...10 Unit 1 97068 11 Unit 1 97069 12 Unit 1 97070 12 6 Unit 1 97071 13 Unit 1 97072 14 Unit 1 97073 15 Unit 1 97074 16 Unit 1 2 81403 Crossbar Weldment with Rivet Holes AR 3 73317 X1 Kit Splicer 1 Lacin...

Page 68: ...97714 97716 97720 12 6 Unit 1 97715 AB 97732 AB 97749 AB 13 Unit 1 97715 AC 97732 AC 97749 AC 14 Unit 1 97715 AD 97732 AD 97749 AD 15 Unit 1 97715 AE 97732 AE 97749 AE 16 Unit 1 Chain Shield LH 2 3 C...

Page 69: ...838 97856 15 Unit 1 97821 97839 97857 16 Unit 1 Chain Shield LH 4 BOC 97824 97842 97860 10 Unit 1 97825 97843 97861 11 Unit 1 97826 97844 97862 12 Unit 1 97876 97877 97878 12 6 Unit 1 97827 97845 9786...

Page 70: ...EQUIPMENT COMPANY 97373 A Page Rev A FRONT WIPER 1 2 3 4 ITEM PART NO DESCRIPTION QTY CS 409 304 1 39426 39426 39426 Belt Front Wiper 1 2 39408 43605 54230 Retainer Front Wiper Belt 1 3 20583 32466 32...

Page 71: ...Wiper Group 1 98049 98050 Lip Weldment Rear 1 2 98000 98000 Sealer Sprocket 2 3 3735 3735 Wiper Belt Rear 2 4 20617 56400 Screw Flat Head 1 4 x 1 2 11 5 88931 88931 Nut Tee 1 2 16 9 20067 36398 Cap S...

Page 72: ...81441 81464 10 Unit 2 81417 81442 81465 11 Unit 2 81418 81443 81466 12 Unit 2 81419 81444 81467 13 Unit 2 81420 81445 81468 14 Unit 2 81421 81446 81469 15 Unit 2 81422 81447 81470 16 Unit 2 Fender Se...

Page 73: ...Angle Mounting for Semi AR 81499 81499 81499 Angle Mounting Long for Semi AR 5 46434 71900 71872 Bracket Mudflap RH 1 71930 71990 71960 Bracket Mudflap RH for Semi 1 6 46435 71901 71873 Bracket Mudfl...

Page 74: ...1582 81606 10 Unit 1 81555 81583 81607 11 Unit 1 81556 81584 81608 12 Unit 1 81557 81585 81609 13 Unit 1 81558 81586 81610 14 Unit 1 81559 81587 81611 15 Unit 1 81560 81588 81612 16 Unit 1 Fender RH S...

Page 75: ...12 Unit 1 81700 X1 81723 X1 81745 X1 13 Unit 1 81701 X1 87244 87242 14 Unit 1 87246 87248 87250 15 Unit 1 87252 87254 87256 16 Unit 1 3 81569 81569 81569 Angle Mounting for Full AR 81569 X1 81569 X1...

Page 76: ...91 42639 42639 Bolt Carriage 5 16 x 1 AR 5 82613 82617 82621 Inverted V 10 Unit 1 82614 82618 82622 Inverted V 11 12 6 Units 1 82615 82619 82623 Inverted V 13 14 Units 1 82616 82620 82624 Inverted V 1...

Page 77: ...81904 81906 81905 Panel Shield 63 Height 1 81907 91909 81908 Panel Shield 69 Height 1 2 31788 79167 79166 Support Weldment R H 57 Height 1 39813 79170 79171 Support Weldment R H 63 Height 1 39819 791...

Page 78: ...der for 96 Wide Units 53951 Group Ladder for 96 Wide Units with Raised Fenders 1 72795 Ladder Upper 1 2 72777 Ladder Upper for Units with Raised Fenders 1 3 72779 Ladder Upper for 96 Wide Units 1 4 72...

Page 79: ...ART NO DESCRIPTION QTY 1 36413 Nut Hex 5 16 SS 4 2 36419 Washer Lock 5 16 SS 4 3 36424 Washer Flat 5 16 SS 8 4 34580 Cap Screw 5 16 x 1 SS 6 5 56879 Bracket Clamp SS 1 6 56880 Angle Clamp SS 1 7 56878...

Page 80: ...2 1 87037 87037 Divider Weldment 1 2 87045 87045 Deflector Rear Weldment 1 3 36425 36425 Washer Flat 3 8 SS 1 4 36420 36420 Washer Lock 3 8 SS 1 5 20673 20673 Nut Wing 3 8 1 6 20065 36293 Cap Screw 3...

Page 81: ...20693 36425 Washer Flat 3 8 12 6 20712 36420 Washer Lock 3 8 10 7 20678 72054 Nut Lock 3 8 6 8 20644 36414 Nut Hex 3 8 10 9 20368 36940 Bolt Carriage 1 2 x 1 2 10 20695 36426 Washer Flat 1 2 2 11 207...

Page 82: ...8 29 26 27 20 38 ITEM PART NO DESCRIPTION QTY CS SS 87094 87093 24 Hydraulic Fan Assembly NOTE Assembly does not include guards 87106 87106 Fan LH Assembly Includes Items 32 34 40 1 87105 87105 Fan RH...

Page 83: ...21 6547 6547 Pin Clevis 1 22 87048 87048 Pin Clevis 1 23 40576 40576 Pin Hair 2 24 85002 85002 U Joint 1 25 20010 34865 Cap Screw 1 4 x 2 1 4 1 26 20005 36395 Cap Screw 1 4 x 1 1 27 20691 36423 Washer...

Page 84: ...EMOVED FOR CLARITY 3 4 6 7 8 1 2 5 7 8 ITEM PART NO DESCRIPTION QTY 97310 Sensor Kit Spinner 1 89011 Sensor Assembly 1 2 89009 Cable Sensor Extension 1 3 86672 Bracket 1 4 42448 Cap Screw 1 4 x 1 1 2...

Page 85: ...84 86484 Reservoir Assembly Includes Items 1 2 4 10 1 86464 86464 Tank Weldment 1 2 96747 96747 Cap Filler 1 3 38575 38575 Gauge Sight Temperature 1 4 6033 6033 Plug Pipe 1 5 39158 39158 Belt Flex Mou...

Page 86: ...LICS ITEM PART NO DESCRIPTION QTY 1 98520 Tube Assembly for 10 Unit 1 98521 11 Unit 1 98522 12 12 6 Units 1 98523 13 Unit 1 98524 14 Unit 1 98525 15 Unit 1 98525 16 Unit 1 2 98111 Tube Assembly for 10...

Page 87: ...Fitting Socketless 1 8 29807 Adapter 90 Elbow 1 9 21409 Valve Gate 1 10 34724 Adapter Close Nipple 1 11 39845 Filter Oil 1 A 43530 Filter Element 1 B 43534 Indicator 1 C 6029 Plug Pipe 3 12 86464 Tan...

Page 88: ...43510 Valve Flow Divider 1 3 29788 Adapter 1 4 29847 Adapter 90 Elbow 1 5 29789 Adapter 1 6 87049 Hose Assembly 2 7 87112 Hose Assembly 1 8 29809 Adapter Tee 1 9 34717 Adapter Connector 4 10 34763 Ad...

Page 89: ...2 5 20676 Nut Lock 1 4 2 6 81340 Hose Return Assembly 1 7 29726 Hose Assembly 1 8 34843 Plug 1 9 29835 Adapter Reducing 1 10 79759 Adapter 90 Tapped 1 11 29847 Adapter 90 Elbow 1 12 29838 Adapter 90 E...

Page 90: ...ICS DUAL PINION ITEM PART NO DESCRIPTION QTY 1 32485 Valve Control 1 2 29803 Adapter Connector 1 3 29781 Adapter Tee 1 4 20011 Cap Screw 1 4 x 2 1 2 2 5 20676 Nut Lock 1 4 2 6 42996 Hose Return Assemb...

Page 91: ...pter 90 Elbow 1 13 29753 Adapter Connector 1 14 56107 Hose Assembly 1 15 29778 Adapter Connector 1 16 56121 Hose Assembly 1 17 29850 Adapter Tee 1 18 88377 Mark V Gear Case Assembly 1 Motors 1 88378 M...

Page 92: ...Please Give Part No Description and Unit Serial No 88 HIGHWAY EQUIPMENT COMPANY 97373 A Page Rev A RAVEN CONTROL HYDRAULICS SINGLE PINION Refer to Reservoir Pump Hydraulics for tube assemblies...

Page 93: ...00 PSI 1 10 87281 Hose 3 4 x 27 1 2 1 11 29753 Adapter Connector 1 12 79550 Hose 1 x 30 1 13 29850 Adapter Run Tee 2 14 85260 Hose 1 x 32 1 2 1 15 29783 Adapter Run Tee 1 16 29778 Adapter 1 17 81796 H...

Page 94: ...Please Give Part No Description and Unit Serial No 90 HIGHWAY EQUIPMENT COMPANY 97373 A Page Rev A MANUAL DUAL HYDRAULICS SINGLE PINION Refer to Reservoir Pump Hydraulics for tube assemblies...

Page 95: ...1 8 29809 Adapter Tee 1 9 71473 Hose Assembly 1 10 79557 Hose Return Assembly 1 11 29778 Adapter Connector 1 12 32485 Valve Control 2 13 29838 Adapter Elbow 90 2 14 82527 Hose Return Assembly 1 15 84...

Page 96: ...Please Give Part No Description and Unit Serial No 92 HIGHWAY EQUIPMENT COMPANY 97373 A Page Rev A MANUAL DUAL HYDRAULICS DUAL PINION Refer to Reservoir Pump Hydraulics for tube assemblies...

Page 97: ...bly 1 11 29778 Adapter Connector 1 12 32485 Valve Control 2 13 29838 Adapter Elbow 90 2 14 82532 Hose Return Assembly 1 15 84598 Hose Return Assembly 1 16 54773 Hose Assembly 1 17 82599 Hose Assembly...

Page 98: ...43501 Gear Case Assembly Mark series shown 1 2564 Cap Breather 1 2 6031 Plug Pipe 2 3 20040 Cap Screw 5 16 x 2 9 4 20711 Washer Lock 5 16 9 5 27465 Bushing Pipe 1 8 x 7 8X 1 6 44403 Housing Outboard M...

Page 99: ...37003 304561 Gear Pinion 11 Tooth 2 4 38981 304562 Gear Driven 67 Tooth 1 5 37007 37007 Bearing 2 6 37008 37008 Bearing 4 7 37006 37006 Seal Oil 1 8 38979 38979 Washer Flat 2 1 2 x 11 32 2 9 6031 603...

Page 100: ...2564 Cap Breather 1 2 6031 Plug Pipe 2 3 20040 Cap Screw 5 16 x 2 10 4 20711 Washer Lock 5 16 10 5 27465 Bushing Pipe 1 8 x 7 8X 9 6 55974 Housing Outboard Mark series 1 7 38982 Housing Inboard 1 8 3...

Page 101: ...7003 304561 Gear Pinion 11 Tooth 2 4 38981 304562 Gear Driven 67 Tooth 1 5 37007 37007 Bearing 2 6 37008 37008 Bearing 4 7 37006 37006 Seal Oil 1 8 38979 38979 Washer Flat 2 1 2 x 11 32 2 9 6031 6031...

Page 102: ...SPINNER MOTOR ITEM PART NO DESCRIPTION QTY 23800 Motor Assembly 1 33777 Ring Retainer 1 2 28485 Shaft 1 3 33809 Seal Excluder 1 4 71980 Seal 1 23940 Tool Seal Installation Required to Install Item 4 5...

Page 103: ...ng Snap 1 11 28490 Plate Shaft End 1 12 58797 Plug 2 13 28495 Bushing 1 14 23806 Bearing 4 15 23819 Seals Pocket Makes 12 Seals 1 16 23818 Plate 2 17 23820 Gasket 2 18 28498 Housing 1 19 23822 Set Gea...

Page 104: ...ulic 1 Modified 82459 Motor Hydraulic 1 1 4 82462 Motor Hydraulic 1 1 4 Modified 38897 Motor Hydraulic 1 1 2 46395 Motor Hydraulic 1 1 2 Modified 38898 Motor Hydraulic 2 46396 Motor Hydraulic 2 Modifi...

Page 105: ...Motors 1 16946 Drive Used on 1 1 2 2 Motors 1 12 37388 Plate Spacer 1 13 47063 Gerotor 1 1 83015 Gerotor 1 1 4 1 37394 Gerotor 1 1 2 1 37395 Gerotor 2 1 14 47064 Spacer 1 1 No Spacer Item 14 on 1 1 4...

Page 106: ...TEM PART NO DESCRIPTION QTY 32485 Valve Hydraulic 1 N S Body Adjustable Divider 1 2 20735 Screw Set 1 4 x 1 4 1 3 24555 Plug 2 4 24556 Spring 1 5 24557 Spool Rotary 1 28474 Kit Seal Includes Items 6 7...

Page 107: ...sher Lock 3 16 33 4 20641 Nut Hex 3 16 33 5 21986 Grommet Rubber AR 6 6198 Clamp Wire AR 7 38611 Bracket Front Light Amber 2 8 20003 Cap Screw 1 4 x 3 4 24 9 20691 Washer Flat 1 4 24 10 20642 Nut Hex...

Page 108: ...Part No Description and Unit Serial No 102 HIGHWAY EQUIPMENT COMPANY 97373 A Page Rev A DECALS 3 2 4 8 NEW LEADER 10 9 11 12 17 19 13 14 16 ON RIGHTHAND SIDE ONLY 7 5 6 1 NEW LEADER L2020G4 18 21 17...

Page 109: ...Decal Warning No Step 2 10 55631 Decal Warning Guard is for Your Protection 2 11 87110 Decal Scale Spinner 1 12 39200 Decal Fender Capacity 2 13 8665 Decal Caution Hydraulic Oil Only 1 14 8664 Decal C...

Page 110: ...1 2 89758 Valve Assembly 1 3 55971 Gear Case Dual 1 43501 Gear Case Single 1 4 84940 Valve Adapter Kit 1 5 74524 Gasket 2 6 44442 Cap Screw 4 7 82459 Motor Hydraulic 1 1 4 Dual Gear Case Only 1 8 444...

Page 111: ...Please Give Part No Description and Unit Serial No 105 HIGHWAY EQUIPMENT COMPANY 97373 A Page Rev A MARK V CONTROL VALVE ASSEMBLY VALVE...

Page 112: ...NO DESCRIPTION QTY 1 89758 Valve Assembly 1 2 84934 Reed Switch Board 1 3 84935 Bolt 2 4 84936 Housing 1 5 44483 Screw Machine 4 6 83645 Screw Machine 1 7 20724 Washer Seal 6 8 84937 Cover Service Ass...

Page 113: ...HIGHWAY EQUIPMENT COMPANY 97373 A Page Rev A MARK SERIES CONTROL VALVE ASSEMBLY VALVE ADAPTER ITEM PART NO DESCRIPTION QTY 1 84940 Valve Adapter Kit 1 2 44440 Pulley Drive 1 3 44439 Belt Timing 1 4 8...

Page 114: ...A Page Rev A MARK SERIES CONTROL VALVE ASSEMBLY IDLER ITEM PART NO DESCRIPTION QTY 1 83640 Idler Assembly 1 2 44431 Spacer 1 3 44433 Bushing 2 4 44434 Gear Resolve 1 5 44428 Gear Assembly 1 6 44461 Pi...

Page 115: ...lve Assembly 1 2 83627 Plug 1 3 83623 Valve Relief Assembly 1 4 83624 O Ring 1 5 83632 Ring Back up 1 6 83625 O Ring 1 7 44464 Ring Snap 1 8 44449 Shim Nylon 1 9 84944 Bearing 2 10 84945 Shaft Input A...

Page 116: ...TAB G4 Spread Pattern...

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