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New Holland TI4.100 RS, Service Manual, Page: 5 / 51

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Page 1: ... RS TI4 80 RS TI4 90 RS TI4 100 RS Tractor Part number 51427768 English July 2018 SERVICE MANUAL TI4 70 RS TI4 80 RS TI4 90 RS TI4 100 RS Tractor 1 2 2018 CNH Industrial Italia S p A All Rights Reserved Part number 51427768 ...

Page 2: ...ISSION AND REAR POWER TAKE OFF 6 CENTRAL BODY 7 REAR FINAL DRIVE UNITS 8 FRONT FINAL DRIVE UNITS 9 BRAKES 10 REAR LIFT 11 HYDRAULIC SYSTEM 12 ELECTRICAL SYSTEM TROUBLESHOOTING TI4 70 TI4 80 TROUBLESHOOTING TI4 90 TI4 100 13 PLATFORM 14 SPECIAL TOOLS INDEX Find manuals at https best manuals com ...

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Page 4: ...21 1 3 6 Sealants used 1 21 1 3 7 Spring pins 1 21 1 4 Technical characteristics 1 23 1 4 1 Engine 1 24 1 4 2 Transmission 1 25 1 4 3 Brakes 1 26 1 4 4 Steering wheel 1 26 1 4 5 Rear power take off 1 26 1 4 6 Rear lift 1 26 1 4 7 Hydraulic System 1 26 1 4 8 Electrical system 1 27 1 4 9 Driver zone 1 27 1 4 10 Vehicle s maximum operating inclination 1 27 1 4 11 Towing devices 1 27 1 4 12 Towable ma...

Page 5: ...ring nuts 1 38 1 5 3 Tightening torques for hex head screws 1 39 1 5 4 Tightening torques for stud bolts 1 39 1 5 5 Tightening torques for tapered plugs 1 39 1 5 6 Loctite sealant types 1 40 1 6 General assembly instructions 1 41 1 6 1 Oil seals 1 42 1 6 2 O Rings 1 43 1 6 3 Bearings 1 44 Find manuals at https best manuals com ...

Page 6: ...INTRODUCTION 1 3 1 1 Reading this manual Index 1 1 1 Introduction 1 4 1 1 2 Structure of this manual 1 4 1 1 3 Identifying the tractor 1 5 Find manuals at https best manuals com ...

Page 7: ... to date at the time of publication NEW HOLLAND reserves the right to modify the contents of this document without notification If any discrepancies are noted or for any other queries contact your area dealer or importer 1 1 2 Structure of this manual This manual is subdivided into chapters which are subdivided in turn into sections Pages are numbered from 1 at the start of each chapter with the p...

Page 8: ...llowing information is needed Commercial name Production series Machine type Variant Version Identification number serial number All the aforementioned details are stamped on a metal plate fixed to the machine in an easily accessible place for reference whenever needed 1 Commercial name 2 Category 3 EU Homologation 4 Identification number serial number 1 4 3 2 Fig 1 1 Fig 1 2 Find manuals at https...

Page 9: ...ided by the respective manufacturer for instructions on identifying the engine installed in the tractor Fig 1 3 1 Constructor brand code 2 Production series 3 Variant Y1 Y2 Engine power Y3 Protective structure 4 Version Y4 Speed Y5 Engine emissions compliance stage Y6 Brand 5 Chassis number serial number ZPV TX Y1Y2Y3 Y4Y5Y6 000000 1 2 4 3 5 Fig 1 4 Find manuals at https best manuals com ...

Page 10: ...es and products 1 11 1 2 1 1 9Protection against exposure to harmful gas fumes and dust 1 11 1 2 1 1 10 Biological agents 1 12 1 2 1 1 11 Guidelines for choosing the correct fire extinguishing measures 1 12 1 2 1 2 Implements 1 13 1 2 1 3 First Aid 1 13 1 2 1 4 Safety rules regarding the tractor 1 14 1 2 1 4 1Start 1 14 1 2 1 4 2Engine 1 14 1 2 1 4 3Electrical system 1 14 1 2 1 4 4Hydraulic system...

Page 11: ...s in this introduction of this manual and take note of all Caution Warning and Danger notices in this document This symbol means NOTE This symbol is used to draw attention to specific methods or procedures which must be applied in order to perform maintenance on the tractor correctly This symbol means WARNING This symbol is used to draw attention to operations which must be performed with particul...

Page 12: ...iately of any injury sustained by yourself or others describing the situation as clearly and completely as possible keep your work space clean and tidy keep the floor clear of any materials or objects not directly required for your job and avoid spilling greasy or oily products clean any spillage immediately with appropriate absorbent cleaning products 1 2 1 1 2 Work Garments Do not wear loose fit...

Page 13: ...omfortable grip points do not carry loads with oil or grease on your hands hand trolleys with no tow bar must always be pushed and not pulled do not place loads near staircases firefighting installations first aid stations and transit areas When working with motorised machinery comply with load limits and drive at an appropriately safe speed in relation to the route taken and the load carried and ...

Page 14: ...tances do not smoke do not use equipment involving naked flames and do not handle incandescent materials keep flammable materials away from sources of heat do not place materials in front of extinguishers and fire hydrants 1 2 1 1 8 Dangerous substances and products When using dangerous chemical products fire hazard explosion hazard irritant caustic burn hazard burn hazard or poisoning hazard alwa...

Page 15: ...armful gases e g ammonia with appropriate protective breathing equipment 1 2 1 1 11 Guidelines for choosing the correct fire extinguishing measures Agente estinguente Classe di fuoco Acqua Polvere Schiuma Polveri speciali combustibili solidi ordinari Soloper incendi dipiccole dimensioni liquidi infiammabili Tranneche utilizzando attrezzature adatte gas infiammabili metalli combustibili Possono rea...

Page 16: ...onents use a bronze or brass hammer Certain procedures on components of the tractor require the engine to be separated from the gearbox and the separation of the front and rear transmission casings These operations are facilitated and made safer by using the specific separator trolley kit When lifting heavy parts make sure that all chains brackets hooks cables and ropes used for lifting are compli...

Page 17: ...l system If it is necessary to use an auxiliary battery connect the cable terminals correctly connect to and connect to Never short circuit the terminals Danger The gas released by batteries is highly flammable When charging a battery leave the battery compartment uncovered to ensure more effective ventilation Never check battery charge by jumpering the terminals with a metal object Avoid sparks a...

Page 18: ...tion or skin disease Use specific instruments to check the pressure of the system 1 2 1 4 5 Disassembly and reassembly Lift and handle all heavy parts with lifting equipment of sufficient capacity Use appropriate straps and hooks to secure parts when lifting Use the specific hoisting eye bolts Be aware of any persons in the vicinity of the load being lifted Handle all parts with extreme caution Ne...

Page 19: ...he following precautions Never let minors or unqualified persons drive the tractor Fasten the seat belt if the tractor is equipped with an ROPS safety roll bar If possible avoid using the tractor near excavation sites or large ditches Reduce speed when steering and when driving across hilly uneven slippery or muddy terrain Keep away from steep slopes as they are dangerous Always watch where you ar...

Page 20: ...ways use the drawbar to tow Always fasten your seat belt Do not use the seat belt if the tractor is not equipped with an ROPS safety roll bar Check the seat belt for damage Replace the seat belt if damaged Fig 1 9 Damage to ROPS safety roll bar If the tractor has rolled over or if the ROPS safety roll bar has been damaged e g due to collision with a bridge it must be replaced to ensure the same de...

Page 21: ...ct against bad weather Reflective garments Heavy work gloves in neoprene for handling chemical products in leather for heavy duty work Safety footwear Fig 1 10 1 2 2 2 Cab safety The safety cab is specifically designed to be installed on this series of tractors and is compliant with all safety and noise requisites of applicable legislation The safety cab is conformant with international safety sta...

Page 22: ...N 1 19 Index 1 3 General 1 3 1 Spare parts 1 20 1 3 2 Specific tools 1 20 1 3 3 Oil seals for rotating shafts 1 20 1 3 4 Adjuster shims 1 20 1 3 5 O ring seals 1 21 1 3 6 Sealants used 1 21 1 3 7 Spring pins 1 21 ...

Page 23: ...installed correctly Clean the shaft thoroughly and check that the contact surfaces of the shaft itself are undamaged Fit with the seal lip facing towards the fluid when fitting hydrodynamic lip seals the grooves must be oriented correctly in relation to the direction of rotation of the shaft so that they will carry fluid towards the interior of the seal Spread a film of lubricant preferably use oi...

Page 24: ...rease the surfaces thoroughly with one of the following cleaners trichloroethylene petroleum spirit acetone or a solution of hot water and caustic soda Spread the product evenly onto just one of the contact surfaces and assemble Thread lock compound LOCTITE 243 and LOCTITE 270 thread lock compounds are used when it is necessary to impede a screw or nut from loosening Usage Clean as described previ...

Page 25: ...INTRODUCTION 1 22 ...

Page 26: ...e 1 27 1 4 10 Vehicle s maximum operating inclination 1 27 1 4 11 Towing devices 1 27 1 4 12 Towable masses 1 28 1 4 13 Ballast weights 1 28 1 4 14 Weights and dimensions 1 29 1 4 15 Lubricants fuels coolant and refrigerant 1 31 1 4 15 1 Fuel 1 32 1 4 15 1 1 Fuel for low temperatures 1 32 1 4 15 1 2 Biodiesel 1 32 1 4 15 2 Engine oil 1 33 1 4 15 2 1 SAE oil classification 1 33 1 4 16 Speed 1 34 1 ...

Page 27: ... Stage 3B Number of cylinders 3 3 Intake Turbocharged intercooled Turbocharged intercooled Rated speed rpm 2600 2600 Rated Power kW CV rpm 44 8 61 2600 52 2 71 2600 Cooling Liquid Liquid Displacement cm 2200 2200 Specific fuel consumption at max torque engine speed g kWh 226 222 Maximum torque Nm 208 246 maximum torque speed rpm 1800 1800 Torque rise 25 28 Tank capacity l 70 70 Engine cowl RTM RTM...

Page 28: ...que Nm 340 380 maximum torque speed rpm 1100 1100 Torque rise 54 52 Tank capacity l 70 70 Engine cowl RTM RTM 1 4 2 Transmission Transmission type Mechanical transmission four wheel drive Gearbox type 16 16 synchronised Optional gearbox type 12 12 o 8 8 synchronised Shift control system Mechanical with central levers Clutch Single plate dry clutch 11 280 mm diametre Clutch control Hydraulic Revers...

Page 29: ...lutch Multi disc wet brakes Clutch control Electrohydraulic 1 4 6 Rear lift Type Hydraulic with position and draft control and LOM Lift capacity at lower link ends kg 2100 3 point linkage category Category 1 and 2N Mechanical top link arm Category 1 and 2N Hydraulic top link arm Category 1 and 2N 1 and 2N with quick hitch Lower link arm type Telescopic with fixed lower link ends Optional lower lin...

Page 30: ...ly foldable Standard cab Low profile cab Left and right hand rear view mirrors Adjustable Seat With elastic suspension seat belts and OPS Seat adjustment Fore aft up down and driver weight Toolbox Yes Use and maintenance manual Yes 1 4 10 Vehicle s maximum operating inclination Forward Degrees 25 Reversing Degrees 25 Left Degrees 20 Right Degrees 20 1 4 11 Towing devices Rear towing hitch CEE CEE ...

Page 31: ...12 Towable masses Category R and S vehicle brake system Drawbar kg Rigid drawbar kg Centreline kg Unbraked 1200 1200 1200 Inertia braking 6000 6000 6000 1 4 13 Ballast weights Front Water ballast in tyre With air water valve ...

Page 32: ...INTRODUCTION 1 29 1 4 14 Weights and dimensions G A J C D L E F B K H Fig 1 11 ...

Page 33: ...ll height from the axle s centre line Cab version N A ROPS structure version 1858 mm G Cowl height 1268 mm min 1333 mm max H Length with ballast weights N A K Length without ballast weights 3245 mm 3245 mm 3450 3590 mm J Wheelbase 2 wheel drive N A 4 wheel drive 1505 mm L Ground clearance 4 wheel drive standard axle 268 mm min 333 mm max Vehicle s kerb masses Model TI4 70 TI4 80 TI4 90 TI4 100 Ove...

Page 34: ...ront axle oil Front differential 9 l NEW HOLLAND AMBRA HYPOIDE 90 NH 030C API CE API GL 4 Front Final Drive Units Oil 2 2 l NEW HOLLAND AMBRA HYPOIDE 90 NH 520 A API GL 5 Rear Final Drive Units Oil 1 9 l NEW HOLLAND AMBRA HYPOIDE 90 NH 520 A API GL 5 Hydraulic steering valve Brake Oil 1 5 l NEW HOLLAND AMBRA HYDROSYSTEM 68 NH 668 ISO VG 68 DIN 51524 HLP Brakes Brake Oil 0 3 l NEW HOLLAND AMBRA HYD...

Page 35: ...ep fuel in galvanised zinc plated containers Fuel reacts chemically with the zinc coating of the container producing compounds which will quickly clog the filters or cause injection pump and or injector malfunction 1 4 15 1 1 Fuel for low temperatures Whenoperatingtheengineattemperaturesbelow 0 Cusethespecificlowtemperaturefuelscommercialised normally by fuel manufacturers for cold weather usage a...

Page 36: ...ust meet the requirements specified at the normal engine operating temperature Danger Prolonged skin contact with used engine oil may cause skin cancer If contact with oil cannot be avoided wash your hands thoroughly with soap and water as soon as possible For guidelines on disposing correctly of used oil see the section Decommissioning and scrapping in the chapter General safety rules 1 4 15 2 1 ...

Page 37: ...9 4 46 3 6 93 6 89 4 10 72 10 66 Medium Slow 1 2 34 2 33 2 3 64 3 62 3 5 61 5 58 4 8 69 8 64 Slow 1 0 59 0 58 2 0 91 0 91 3 1 41 1 40 4 2 18 2 16 Speeds with following tyre type s 400 55 R17 5 Radius index 0 415 m Range Gear Forward Speed km h Reversing Speed km h Fast 1 9 09 9 04 2 14 14 14 06 3 21 82 21 70 4 33 79 33 60 Medium Fast 1 2 92 2 90 2 4 54 4 52 3 7 01 6 97 4 10 85 10 79 Medium Slow 1 ...

Page 38: ...5 Medium Slow 1 2 42 2 41 2 3 77 3 75 3 5 82 5 79 4 9 01 8 96 Slow 1 0 61 0 60 2 0 94 0 94 3 1 46 1 45 4 2 26 2 24 Speeds with following tyre type s 300 70R20 Radius index 0 450 m Range Gear Forward Speed km h Reversing Speed km h Fast 1 9 86 9 80 2 15 34 15 25 3 23 66 23 53 4 36 64 36 43 Medium Fast 1 3 17 3 15 2 4 93 4 90 3 7 60 7 56 4 11 77 11 70 Medium Slow 1 2 57 2 55 2 3 99 3 97 3 6 16 6 13 ...

Page 39: ...um Fast 1 3 34 3 32 2 5 20 5 17 3 8 02 7 98 4 12 42 12 35 Medium Slow 1 2 71 2 69 2 4 21 4 19 3 6 50 6 47 4 10 07 10 01 Slow 1 0 68 0 67 2 1 06 1 05 3 1 63 1 62 4 2 52 2 51 1 4 17 Conversion tables 1 mm 3 28 ft 1 cm 0 39 in 1 mm 0 039 in 1 km 0 62 ml 1 Km h 0 62 mph 1 l 0 21 UK gal 1 l 0 26 US gal lqd 1 kg 2 20 lb 1 hp 735 49 W 1 hp 0 98 hp 1 kW 1 35 hp 1 bar 14 50 psi 1 bar 100 kPa 1 psi 6 89 kPa...

Page 40: ...s 1 5 1 Tightening torques for nuts 1 38 1 5 2 Tightening torques for ring nuts 1 38 1 5 3 Tightening torques for hex head screws 1 39 1 5 4 Tightening torques for stud bolts 1 39 1 5 5 Tightening torques for tapered plugs 1 39 1 5 6 Loctite sealant types 1 40 ...

Page 41: ...M 12x1 25x8 fastening hydraulic pump gear 50 5 M 12x1 25x8 90 9 M 14x14 120 12 M 16x1 5x8 fastening gearbox selector forks 80 8 M 16x1 5x14 140 14 M 16x16 120 12 M 16x16 100 10 M 18x15 180 18 M 20x1 5x9 65 6 5 M 30x1 25x10 250 25 1 5 2 Tightening torques for ring nuts Type Nm kgm M 20x1 5 35 3 5 M 20x1x9 80 8 M 25x1 5 PTO 35 3 5 M 25x1 5 steering cylinder 130 13 M 30x1 5x10 240 250 24 25 M 30x1 5x...

Page 42: ...0 x 1 25 70 7 M 12 90 9 M 14 120 12 M 14 front track chain leaf spring carrier 180 18 M 18 x 1 5 250 25 M 16 130 13 M 16 x 1 5 130 13 1 5 4 Tightening torques for stud bolts Type Nm kgm M 10 30 3 M 12 40 4 M 14 50 5 M 16 60 6 M 18 70 7 M 20 80 8 1 5 5 Tightening torques for tapered plugs Type Nm kgm 1 2 30 3 ...

Page 43: ... retaining compound for bushes bearings etc Permits disassembly with normal tools High strength retaining compound Loctite 638 Rapid heatresistant highstrengthretainingcompound for cylindrical parts For dynamic applications High temperature retaining compound Loctite 648 Rapid heat resistant high strength retaining compound for cylindrical parts Thread sealant Hydraulic and pneumatic Loctite 542 F...

Page 44: ...ls 1 42 1 6 1 1 General instructions and guidelines 1 42 1 6 1 2 Assembly 1 42 1 6 1 3 Replacement 1 43 1 6 2 O Rings 1 43 1 6 2 1 Assembly 1 43 1 6 3 Bearings 1 44 1 6 3 1 Introduction 1 44 1 6 3 2 Preparing for assembly 1 44 1 6 3 3 Assembly 1 44 1 6 3 4 Disassembly 1 46 ...

Page 45: ...em ineffective 1 6 1 2 Assembly 1 When fitting gaskets on the shaft check that there is a bevelled guide edge on the shaft 2 Protect the seal lip against damage caused by threads recesses sharp edges keying slots etc cover these parts of the shaft appropriately when fitting the gasket 3 Preferably use a hydraulic or mechanical press to install the gasket in its seat 4 The installing force must be ...

Page 46: ...an equivalent solution 2 Before fitting an O ring check that it is the correct type specified for the application Clean the seat of the O ring very carefully Any remaining contaminants could damage both the O ring and the sliding surfaces 3 To facilitate installation and ensure effective lubrication immediately after fitting immerse the O ring in the same type of oil with which it will be in conta...

Page 47: ...eave the factory must be removed before installing If it is necessary to lubricate a bearing with a special grease for very high or very low temperatures wash and dry the bearing before application to prevent any loss in the temperature resistant properties of the grease used 5 Any bearings contaminated by improper handling damaged packaging etc must also be washed and dried before installing Bear...

Page 48: ...emblable bearing on the shaft and in its respective seat simultaneously place a disc Fig between the bearing and the tubular tool to distribute the installation force even more evenly over the circumferences of the two bearing shells This method is recommended in particular for swivelling bearings to prevent misalignment of the outer shell relative to the seat As a alternative a cup tool with two ...

Page 49: ...operties of the lubricant 1 6 3 4 Disassembly If a bearing is to be used do not apply force via the revolving bearing elements to remove In the case of non disassemblable bearings detach the bearing shell with the least assembly interference first Depending on the type and size of the bearing itself the tools and equipment described as follows must be used to extract bearing shells with a high deg...

Page 50: ... 17 Oil pump 2 57 2 18 Crankshaft gear 2 63 2 19 Hydraulic pump idler gear between crankshaft and camshaft gears 2 64 2 20 high pressure pump idler gear between camshaft gear and injection pump gear 2 67 2 21 Hydraulic pump gear 2 69 2 22 Idler pulley 2 73 2 23 Crankshaft hub and pulley 2 74 2 24 Water pump and pulley 2 78 2 25 Timing cover 2 80 2 26 Front oil seal 2 81 2 27 Turbocharger 2 82 2 28...

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