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INTRODUCTION

Note to the Owner

General instructions

Important notice

All maintenance and repair operations described in this manual should be carried out exclusively by the NEW HOL-
LAND authorised workshops. All instructions detailed should be carefully observed and special equipment indicated
should be used if necessary.

Everyone who carries out service operations described without carefully observing these prescriptions will be directly
responsible of deriving damages.

Shimming

At each adjustment, select adjusting shims, measure them individually using a micrometer and then sum up recorded
values. Do not rely on measuring the whole shimming set, which may be incorrect, or on rated value indicated for
each shim.

Rotating shaft seals

To correctly install rotating shaft seals, observe the following instructions:

• Let the seal soak into the same oil as it will seal for at least half an hour before mounting.

• Thoroughly clean the shaft and ensure that the shaft working surface is not damaged.

• Place the sealing lip towards the fluid. In case of a hydrodynamic lip, consider the shaft rotation direction and orient

grooves in order that they deviate the fluid towards the inner side of the seal.

• Coat the sealing lip with a thin layer of lubricant (oil rather than grease) and fill with grease the gap between the

sealing lip and the dust lip of double lip seals.

• Insert the seal into its seat and press it down using a flat punch. Do no tap the seal with a hammer or a drift.

• Take care to insert the seal perpendicularly to its seat while you are pressing it. Once the seal is settled, ensure

that it contacts the thrust element if required.

• To prevent damaging the sealing lip against the shaft, place a suitable protection during installation.

O-rings

Lubricate the O-rings before inserting them into their seats. This will prevent the O-rings from rolling over and twine
during mounting which will jeopardise sealing.

Sealers

Apply one of the following sealers: RTV SILMATE, RHODORSIL CAF 1, or

L

OCTITE

® P

IASTIC

G

ASKET

over the mating

surfaces marked with an X.

Before applying the sealer, prepare the surface as follows:

• Remove possible scales using a metal brush.

• Thoroughly degrease the surfaces using one of the following cleaning agent: trichlorethylene, petrol or a water and

soda solution.

Bearings

It is advisable to heat the bearings to

80 – 90 °C

(

176 – 194 °F

) before mounting them on their shafts and cool them

down before inserting them into their seats with external tapping.

Roll pins

When fitting straight roll pins, ensure that the pin notch is oriented in the direction of the effort to stress the pin. Coil
roll pins can be installed in any position.

48194617 27/09/2017

3

Summary of Contents for TD5.105

Page 1: ...MANUAL TD5 85 TD5 95 TD5 105 TD5 115 Tractor TD5 85 TD5 95 TD5 105 TD5 115 Tractor Part number 48194617 English September 2017 2017 CNHI International All Rights Reserved SERVICE MANUAL 1 1 Part number 48194617 ...

Page 2: ...A001 TD5 115 TD5 115 CAB 4WD Europe F5DFL413H A002 TD5 115 TD5 115 ROPS 4WD Europe F5DFL413H A002 TD5 85 TD5 85 ROPS 4WD Europe F5DFL413L A001 TD5 85 TD5 85 CAB 4WD Europe F5DFL413L A001 TD5 95 TD5 95 CAB 2WD Europe F5DFL413K A001 TD5 95 TD5 95 ROPS 4WD Europe F5DFL413K A001 TD5 95 TD5 95 CAB 4WD Europe F5DFL413K A001 48194617 27 09 2017 ...

Page 3: ...Gearbox 21 5 21 160 Creeper 21 6 21 162 Reverser 21 7 Four Wheel Drive 4WD system 23 23 202 Electro hydraulic control 23 1 Front axle system 25 25 100 Powered front axle 25 1 25 102 Front bevel gear set and differential 25 2 25 108 Final drive hub steering knuckles and shafts 25 3 25 400 Non powered front axle 25 4 Rear axle system 27 27 100 Powered rear axle 27 1 27 106 Rear bevel gear set and di...

Page 4: ...ring 41 41 200 Hydraulic control components 41 1 41 206 Pump 41 2 41 216 Cylinders 41 3 Wheels 44 44 511 Front wheels 44 1 Cab climate control 50 50 200 Air conditioning 50 1 Electrical systems 55 55 000 Electrical system 55 1 55 100 Harnesses and connectors 55 2 55 525 Cab engine controls 55 3 55 015 Engine control system 55 4 55 201 Engine starting system 55 5 55 301 Alternator 55 6 55 302 Batte...

Page 5: ...rol system 55 14 55 048 Rear Power Take Off PTO control system 55 15 55 049 Front Power Take Off PTO control system 55 16 55 512 Cab controls 55 17 55 130 Rear three point hitch electronic control system 55 18 55 408 Warning indicators alarms and instruments 55 19 Platform cab bodywork and decals 90 90 150 Cab 90 1 48194617 27 09 2017 ...

Page 6: ...48194617 27 09 2017 ...

Page 7: ...INTRODUCTION 48194617 27 09 2017 1 ...

Page 8: ...Contents INTRODUCTION Note to the Owner 3 Safety rules 5 Consumables 8 48194617 27 09 2017 2 ...

Page 9: ...r of lubricant oil rather than grease and fill with grease the gap between the sealing lip and the dust lip of double lip seals Insert the seal into its seat and press it down using a flat punch Do no tap the seal with a hammer or a drift Take care to insert the seal perpendicularly to its seat while you are pressing it Once the seal is settled ensure that it contacts the thrust element if require...

Page 10: ...means We also remind the repair personnel that having these equipment means Work in optimal technical conditions Obtain best results Save time and effort Work more safely Notices Wear limits indicated for some details should be intended as advised but not binding values The words front rear right hand and left hand referred to the different parts should be intended as seen from the operator s seat...

Page 11: ...r shirts with open zips which could get hold into moving parts We advise to use approved safety clothing such as anti slipping footwear gloves safety goggles helmets etc Never carry out any repair on the machine if someone is sitting on the operator s seat except if they are certified operators to assist in the operation to be carried out Never operate the machine or use attachments from a place o...

Page 12: ...ove it to a flat area as soon as possible with a certain extent of safety Ruined or plied cables and chains are unreliable Do not use them for lifting or trailing Always handle them wearing gloves of proper thickness Chains should always be safely fastened Ensure that fastening device is strong enough to hold the load foreseen No persons should stop near the fastening point trailing chains or cabl...

Page 13: ...UR HANDS TO CHECK FOR LEAKS but use a piece of cardboard or a piece of wood to this purpose If any fluid is injected into the skin seek medical aid immediately Lack of immediate medical attention serious infections or dermatosis may result Always take system pressure readings using the appropriate gauges Wheels and tires Check that the tires are correctly inflated at the pressure specified by the ...

Page 14: ...MBRA MULTI G HYDRAULIC TRANSMISSION OIL NH 410B API GL 4 ISO 32 46 SAE 10W 30 Front wheel hubs Grease fittings Grease NEW HOLLAND AMBRA GR 9 MULTI PURPOSE GREASE NLGI 2 NOTICE Use only heavy duty low silicate coolant such as NEW HOLLAND AMBRA ACTIFULL OT EXTENDED LIFE COOLANT anti freeze Automotive antifreeze purchased at local supply store outlets most likely is not low silicate and must not be u...

Page 15: ...SERVICE MANUAL Engine TD5 105 TD5 115 TD5 85 TD5 95 48194617 27 09 2017 10 ...

Page 16: ...Contents Engine 10 10 501 Exhaust Gas Recirculation EGR exhaust treatment 10 1 48194617 27 09 2017 10 ...

Page 17: ...Engine 10 Exhaust Gas Recirculation EGR exhaust treatment 501 TD5 105 TD5 115 TD5 85 TD5 95 48194617 27 09 2017 10 1 10 501 1 ...

Page 18: ...sel Particulate Filters DPF Remove 11 Install 14 Remove with support 17 DIAGNOSTIC Exhaust Gas Recirculation EGR exhaust treatment 3710 Lambda sensor signal not plausible ECU 21 3766 Diesel particulate filter pressure sensor Fault check for the pressure sensor plausibility 24 3796 Diesel particulate filter pressure sensor hose line error 25 3825 Short circuit over load error for H bridge ECU 26 48...

Page 19: ...sor M14 x 1 5 40 50 49 50 N m 29 87 36 51 lb ft 4 14 5 12 kg 9 13 11 29 lb 3 Pressure pipe fitting on turbine side M14 x 1 5 40 50 49 50 N m 29 87 36 51 lb ft 4 14 5 12 kg 9 13 11 29 lb 4 Pressure pipe fitting on muffler side M12 x 1 5 27 00 33 00 N m 19 91 24 34 lb ft 2 80 3 42 kg 6 17 7 54 lb 5 Lambda sensor M18 x 1 5 45 00 55 00 N m 33 19 40 57 lb ft 4 66 5 70 kg 10 27 12 57 lb 6 Air temperatur...

Page 20: ...ion EGR exhaust treatment Diesel Particulate Filters DPF General specification ANIL15TRO1985HB 1 Measurements to respect for installing the filter Legend of components Legend of sensor fixing holes 48194617 27 09 2017 10 1 10 501 4 ...

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