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New Holland F4CE9484 Service Manual Download Page 1

Part number 47597675

1

st

 edition English

October 2013

SERVICE MANUAL

F4CE9484 / F4CE9487A / F4CE9487N /

F4CE9684 / F4DE9484 / F4DE9684B*J111 /

F4DE9684M*J101 / F4DE9684M*J103 /

F4DE9684 / F4DE9687 / F4GE9484C*J601 /

F4GE9484 / F4GE9684 / F4HE0484G*J102 /

F4HE0484G*J109 / F4HE9484C*J102 /

F4HE9484C*J103 / F4HE9484 / F4HE9684 /

F4HE9687G*J100 / F4HE9687

NEF Tier 3

Engine

 

 

Printed

 

in

 

U.S.A.

Copyright © 2013 CNH America LLC.  All Rights Reserved.  New

 

Holland

 

is

 

a

 

registered

 

trademark

 

of

 

CNH America LLC.

Racine Wisconsin 53404 U.S.A.

Summary of Contents for F4CE9484

Page 1: ...101 F4DE9684M J103 F4DE9684 F4DE9687 F4GE9484C J601 F4GE9484 F4GE9684 F4HE0484G J102 F4HE0484G J109 F4HE9484C J102 F4HE9484C J103 F4HE9484 F4HE9684 F4HE9687G J100 F4HE9687 NEF Tier 3 Engine Printed in U S A Copyright 2013 CNH America LLC All Rights Reserved New Holland is a registered trademark of CNH America LLC Racine Wisconsin 53404 U S A ...

Page 2: ... J606 F4GE9484J J600 F4GE9684D J603 F4GE9684G J601 F4GE9454C J608 F4GE9484C J607 F4GE9484J J601 F4GE9684D J604 F4GE9684G J602 F4GE9454J J605 F4GE9484D J600 F4GE9484J J603 F4GE9684E J600 F4GE9684G J603 F4GE9454J J607 F4GE9484D J603 F4GE9484J J604 F4GE9684E J601 F4GE9684G J605 F4GE9454K J602 F4GE9484D J606 F4GE9484J J605 F4GE9684E J603 F4GE9684G J606 F4GE9454K J604 F4GE9484D J607 F4GE9484P J600 F4GE...

Page 3: ... J103 F4HE9687L J101 F4HE0484A J101 F4HE9484M J100 F4HE9684E J107 F4HE9684T J100 F4HE9687M J101 F4HE0484A J103 F4HE9484M J101 F4HE9684F J100 F4HE9684T J101 F4HE9687M J103 F4HE0484G J100 F4HE9684B J100 F4HE9684F J102 F4HE9684U J101 F4HE9687M J104 F4HE0484G J101 F4HE9684B J101 F4HE9684F J103 F4HE9684U J103 F4HE9687M J105 F4HE0484G J102 F4HE9684B J103 F4HE9684F J104 F4HE9684V J102 F4HE9687N J101 F4HE...

Page 4: ...jection system 10 11 10 250 Turbocharger and lines 10 12 10 254 Intake and exhaust manifolds and muffler 10 13 10 400 Engine cooling system 10 14 10 414 Fan and drive 10 15 10 304 Engine lubrication system 10 16 10 408 Oil cooler and lines 10 17 Electrical systems 55 55 015 Engine control system 55 1 55 201 Engine starting system 55 2 55 301 Alternator 55 3 55 202 Cold start aid 55 4 55 010 Fuel i...

Page 5: ... 55 013 Engine oil system 55 8 47597675 27 09 2013 Find manuals at https best manuals com ...

Page 6: ...47597675 27 09 2013 Find manuals at https best manuals com ...

Page 7: ...INTRODUCTION 47597675 27 09 2013 1 Find manuals at https best manuals com ...

Page 8: ...B J111 Torque 9 F4CE9484 F4GE9484 F4CE9487N F4CE9487A F4GE9484C J601 F4CE9684 F4GE9684 Special tools 11 F4DE9484 F4HE9484 F4HE0484G J109 F4HE0484G J102 F4HE9484C J102 F4HE9484C J103 F4DE9684 F4DE9687 F4HE9684 F4HE9687 F4HE9687G J100 F4DE9684M J101 F4DE9684M J103 F4DE9684B J111 Special tools 17 F4CE9484 F4GE9484 F4CE9487N F4CE9487A F4GE9484C J601 F4CE9684 F4GE9684 47597675 27 09 2013 2 Find manuals...

Page 9: ...mbly operations please apply for information consulting the specific manual The following information relates to the engine overhaul operations only for what concerns the different components customizing the engine according to its specific duties In section General Overhaul all the operations of engine block overhaul have been contemplated Therefore the above mentioned section is to be considered...

Page 10: ...pressed air or liquids under pressure pressure allowed 2 bar 29 psi Wear safety helmet when working close to hanging loads or equipment working at head height level Always wear safety shoes and clothes adhering to the body better if provided with elastics at the ends Use protection cream for hands Change wet clothes as soon as possible In presence of electrical current exceeding 48 60 V verify eff...

Page 11: ... connect to the engine electrical equipment unless specifically approved by Iveco Do not modify fuel systems or hydraulic system unless Iveco specific approval has been released Any unauthorized modification will compromise warranty assistance and furthermore may affect engine correct working and duration For engines equipped with electronic controller Do not execute electric arc welding without h...

Page 12: ...nd Phase 85 95 Third Phase 85 95 Cylinder Head M12x1 75x150 mm First Phase 50 60 Nm 36 9 44 3 lb ft Second Phase 85 95 Third Phase 85 95 Rocker Bracket 31 41 Nm 22 9 30 2 lb ft Rocker Arm Jam Nuts 20 28 Nm 14 8 20 7 lb ft Exhaust Manifold 48 58 Nm 35 4 42 8 lb ft Valve Cover M8 Nut 20 28 Nm 14 8 20 7 lb ft Turbocharger 6 Cylinder M8 Screw 6 8 Nm 4 4 5 9 lb ft M8 Nut 37 49 Nm 27 3 36 1 lb ft 4 Cyli...

Page 13: ...urbo Lubrication Pipe Adapter M12 30 40 Nm 22 1 29 5 lb ft Oil Pan 20 28 Nm 14 8 20 7 lb ft Piston Spray Nozzles M8 12 18 Nm 8 9 13 3 lb ft Electrical Components Camshaft Sensor M6 Studs 6 10 Nm 4 4 7 4 lb ft M6 Nut 8 12 Nm 5 9 8 9 lb ft M6 Screw 6 10 Nm 4 4 7 4 lb ft Wiring Bulkhead M6 Screw 8 12 Nm 5 9 8 9 lb ft Support Bracket for Injector Wiring M8 Screw 20 28 Nm 14 8 20 7 lb ft Injector Wirin...

Page 14: ... 16 2 lb ft High Pressure Pipe Connector M8 Screw 20 28 Nm 14 8 20 7 lb ft Fuel Filter Bracket M12 Screw 71 85 Nm 52 4 62 7 lb ft Fuel Filter Holder M8 Screw 20 28 Nm 14 8 20 7 lb ft Fuel Filter Contact Turn Cooling System and Components Engine Coolant Inlet M10 Screw 37 49 Nm 27 3 36 1 lb ft Fitting on Coolant Inlet 90 Elbow 20 28 Nm 14 8 20 7 lb ft Compressor Cooling Pipe 20 24 Nm 14 8 17 7 lb f...

Page 15: ...ssembly M8x1 25x45 20 28 Nm 14 8 20 7 lb ft M8x1 25x30 20 28 Nm 14 8 20 7 lb ft Rear Case Gear Case M8x1 25x40 20 28 Nm 14 8 20 7 lb ft M8x1 25x25 20 28 Nm 14 8 20 7 lb ft M10x1 5 44 54 Nm 32 5 39 8 lb ft Flywheel housing M12x120 75 95 Nm 55 3 70 1 lb ft M12x80 75 95 Nm 55 3 70 1 lb ft M10x80 44 54 Nm 32 5 39 8 lb ft M10x40 44 54 Nm 32 5 39 8 lb ft Phase 1 M12x1 25 26 34 Nm 19 2 25 1 lb ft Phase 2...

Page 16: ... 8 20 7 lb ft M10x1 25x25 20 28 Nm 14 8 20 7 lb ft M10 44 54 Nm 32 5 39 8 lb ft M12x1 75x120 37 49 Nm 27 3 36 1 lb ft Alternator wiring M6x1 0 nut 8 11 Nm 5 9 8 1 lb ft Starter M10 54 44 Nm 39 8 32 5 lb ft Fuel System and Components Fuel pump M8 screw 20 28 Nm 14 8 20 7 lb ft M6 screw 9 11 Nm 6 6 8 1 lb ft M6 nut 9 11 Nm 6 6 8 1 lb ft Fuel Pump Drive Gear Phase 1 15 20 Nm 11 1 14 8 lb ft Phase 2 8...

Page 17: ...9684 F4HE9687 F4HE9687G J100 F4DE9684M J101 F4DE9684M J103 F4DE9684B J111 Tool No Description Image 380000301 Revolving engine stand REVOLVING STAND 1 380000665 Crankshaft front seal puller FRONTSEALPULLER 2 380000663 Crankshaft rear seal puller REARSEALPULLER 3 380001099 Injector puller INJECTORPULLER 4 47597675 27 09 2013 11 ...

Page 18: ... 380000666 Crankshaft front seal installer FRONTSEALINSTAL 5 380000664 Crankshaft rear seal installer CRANKREARSEALIN 6 380000670 Oil filter wrench OILFILTERWRENCH 7 380000302 Valve spring compressor VALVESPRINGCOMP 8 47597675 27 09 2013 12 ...

Page 19: ...ving refitting piston rings 65 110 mm 2 559 4 331 in PISTONRINGPLIER 9 380000667 Beater for removing refitting camshaft bushes CAMBUSHBEATER 10 380000362 Tool for lifting the crankshaft CRANKHOIST 11 380000216 Engine lifting rig ENGINEHOIST 12 47597675 27 09 2013 13 ...

Page 20: ...1 Brackets for fastening the engine to the revolving stand STANDBRACKETS 13 380000669 Seal remover SEALREMOVER 14 380000668 Hand grip for interchangeable beaters HANDGRIP 15 380000364 Gauge base for dial indicator GAUGEBASE 16 47597675 27 09 2013 14 ...

Page 21: ... Description Image N A Torque wrench TORQUEWRENCH 17 380000158 Torque screwdriver TORQUESCREWDRIV 18 380000304 Tool for angle tightening ANGLETIGHTENING 19 380000988 Flywheel rotation tool ROTATOR 20 47597675 27 09 2013 15 ...

Page 22: ...INTRODUCTION Tool No Description Image Piston ring compressor PISTONRINGCOMP 21 Dial indicator 0 5 mm 0 000 0 197 in DIALINDICATOR 22 47597675 27 09 2013 16 ...

Page 23: ...01 F4CE9684 F4GE9684 Tool No Description Image 380000979 Injection pump gear puller PUMPGEARPULLER 1 380000665 Crankshaft front seal puller FRONTSEALPULLER 2 380000663 Crankshaft rear seal puller REARSEALPULLER 3 380000671 Injector puller INJECTORPULLERG 4 47597675 27 09 2013 17 ...

Page 24: ... 380000666 Crankshaft front seal installer FRONTSEALINSTAL 5 380000664 Crankshaft rear seal installer CRANKREARSEALIN 6 380000670 Oil filter wrench OILFILTERWRENCH 7 380000302 Valve spring compressor VALVESPRINGCOMP 8 47597675 27 09 2013 18 ...

Page 25: ...emoving refitting piston rings 65 110 mm 2 559 4 331 in PISTONRINGPLIER 9 380000732 Flywheel crank handle FLYWHEELCRANK 10 380000988 Flywheel rotation tool ROTATOR 11 380000667 Beater for removing refitting camshaft bushes CAMBUSHBEATER 12 47597675 27 09 2013 19 ...

Page 26: ...362 Tool for lifting the crankshaft CRANKHOIST 13 380000216 Engine lifting rig ENGINEHOIST 14 380000994 Piston ring compressor PISTONRINGCOMP 15 380002729 Engine TDC positioning tool non structural engines only TIMINGPIN 16 47597675 27 09 2013 20 ...

Page 27: ...1 Brackets for fastening the engine to the revolving stand STANDBRACKETS 17 380000669 Seal remover SEALREMOVER 18 380000668 Hand grip for interchangeable beaters HANDGRIP 19 380000364 Gauge base for dial indicator GAUGEBASE 20 47597675 27 09 2013 21 ...

Page 28: ...uge holder and 0 5 mmDial gauge for rotary injection pump timing PUMPTIMEADAPT 21 380000304 Tool for angle tightening ANGLETIGHTENING 22 380001005 Dial gauge 0 10 mm DIALGAUGE 23 380001006 Diesel engine compression tester COMPTESTER 24 47597675 27 09 2013 22 ...

Page 29: ...INTRODUCTION Tool No Description Image 380000140 Adapter for engine compression tester COMPADAPTER 25 380000301 Revolving engine stand REVOLVING STAND 26 47597675 27 09 2013 23 ...

Page 30: ...INTRODUCTION 47597675 27 09 2013 24 ...

Page 31: ...E9487N F4CE9684 F4DE9484 F4DE9684B J111 F4DE9684M J101 F4DE9684M J103 F4DE9684 F4DE9687 F4GE9484C J601 F4GE9484 F4GE9684 F4HE0484G J102 F4HE0484G J109 F4HE9484C J102 F4HE9484C J103 F4HE9484 F4HE9684 F4HE9687G J100 F4HE9687 47597675 27 09 2013 10 ...

Page 32: ...wheel 10 6 10 110 Balancer and damper 10 7 10 114 Pump drives 10 8 10 210 Lift pump and lines 10 9 10 206 Fuel filters 10 10 10 218 Fuel injection system 10 11 10 250 Turbocharger and lines 10 12 10 254 Intake and exhaust manifolds and muffler 10 13 10 400 Engine cooling system 10 14 10 414 Fan and drive 10 15 10 304 Engine lubrication system 10 16 10 408 Oil cooler and lines 10 17 47597675 27 09 ...

Page 33: ...y paste Cylinder head Install 10 4 15 Molykote G N Metal assembly paste Cylinder head Install 10 4 19 Molykote G N Metal assembly paste Cylinder head Install 10 4 22 Molykote G N Metal assembly paste Cylinder head Install 10 4 26 Loctite 5999 Intake manifold Install 10 13 9 Loctite 5999 Intake manifold Install 10 13 11 47597675 27 09 2013 10 ...

Page 34: ...47597675 27 09 2013 10 ...

Page 35: ...CE9487N F4CE9684 F4DE9484 F4DE9684B J111 F4DE9684M J101 F4DE9684M J103 F4DE9684 F4DE9687 F4GE9484C J601 F4GE9484 F4GE9684 F4HE0484G J102 F4HE0484G J109 F4HE9484C J102 F4HE9484C J103 F4HE9484 F4HE9684 F4HE9687G J100 F4HE9687 47597675 27 09 2013 10 1 10 001 1 ...

Page 36: ...84 F4DE9684 F4DE9687 F4DE9684M J101 F4DE9684M J103 F4DE9684B J111 Component localisation 22 F4CE9484 F4CE9487N F4CE9487A F4CE9684 Component localisation 23 F4GE9484 F4GE9484C J601 F4GE9684 SERVICE Engine Compression test 24 F4CE9484 F4GE9484 F4CE9487N F4CE9487A F4GE9484C J601 F4CE9684 F4GE9684 Place on stand 25 F4HE9484 F4HE0484G J109 F4HE0484G J102 F4HE9484C J102 F4HE9484C J103 F4HE9684 F4HE9687 ...

Page 37: ...F4DE9684M J101 F4DE9684M J103 F4DE9684B J111 Service instruction Maintenance Procedures 42 F4GE9484 F4GE9484C J601 F4GE9684 Service instruction Maintenance Procedures 48 F4CE9484 F4CE9487N F4CE9487A F4CE9684 Crankcase Bore Check 54 Check 55 47597675 27 09 2013 10 1 10 001 3 ...

Page 38: ...sure injection fueling common rail and are entirely electronically driven in order to optimize the working process in accordance to the operation limiting pollution emissions and consumption as much as possible NOTE Data features and performance are valid only if the setter fully complies with all the installation prescriptions provided by FPT Furthermore the use of the unit after overhaul should ...

Page 39: ... 0 20 0 30 mm 0 008 0 012 in Exhaust 0 45 0 55 mm 0 018 0 022 in Fuel Feed Injection Type Bosch high pressure common rail Control EDC7 ECU Injector CRIU 2 Nozzle Type DSLA and DLLA Injection Sequence 1 3 4 2 1 5 3 6 2 4 Injection pressure 250 1600 bar 3625 23200 psi Aspiration Turbocharging Intercooled Turbocharger Type Holset HX35 Lubrication Oil Pressure Low Idle 0 7 bar 10 psi Oil Pressure Fast...

Page 40: ...nd Gap Combustion 0 30 0 40 mm 0 012 0 016 in Intermediate 0 60 0 80 mm 0 024 0 031 in Oil Control 0 30 0 55 mm 0 012 0 022 in Connecting Rod Small end housing 40 987 41 013 mm 1 614 1 615 in Big end housing 72 987 73 013 mm 2 874 2 875 in Small end bushing Inside Diameter 38 019 38 033 mm 1 497 1 497 in Big end bearing shell thickness 1 955 1 968 mm 0 077 0 077 in Piston Pin and Bushing Clearance...

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