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New Holland E115SR, Workshop Manual, Page: 9 / 41

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New Holland E115SR Workshop Manual Download Page 9

E115SR
E135SR

SECTION  1 OUTLINE

TABLE OF CONTENTS

1.  General precautions for repairs .............................................................................. 1-1

1.1 Preparation before disassembling ................................................................................................... 1-1
1.2 Safety in disassembling and assembling ......................................................................................... 1-1
1.3 Disassembling and assembling hydraulic equipment ...................................................................... 1-1
1.4  Electrical equipment ....................................................................................................................... 1-2
1.5 Hydraulic parts ................................................................................................................................ 1-3
1.6 Welding repair ................................................................................................................................. 1-3
1.7 Environmental measure ................................................................................................................... 1-3

2.  International unit conversion system ...................................................................... 1-4

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Summary of Contents for E115SR

Page 1: ...INTRODUCTION 0 1 E115SR E135SR Print No 604 13 426 WORKSHOP MANUAL ENGLISH Edition 03 2005 English Printed in Italy Printed by Studio ti 20005 ...

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Page 3: ...op Manual refer also to thefollowing Operation and maintenance instruction manual Spare parts catalog DESCRIPTION OF THE COMPLETE WORKSHOP MANUAL Thecompleterepairmanualconsistsoftwovolumes E115SR Workshop Manual Excavator Excavator and Engine Workshop Manuals contain the technical information necessary for machine engine service and repair service equipment informationonmaintenancestandards remov...

Page 4: ...safeguarded againstwithoutinterferingwithreasonableaccessibilityandefficientoperation Carefully read indications cautions and safety warning quoted in the SAFETY RULES section A careful operator is the best insurance against an accident The complete observance of one simple rule would prevent many thousand serious injuries each year That rule is Never attempt to clean oil or adjust a machine while...

Page 5: ...ection 23 Electric system Section 24 Components system Section 25 Air conditioner system DISASSEMBLING Section 31 Disassembling and assembling Section 32 Attachment Section 33 Upper structure Section 34 Travel system TROUBLESHOOTING Section 41 Troubleshooting mechatro control Section 42 Troubleshooting Hydraulic Section 43 Troubleshooting Electric Section 44 Troubleshooting Engine ENGINE Section 5...

Page 6: ...ny machine that is supported only by lift jacks or a hoist Always use blocks or jack stands capable of supporting the machine before performing any disassembly YY S WARNING YY Do not operate this machine unless you have read and understand the instructions in the OPERATOR S MANUAL Improper machine operation is dangerous and could result in injury or death 6 Relieve all pressure in air oil or water...

Page 7: ...sdangerousduetothepossibility of a falling attachment Don t fail to lower the attachment and place the bucket to the ground before starting the work 19 Loose or damaged fuel lubricant and hydraulic lines tubes and hoses can cause fires Do not bend or strike high pressure lines or install ones whichhavebeenbentordamaged Inspectlines tubesandhosescarefully Donotcheckforleaks with your hands Very sma...

Page 8: ...SAFETYPRECAUTIONS 0 8 NOTE Find manuals at https best manuals com ...

Page 9: ...e disassembling 1 1 1 2 Safety in disassembling and assembling 1 1 1 3 Disassembling and assembling hydraulic equipment 1 1 1 4 Electrical equipment 1 2 1 5 Hydraulic parts 1 3 1 6 Welding repair 1 3 1 7 Environmental measure 1 3 2 International unit conversion system 1 4 Find manuals at https best manuals com ...

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Page 11: ...engine before starting inspection and maintenance to prevent the operator being caught in machine 4 Identify the location of a first aid kit and a fire extinguisher and also where to make contact in a state of emergency 5 Choose a hard level and safe place and place the attachment on the ground securely 6 Use a lifter such as a crane to remove heavy parts 23 kg 50 lbs or more from the machine 7 Us...

Page 12: ...the removed parts in order and attach tags to facilitate the reassembling 8 Note the location and quantity of parts commonly applied to multiple locations 3 Inspecting parts 1 Ensure that the disassembled parts are free from seizure interference and uneven contact 2 Measure and record wear condition of parts and clearance 3 If the problem is found in a part repair or replace it with a new one 4 Re...

Page 13: ... Fit the O rings without distortion and bend Always handle floating seals as a pair 2 Flexible hose F hose Use the appropriate parts Different parts are used depending on the working pressure even the size of fitting and the total length of the hose is same Tighten the fitting at the specified torque En sure no kink tension interference nor oil leak age is recognized 1 6 WELDING REPAIR 1 Refer rep...

Page 14: ...Celcius degree or degree Illuminance lux X 1 X 1 m m2 PREFIX DESIGNATION SIGN POWER Giga G 109 Mega M 106 Kilo k 103 Hecto h 102 Deca da 10 Deci d 10 1 Centi c 10 2 Milli m 10 3 Micro μ 10 6 Nano n 10 9 Pico p 10 12 QUANTITIES JIS SI REMARKS Mass kg kg Force kgf 10N 9 807N Torque kgfym 10Nym 9 807Nym Pressure kgf cm2 0 1MPa 0 098MPa Motive power PS 0 7355kW Revolution rpm min 1 r min 1 QUANTITIES ...

Page 15: ...nts 2 3 4 Transportation dimension and weight 2 4 5 Specifications and performance 2 12 5 1 Speed and climbing capability 2 12 5 2 Engine 2 12 5 3 Hydraulic components 2 12 5 4 Weight 2 12 6 Type of crawler 2 14 7 Type of bucket 2 16 8 Combinations of attachment 2 17 9 Engine specification 2 18 9 1 Specifications 2 18 9 2 Engine characteristic curve isuzu BB 4BG1T 2 20 ...

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Page 17: ...2 1 1 NAME OF COMPONENTS ...

Page 18: ...nclude height of shoe lug 2 2 E135SRL 4 6m 15 1 Boom 2 45m 8 Arm 0 5m 3 0 65cuyyd Bucket 700mm 28 Shoe Marked dimensions do not include height of shoe lug 2 3 E115SR 4 26m 14 Boom 2 2m 7 3 Arm 0 45m 3 0 59cuyyd Bucket 600mm 23 6 Shoe Marked dimensions do not include height of shoe lug 2 2 2 GENERAL DIMENSION ...

Page 19: ...ith 500mm 20in shoes assy 2 9 1 Track link assy 2 10 Dozer blade OPT 2 11 Dozer blade cylinder OPT 4 450 9 810 149 330 144 320 2 8 18 2 27 60 12 70 150 2 57 125 2 36 79 2 30 66 870 1 920 2 730 1 610 2 290 640 2 470 1 040 57 125 2 4 650 10 250 6 750 14 880 8 18 4 27 60 14 1 340 2 950 2 915 2 020 2 300 660 2 465 1 040 2 4 140 9 130 8 18 2 27 60 12 760 1 670 2 680 1 500 2 270 590 2 3 Attachment 3 1 B...

Page 20: ...0 9 4 12 920 28 500 Without Arm and Bucket L 800 32 6 620 21 9 14 920 32 900 Combination Type A Shoe width mm ft in L Length mm ft in H Height mm ft in W Width mm ft in Weight kg lbs STD 600 24 3 570 11 9 2 740 8 12 2 590 8 6 11 780 26 000 LC 600 24 3 740 12 3 2 940 9 8 2 840 9 4 11 980 26 400 Without Arm and Bucket L 800 32 3 800 12 6 13 980 30 800 Model Item E135SR E135SRLC E135SRL Shoe Width mm...

Page 21: ...Height Width L H W m ft in 4 76 1 39 0 57 15 7 4 7 1 10 Weight kg lbs 940 2 080 Type Item 2 45m 8ft Arm 0 5m 3 0 65cu yd Bucket Length Height Width L H W m ft in 4 36 0 81 1 00 14 4 2 8 3 3 Weight kg lbs 970 2 140 Type Item 2 45m 8ft Arm Length Height Width L H W m ft in 3 20 0 61 0 37 10 6 2 1 3 Weight kg lbs 580 1 280 2 5 ...

Page 22: ... 770 Bucket capacity m 3 cu yd 0 24 0 31 0 31 0 41 0 38 0 50 0 45 0 59 Type Hoe bucket V bucket Slope finishing bucket Length Height Width L H W m ft in 1 19 1 07 1 00 3 11 3 6 3 3 1 19 1 07 1 10 3 11 3 6 3 7 1 25 0 65 1 79 4 1 2 2 5 10 1 01 0 79 1 80 3 4 2 7 5 11 Weight kg lbs 380 840 400 880 290 640 550 1 210 Bucket capacity m 3 cu yd STD 0 50 0 65 0 57 0 75 0 46 0 60 0 52 0 68 2 6 z Hoe bucket ...

Page 23: ...0 24 3 320 10 11 2 740 9 2 590 8 6 10 220 22 500 and bucket 500 20 3 320 10 11 2 740 9 2 490 8 2 10 140 22 400 Type Combination A Shoe width mm ft in L Length mm ft in H Height mm ft in W Width mm ft in Weight kg lbs Without arm and 600 24 6 030 19 9 2 740 9 2 590 8 6 11 070 24 400 bucket 500 20 6 030 19 9 2 740 9 2 490 8 2 10 990 24 200 Type Item 4 26m 14ft Boom 2 2m 7ft 3in Arm 0 45m 3 0 59cu yd...

Page 24: ... Width L H W m ft in 4 42 1 33 0 57 14 6 4 4 1 10 Weight kg lbs 790 1 740 Type Item 2 2m 7ft 3in Arm 0 45m 3 0 59cu yd Bucket Length Height Width L H W m ft in 4 07 0 79 0 95 13 4 2 7 3 1 Weight kg lbs 820 1 810 Type Item 2 2m 7ft 3in Arm Length Height Width L H W m ft in 2 93 0 59 0 35 9 7 1 11 1 2 Weight kg lbs 480 1 060 2 8 ...

Page 25: ...0 705 Bucket capacity m 3 cu yd 0 17 0 22 0 23 0 30 0 30 0 39 0 37 0 48 Type Hoe bucket V bucket Slope finishing bucket Length Height Width L H W m ft in 1 19 1 03 0 95 4 5 2 3 1 1 19 1 03 1 00 4 5 2 3 3 1 29 0 64 1 81 4 3 2 1 5 11 0 99 0 73 1 60 3 3 2 5 5 3 Weight kg lbs 350 770 370 820 280 620 480 1 060 Bucket capacity m 3 cu yd STD 0 45 0 59 0 51 0 67 0 46 0 60 0 40 0 52 2 9 z Hoe bucket z V bu...

Page 26: ...shoe only 2 590mm 8 6 2 590mm 8 6 Height 570mm 1 10 570mm 1 10 Weight 470kg 1 040 lb 480kg 1 060 lb Set Pressure of Main Relief Valve 210kgf cm 2 2 990psi 210kgf cm 2 2 990psi Set pressure of Overload Relief Valve 280kgf cm 2 3 980psi 280kgf cm 2 3 980psi 2 10 DOZER SPECIFICATIONS E135SR L DOZER OVERALL DIMENSIONS OF A COMPLETE MACHINE ...

Page 27: ...de R1 630mm 5 4 Width 600mm 23 6 shoe only 2 590mm 8 6 Height 570mm 1 10 Weight 455kg 1 000 lb Set Pressure of Main Relief Valve 210kgf cm 2 2 990pis Set pressure Of Overload Relief Valve 280kgf cm 2 3 980pis 2 11 DOZER SPECIFICATIONS E115SR OVERALL DIMENSIONS A COMPLETE MACHINE ...

Page 28: ...otor swing Axial piston motor Hydraulic motor travel 2 speed axial piston motor Control valve 6 spool control valve Cylinder Boom Arm and Bucket Double action cylinder Oil cooler Air cooled type E135SR E135SRLC E135SRL Fully equipped weight 13 700 30 200 13 900 30 640 15 700 34 610 Upper structure 7 330 16 160 7 330 16 160 7 330 16 160 Lower machinery 4 450 9 810 With 600mm 24in shoe 4 650 10 250 ...

Page 29: ... Alternator 24V 30A Hydraulic pump Variable displacement axial piston gear pump Hydraulic motor swing Axial piston motor Hydraulic motor travel 2 speed axial piston motor Control valve 6 spool control valve Cylinder Boom Arm and Bucket Double action cylinder Oil cooler Air cooled type E115SR Fully equipped weight 11 900 26 230 Upper structure 6 080 13 400 Lower machinery With grouser shoe 4 140 9 ...

Page 30: ...90 9 2 0 30 4 3 Rubber pad shoe 44 links 500 20 2 490 8 2 0 44 6 26 Flat shoe 44 links 500 20 2 490 8 2 0 43 6 12 Triangle shoe 44 links 800 32 2 790 9 2 0 28 3 98 2 14 6 TYPE OF CRAWLER NOTE Use grouser shoes 500mm 20in or 600mm 24in on rough ground areas covered with rocks and gravel If you drive or excavate with other shoes this may cause shoe bending shoe bolt looseness and track assembly link...

Page 31: ... 4 41 Rubber pad shoe 41 links 500 20 2 490 8 2 0 43 6 12 Flat shoe 41 links 500 20 2 490 8 2 0 42 5 97 Triangle shoe 41 links 800 32 2 790 9 2 0 27 3 84 2 15 NOTE Use grouser shoes 500mm 20in or 600mm 24in on rough ground areas covered with rocks and gravel If you drive or excavate with other shoes this may cause shoe bending shoe bolt looseness and track assembly link roller etc damage ...

Page 32: ... 3 900 2 11 5 W YES 380 840 0 57 0 75 0 43 0 56 1 100 3 7 1 000 3 3 5 W YES 400 880 0 70 0 92 0 50 0 65 1 150 3 9 5 W O YES 400 880 Outer width mm ft in Hoe bucket Heaped capacity m3 cu yd Struck m3 cu yd With side cutter Without side cutter Number of tooth W or W O side cutter Availability of face shovel Weight kg lbs 0 17 0 22 0 13 0 17 450 1 6 3 W O YES 210 460 0 23 0 30 0 19 0 25 600 2 500 1 8...

Page 33: ...ration Excavation or loading of sand gravel and clay Light operation Mainly loading or loose gravel e g cultivation or loading of sand or gravel Prohibited combination There are problems from the view points of strength and stability z Use the attachments recommended by the Dealer Reinforcement of arm allows to use it as nibbler and breaker The trouble due to the use in the condition Use not allow...

Page 34: ...ation oil pressure Fuel injection timing 9 1 before top dead point Valve clearance Open Close Valve clearance Intake valve 0 4mm 0 016 in cold condition 19 before top dead point 47 after bottom dead point Exhaust valve 0 4mm 0 016 in cold condition 57 before bottom dead point 15 after top dead point Starter capacity V kW 24 4 5 Generator capacity Alternator V A 24 50 24 30 Cooling fan drive method...

Page 35: ...000 SFC Nym E135SRLC Fuel consumption in regular operation load factor 0 70 0 80 11 7 13 4 h ENGINE SPEED min 1 α Standard load factor 0 70 0 80 FUEL CONSUMPTION RATE SHAFT OUTPUT PS SHAFT TORQUE Fuel consumption volume kw Load factor α 62 5kw α 16 7α h Fuel consumption rate 0 835 1000 224g kw h 0 835 1000 Fuel consumption volume PS Load factor α 85PS α Fuel consumption rate 0 835 1000 164g PS h 0...

Page 36: ...load factor 0 70 0 80 11 0 12 6 h α Standard load factor 0 70 0 80 Fuel consumption volume kw Load factor α 58 7kw α 15 7α h Fuel consumption rate 0 835 1000 224g kw h 0 835 1000 Fuel consumption volume PS Load factor α 79 8PS α Fuel consumption rate 0 835 1000 164g PS h 0 835 1000 SHAFT TORQUE SHAFT OUTPUT FUEL CONSUMPTION RATE or ENGINE SPEED min 1 40 20 0 240 220 200 260 290 310 270 280 330 60 ...

Page 37: ... standard 3 2 2 Arm 3 4 2 1 Arm dimensional drawing 3 4 2 2 Arm maintenance standard 3 5 3 Bucket 3 7 3 1 Hoe bucket 3 7 3 2 Special bucket 3 9 3 3 Detail dimensional drawing of lug section 3 11 3 4 Detail dimensional drawing of boss section 3 13 4 Dozer 3 14 4 1 Dozer dimensional drawing 3 14 4 2 Dozer maintenance standard 3 15 ...

Page 38: ......

Page 39: ... Distance between pins of bracket Arm cylinder head side inner width Outer width of bracket on the arm cylinder rod side mounting section 1 084 5 3 7 R2 024 6 8 R2 303 7 7 108 4 25 400 1 3 7 1 037 5 3 5 R1 960 6 5 R2 129 5 6 12 108 4 25 400 1 3 7 d1 d2 d3 d4 Boom foot pin dia Boom cylinder rod side pin dia Pin dia of arm end Arm cylinder head side pin dia 70 2 76 80 3 15 70 2 76 70 2 76 70 2 76 75...

Page 40: ...71 0 070 0 0028 More than 1 2 0 05 2 0 0 08 Replace bushing or pin Standard value Clearance Sym bol Item Pin dia Pin dia tolerance Bushing i d tolerance Standard value Repairable level Service limit Remedy A Boom foot 0 0 0 030 0 0012 0 231 0 0091 0 160 0 0063 0 261 0 0103 0 160 0 0063 B Boom cylinder Head side 70 2 7559 0 030 0 0012 0 0 0 180 0 0071 0 070 0 0028 C Boom cylinder Rod side 75 2 9528...

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