New Holland Boomer 3040 CVT Service Manual Download

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Contents

INTRODUCTION

Foreword - Important notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Foreword (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety rules - Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Basic instructions - Important notice regarding equipment servicing (*) . . . . . . . . . . . . . . . . . . . . . . . . 7

Basic instructions Hardware (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Basic instructions - Shop and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Torque Wheel Bolt Torques (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Basic instructions Tire ballast and pressures (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

General specification Tire Pressures (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Special tools (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Special tools (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Hydraulic contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Consumables (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Capacities (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Weight (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Dimension General (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Product identification General information (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

(*) See content for specific models

48017760 14/11/2016

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Summary of Contents for Boomer 3040 CVT

Page 1: ...ct Tractor PIN ZCMB11001 and above PIN ZDMB11925 and above Part number 48017760 1st edition English November 2016 Replaces part number 47463786 SERVICE MANUAL BoomerTM 3040 CVT BoomerTM 3045 CVT Boome...

Page 2: ...oomer 3040 CVT ZCMB11001 Boomer 3040 CVT ZDMB11925 Boomer 3045 CVT ZCMB11001 Boomer 3045 CVT ZDMB11925 Boomer 3050 CVT ZCMB11001 Boomer 3050 CVT ZDMB11925 48017760 14 11 2016 EN Find manuals at https...

Page 3: ...11001 Europe N844 Boomer 3040 CVT ZDMB11925 Europe N844 Boomer 3045 CVT ZCMB11001 Europe N844L Boomer 3045 CVT ZDMB11925 Europe N844L Boomer 3050 CVT ZCMB11001 Europe N844L Boomer 3050 CVT ZDMB11925 E...

Page 4: ...manifolds and muffler 10 10 10 304 Engine lubrication system 10 11 10 400 Engine cooling system 10 12 10 414 Fan and drive 10 13 Transmission 21 21 504 Continuously Variable Transmission CVT 21 1 Fou...

Page 5: ...Remote control valves 35 3 35 300 Reservoir cooler and filters 35 4 Steering 41 41 200 Hydraulic control components 41 1 41 206 Pump 41 2 41 216 Cylinders 41 3 Cab climate control 50 50 100 Heating 5...

Page 6: ...55 10 55 DTC FAULT CODES 55 11 Platform cab bodywork and decals 90 90 100 Engine hood and panels 90 1 90 116 Fenders and guards 90 2 90 124 Pneumatically adjusted operator seat 90 3 90 150 Cab 90 4 9...

Page 7: ...48017760 14 11 2016 Find manuals at https best manuals com...

Page 8: ...INTRODUCTION 48017760 14 11 2016 1 Find manuals at https best manuals com...

Page 9: ...p and assembly 9 Torque Wheel Bolt Torques 11 Basic instructions Tire ballast and pressures 12 General specification Tire Pressures 13 Special tools 14 Special tools 15 Hydraulic contamination 16 Gene...

Page 10: ...onents not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is given or attributed on...

Page 11: ...he NEW HOLLAND Boomer 3040 Boomer 3045 Boomer 3050 CVT Constant Velocity Transmission model tractors Use this manual in conjunction with the operator s manual for complete operation adjustment and mai...

Page 12: ...h or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR...

Page 13: ...t allow coolant mixtures to get into the soil Collect and dispose of coolant mixtures properly The air conditioning system contains gases that should not be released into the atmosphere Consult an air...

Page 14: ...r local dealers reject any responsibility for damages caused by parts and or components not approved by the manu facturer including those used for the servicing or repair of the product manufactured o...

Page 15: ...applied twists the bolt instead of tensioning stretching it The tension on the bolt is what holds the joint together Approximately 90 of the torque applied during assembly goes to overcoming friction...

Page 16: ...allation tool Do not tap the seal with a hammer or mallet 6 While you insert the seal check that the seal is perpendicular to the seat When the seal settles make sure that the seal makes contact with...

Page 17: ...attery ground cable from the machine battery The electronic monitoring system and charging system will be damaged if this is not done 5 Remove the battery ground cable Reconnect the cable when you com...

Page 18: ...lt Torques Boomer 3040 CVT WE Boomer 3045 CVT WE Boomer 3050 CVT WE All models Front Wheel Disc to Hub FWD 129 N m 95 lb ft Rear Wheel Rear Wheel Disc to Axle 129 N m 95 lb ft Disc to Rim 244 N m 180...

Page 19: ...r attachments to the tractor or damage to the tractor may occur The chart below outlines tire inflation pressures FRONT TIRE INFLATION PRESSURES Tire Type Tire Size Inflation Pressure Agricultural FWD...

Page 20: ...7 5 x 15 6 PR FWD 7 x 16 6PR R1 0 6 1 4 bar 8 20 psi 8 x 16 6PR R1 1 4 1 7 bar 20 24 psi Turf 2WD 25 x 8 50 14 4PR R3 0 6 0 8 bar 8 12 psi FWD 27 x 8 50 15 4PR R3 Industrial FWD only 10 x 16 5 6PR R4...

Page 21: ...Alignment Tool FNH299006 Engine Compression Test Adapter FNH00120 Engine Compression Test Gauge Assembly OEM1074 Oil Pump Port Block Remover Tool 380002888 Oil Pump Port Block Installer Tool 380002887...

Page 22: ...r Adapter Set FNH01728 Injector Cleaning Kit FNH01720 Engine Compression Test Adapter FNH00120 Engine Compression Test Gauge Assembly OEM1074 Oil Pump Port Block Remover Tool FNH11097 Oil Pump Port Bl...

Page 23: ...lief valves or check valves held open by dirt Quick failure of components that have been repaired Slow cycle times are slow The machine does not have enough power If your machine has any of these prob...

Page 24: ...3 6 kW 46 Hp 33 6 kW 46 Hp Cylinders 4 4 4 Bore 84 mm 3 31 in 84 mm 3 31 in 84 mm 3 31 in Stroke 90 mm 3 54 in 100 mm 3 94 in 100 mm 3 94 in Displacement 2 0 l 122 0 in 2 2 l 134 3 in 2 2 l 134 3 in C...

Page 25: ...l 1 US qt 86641082 3 785 l 1 US gal 86641084 9 46 l 2 5 US gal NEW HOLLAND AMBRA SUPER GOLD 15W 40 86641083 18 93 l 5 US gal NEW HOLLAND AMBRA SUPER GOLD 20W 50 86994337 18 93 l 5 US gal NEW HOLLAND...

Page 26: ...WE All models CAPACITIES Fuel Tank 49 2 l 13 US gal Cooling System 9 0 l 9 6 US qt Engine Crankcase With Filter 6 0 l 6 3 US qt Rear Axle Transmission Includes Hydraulics 35 2 l 9 3 US gal Front Axle...

Page 27: ...2 6 mm 22 6 mm 22 6 mm Number of Cylinders 5 5 5 Refrigerant R 134a R 134a R 134a Capacity 1 1 kg 2 4 lb 1 1 kg 2 4 lb 1 1 kg 2 4 lb Oil SP 20 or equivalent SP 20 or equivalent SP 20 or equivalent Cap...

Page 28: ...plied midway between belt pulleys 10 15 mm 7 16 9 16 in when 9 11 kg 20 25 lb thumb pressure is applied midway between belt pulleys 10 15 mm 7 16 9 16 in when 9 11 kg 20 25 lb thumb pressure is applie...

Page 29: ...W 2 7 Hp 2 0 kW 2 7 Hp 2 0 kW 2 7 Hp Battery Rating Amp Hrs 64 69 A h 64 69 A h 64 69 A h Starting Motor Solenoid Pre Engaged Reduction Solenoid Pre Engaged Reduction FUEL SYSTEM Fuel Type Diesel Dies...

Page 30: ...TAKE OFF Type Independent Independent Indipendent Shaft Rear PTO 35 mm 1 3 8 in 35 mm 1 3 8 in 35 mm 1 3 8 in Mid PTO 25 4 mm 1 in 25 4 mm 1 in 25 4 mm 1 in Engine Speed for 540 RPM Rear PTO Operatio...

Page 31: ...ph 0 45 km h 0 27 mph Reverse Max rated speed R4 29 63 km h 18 41 mph 29 63 km h 18 41 mph 31 91 km h 19 83 mph Forward Min rated speed Turf 0 39 km h 0 24 mph 0 39 km h 0 24 mph 0 42 km h 0 26 mph Fo...

Page 32: ...ghts 26 kg 57 lb each Total 26 kg 300 lb Or 5 weights 45 kg 99 lb each Total 225 kg 496 lb 5 weights 26 kg 57 lb each Total 26 kg 300 lb Or 5 weights 45 kg 99 lb each Total 225 kg 496 lb SuperSteer Ax...

Page 33: ...1 lb 1606 kg 3541 lb Lift Capacity 24 in Behind Kg lb 1059 kg 2330 lb 1059 kg 2330 lb 1059 kg 2330 lb Boomer 3040 Boomer 3045 Boomer 3050 Boomer 50D TIRES FRONT Agricultural FWD 8x16 6PR R1 8x16 6PR R...

Page 34: ...mm 122 in 3098 mm 122 in 3098 mm 122 in Turf Tires 3098 mm 122 in 3098 mm 122 in 3098 mm 122 in Galaxy Turf Special 3098 mm 122 in 3098 mm 122 in 3098 mm 122 in Boomer 3040 Boomer 3045 Boomer 3050 SUP...

Page 35: ...CE mm in at CL AG TIRES Std FWD Minimum 318 mm 12 5 in 318 mm 12 5 in 318 mm 12 5 in Location SUPERSTEER Clutch 274 mm 10 8 in 274 mm 10 8 in 274 mm 10 8 in Front Axle Crop Clearance 403 mm 15 6 in 40...

Page 36: ...ion SUPERSTEER Clutch 228 mm 9 0 in 228 mm 9 0 in 228 mm 9 0 in Front Axle Crop Clearance 357 mm 14 1 in 357 mm 14 1 in 357 mm 14 1 in Rear Axle Crop Clearance 377 mm 14 8 in 377 mm 14 8 in 377 mm 14...

Page 37: ...n 2242 mm 88 25 in 8 Width Standard Fenders 1486 mm 58 5 in 1486 mm 58 5 in 1486 mm 58 5 in 9 Width with Mirrors Extended 1727 mm 68 in 1727 mm 68 in 1727 mm 68 in Roof Overhang Length rear 330 mm 13...

Page 38: ...INTRODUCTION 76076252N 860 1 48017760 14 11 2016 31...

Page 39: ...REPORT checklist found at the back of this manual Keep one copy as your record of the service performed The other copy should be removed from the manual and kept by your dealer MAKE SURE THAT BOTH CO...

Page 40: ...he appropriate spaces below CNH America LLC is continually striving to improve its products We reserve the right to change prices specifications or equipment at any time without notice All data given...

Page 41: ...SUPER GOLD HSP ENGINE OIL 40 Consumables 18 NEW HOLLAND AMBRA SUPER GOLD 15W 40 Consumables 18 NEW HOLLAND AMBRA SUPER GOLD 20W 50 Consumables 18 NEW HOLLAND AMBRA AUTO SUPREME 5W 30 Consumables 18 NE...

Page 42: ...SERVICE MANUAL Engine Boomer 3040 CVT ZCMB11001 Boomer 3040 CVT ZDMB11925 Boomer 3045 CVT ZCMB11001 Boomer 3045 CVT ZDMB11925 Boomer 3050 CVT ZCMB11001 Boomer 3050 CVT ZDMB11925 48017760 14 11 2016 10...

Page 43: ...10 105 Connecting rods and pistons 10 5 10 106 Valve drive and gears 10 6 10 110 Balancer and damper 10 7 10 114 Pump drives 10 8 10 218 Fuel injection system 10 9 10 254 Intake and exhaust manifolds...

Page 44: ...CONSUMABLES INDEX Consumable Reference PAGE NEW HOLLAND AMBRA ACTIFULL OT EXTENDED LIFE COOLANT Engine cooling system General specification 10 12 4 48017760 14 11 2016 10...

Page 45: ...48017760 14 11 2016 10...

Page 46: ...gine and crankcase 001 Boomer 3040 CVT ZCMB11001 Boomer 3040 CVT ZDMB11925 Boomer 3045 CVT ZCMB11001 Boomer 3045 CVT ZDMB11925 Boomer 3050 CVT ZCMB11001 Boomer 3050 CVT ZDMB11925 48017760 14 11 2016 1...

Page 47: ...gine Identification 7 SERVICE Engine Remove Separating the tractor at the engine front transmission box 8 Remove Separating the tractor at the engine frame 12 Install 15 Install Attaching the front tr...

Page 48: ...40 lb ft Relief Valve Assembly 59 69 N m 43 51 lb ft 59 69 N m 43 51 lb ft 59 69 N m 43 51 lb ft Crankshaft Main Bearing Holder Bolts Rear Main 25 29 N m 18 22 lb ft 25 29 N m 18 22 lb ft 25 29 N m 18...

Page 49: ...lb ft 1 25 74 5 94 1 N m 55 0 69 4 lb ft 10T 92 2 116 N m 68 0 85 4 lb ft 99 0 127 N m 73 1 93 3 lb ft 4T 62 8 80 4 N m 46 3 59 3 lb ft 69 6 87 3 N m 51 4 64 4 lb ft M14 7T 2 0 104 131 N m 76 7 96 9...

Page 50: ...leaning Kit 380002887 Port Block Installer FNH11044 Port Block Installer Pins 380002888 Port Block Remover 380002904 Oil Pressure Test Fitting Micrometer Outside 0 25 mm 0 1 in Micrometer Outside 25 5...

Page 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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