New Holland Boomer 24 Tier 4B Service Manual Download

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Contents

INTRODUCTION

Engine....................................................................................... 10

[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1

[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2

[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3

Transmission.............................................................................. 21

[21.120] Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1

Front axle system ....................................................................... 25

[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1

[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2

[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3

[25.310] Final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.4

Rear axle system........................................................................ 27

[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1

[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2

Hydrostatic drive......................................................................... 29

[29.100] Transmission and steering hydrostatic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.1

[29.202] Hydrostatic transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.2

[29.204] Reservoir, cooler, and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.3

[29.218] Pump and motor components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.4

Power Take-Off (PTO) ................................................................. 31

[31.101] Rear mechanical control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1

[31.104] Rear electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.2

[31.110] One-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.3

[31.120] Central Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.4

Brakes and controls .................................................................... 33

47827505 04/01/2016

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Summary of Contents for Boomer 24 Tier 4B

Page 1: ...Boomer 24 Tier 4B final Compact Tractor Printed in U S A 2016 CNH Industrial America LLC All Rights Reserved New Holland is a trademark registered in the United States and many other countries owned...

Page 2: ...SERVICE MANUAL Boomer 24 47827505 04 01 2016 EN Find manuals at https best manuals com...

Page 3: ...Link Product Engine Product Market Product Engine Boomer 24 Boomer 24 4 Wheel Drive ROPS HST North America S3L2 47827505 04 01 2016 Find manuals at https best manuals com...

Page 4: ...xle system 27 27 106 Rear bevel gear set and differential 27 1 27 120 Planetary and final drives 27 2 Hydrostatic drive 29 29 100 Transmission and steering hydrostatic control 29 1 29 202 Hydrostatic...

Page 5: ...nd implement couplings 37 37 110 Rear three point hitch 37 1 Steering 41 41 106 Tie rods 41 1 41 200 Hydraulic control components 41 2 41 216 Cylinders 41 3 Wheels 44 44 511 Front wheels 44 1 44 520 R...

Page 6: ...11 55 404 External lighting 55 12 55 405 External lighting switches and relays 55 13 55 408 Warning indicators alarms and instruments 55 14 Platform cab bodywork and decals 90 90 120 Mechanically adju...

Page 7: ...47827505 04 01 2016 Find manuals at https best manuals com...

Page 8: ...INTRODUCTION 47827505 04 01 2016 1 Find manuals at https best manuals com...

Page 9: ...ogy and the environment 7 Basic instructions Shop and assembly 8 Basic instructions hardware 10 Torque specification tables 11 General specification 16 Capacities 19 General specification 20 Dimension...

Page 10: ...onents not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is given or attributed on...

Page 11: ...een wash wipe Ground speed Hitch raise rear Engine oil pressure Rear wind screen wash wipe Differential lock Hitch lower rear Engine coolant temperature Heater temp erature control Rear axle oil tem p...

Page 12: ...h or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR...

Page 13: ...INTRODUCTION Safety rules BT09A213 1 47827505 04 01 2016 6...

Page 14: ...t allow coolant mixtures to get into the soil Collect and dispose of coolant mixtures properly The air conditioning system contains gases that should not be released into the atmosphere Consult an air...

Page 15: ...allation tool Do not tap the seal with a hammer or mallet 6 While you insert the seal check that the seal is perpendicular to the seat When the seal settles make sure that the seal makes contact with...

Page 16: ...attery ground cable from the machine battery The electronic monitoring system and charging system will be damaged if this is not done 5 Remove the battery ground cable Reconnect the cable when you com...

Page 17: ...ad of tensioning stretching it The tension on the bolt is what holds the joint together Approximately 90 of the torque applied during assembly goes to overcoming friction between the parts The other 1...

Page 18: ...16 81 60 104 77 125 92 163 120 176 130 229 169 111 82 156 115 5 8 112 83 145 107 174 128 224 165 244 180 316 233 153 113 215 159 3 4 198 146 256 189 306 226 397 293 432 319 560 413 271 200 383 282 7 8...

Page 19: ...ning the moment before the bolt nut starts to turn 2 Clamping Force Force equal to the tension in the fastener that clamps the parts together 3 Stabilized Torque Torque measured on a joint that has ha...

Page 20: ...use these torque values when values are given in a specified procedure NOTE Reuse of fasteners Fasteners that have been tightened above yield point during assembly should not be reused after disassem...

Page 21: ...erwise stated Generally Loctite 567 can be used for all fittings including stainless steel Loctite 565 is used for most metal fittings For high filtration zero contamination systems use Loctite 545 NP...

Page 22: ...E FLARED FITTINGS O RING BOSS PLUGS ADJUSTABLE FITTING LOCKNUTS SWIVEL JIC 37 SEATS TORQUE TORQUE Size Tubing OD Thread Size Newton Meters Foot Pounds Newton Meters Foot Pounds mm in Min Max Min Max M...

Page 23: ...AND AMBRA MASTERGOLD HSP ENGINE OIL SAE 10W 30 Rear axle and transmission Includes hydraulics 20 l 5 3 US gal NEW HOLLAND AMBRA MULTI G 134 HYDRAULIC TRANSMISSION OIL Front axle 3 0 l 3 2 US qt NEW HO...

Page 24: ...take Off PTO Type Independent Shaft size Rear PTO 35 mm 1 4 in Mid PTO 25 4 mm 1 in Engine speed for 540 RPM Rear PTO Operation 2600 RPM Engine speed for 2000 RPM Mid PTO Operation 2660 RPM Horsepower...

Page 25: ...A Draw bar Extendible Standard Tires Front Turf 23 x 8 50 12 4PR R3 Industrial 23 x 8 50 12 4PR R4 Rear Turf 33 x 12 00 16 5 4PR R3 Industrial 12 00 16 5 6PR R4 Wheel bolt torques Front wheel Disc to...

Page 26: ...ase With filter 4 2 l 4 4 US qt NEW HOLLAND AMBRA MASTERGOLD HSP ENGINE OIL SAE 15W 40 NEW HOLLAND AMBRA MASTERGOLD HSP ENGINE OIL SAE 10W 30 Rear axle and transmission Includes hydraulics 20 l 5 3 US...

Page 27: ...ecessary to change the engine oil engine oil filter and fuel filter elements more frequently than with Diesel Fuels Biodiesel Fuel can remove rust and particles from the inside of on site fuel storage...

Page 28: ...llowing tables Model Boomer 24 1 Length Four Wheel Drive FWD 2632 mm 103 6 in 2 Wheel base FWD 1500 mm 59 0 in 3 Top of Roll Over Protection System ROPS Folding Ind tires 12 00 16 5 UP position 2173 m...

Page 29: ...5 mm 49 4 in 5 Minimum ground clearance under drawbar support Ind tires 12 00 16 5 241 mm 9 5 in Turf tires 33 x 12 00 16 5 229 mm 9 0 in Model Boomer 24 Wheel tread settings 6 Front Ind tires 23 x 8...

Page 30: ...AND AMBRA SUPER GOLD 15W 40 407414R2 18 93 l 5 US gal NEW HOLLAND AMBRA MULTI G 134 HYDRAULIC TRANSMISSION OIL 404787A1 18 93 l 5 US gal Transmission hydraulic oil NEW HOLLAND AMBRA F200A HYDRAULIC FL...

Page 31: ...duct Identification Number PIN plate 1 is lo cated on the right hand side of the frame near the right front wheel The numbers on the plate are important in the event your tractor should require future...

Page 32: ...achine orientation NOTE On this equipment left hand and right hand are determined by standing behind the unit looking in the direction of travel 83114210 1 Left hand view 83114164A 2 Rear view 8311870...

Page 33: ...INTRODUCTION 47827505 04 01 2016 26...

Page 34: ...SERVICE MANUAL Engine Boomer 24 47827505 04 01 2016 10...

Page 35: ...Contents Engine 10 10 001 Engine and crankcase 10 1 10 304 Engine lubrication system 10 2 10 400 Engine cooling system 10 3 47827505 04 01 2016 10...

Page 36: ...Engine 10 Engine and crankcase 001 Boomer 24 47827505 04 01 2016 10 1 10 001 1...

Page 37: ...Contents Engine 10 Engine and crankcase 001 TECHNICAL DATA Engine General specification 3 Torque 6 SERVICE Engine Remove 7 Install 12 47827505 04 01 2016 10 1 10 001 2...

Page 38: ...o 290 RPM 29 bar 421 psi or above 26 bar 377 psi or less When oil and water temperatures at 20 30 C 68 86 F Valve timing Intake Open BTDC 15 Close ABDC 41 Exhaust Open BBDC 54 Close ATDC 10 With 2 mm...

Page 39: ...ead distortion 0 05 mm 0 0020 in 0 10 mm 0 0039 in Cylinder Cylinder block distortion Deck 0 05 mm 0 0020 in or less 0 10 mm 0 0039 in Repair Inside diameter 78 mm 3 071 in 78 mm 3 071 in 78 2 mm 3 07...

Page 40: ...05 mm 0 0020 in or less 0 15 mm 0 0059 in End play 0 10 0 35 mm 0 0039 0 0138 in 0 50 mm 0 0197 in Replace the connecting rod Crankshaft Crank journal outside diameter 52 mm 2 05 in 51 985 52 000 mm 2...

Page 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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